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Summary of Contents for Zap Zapino
- Page 1 OWNER’S MANUAL Operation and Maintenance Instructions We strongly recommend that you read this entire manual before using your vehicle for the first time www.zapworld.com ZAP © 2008 - All Rights Reserved...
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Page 2: Table Of Contents
Contents Page Read before riding Page 2 Delivery Inspection Page 3 Point Inspection Page 4 Installing the mirrors Page 4 Technical Specifications Page 5 Wiring Diagram Page 6 Ignition Key Positions Page 7 Handle Bar Controls Page 8 Accelerating & Braking Page 9 Battery &... -
Page 3: Read Before Riding
DMV traffic rules and regulations and any special requirements for motorcycles/mopeds. Note: Some states may classify ZAPINO as a moped, others a motorcycle. Never drink and ride. Alcohol slows reflexes and greatly limits your ability to... -
Page 4: Delivery Inspection
Pre-Delivery Inspection The following checks/operations are necessary before riding and delivering. ALWAYS: 1) Always Charge the batteries (observing battery guidelines) before using and after every use. 2) Check the action of the front and rear-wheel suspension. 3) Check the functionality of all controls. 4) Check the screws, nuts and fastening parts;... -
Page 5: Point Inspection
Point Inspection before every use Item Action Front Brake Squeeze right hand brake and push the vehicle to see whether it rolls easily. If it does, then the brake must be tightened. Tighten the bolt until the vehicle will no longer move with the brakes applied. Rear Power/Disc Brake Listen for any noticeable grinding or squealing from the tires while the brake is applied. -
Page 6: Technical Specifications
Technical Specifications Motor Power 3000W Brushless Hub Motor Battery DC 60V, 38AH with the green saver ( silicone power) batteries Charger 5A,110V~250V/50 Hz ~60Hz Charging Time 6~10 Hours Life of Battery 400 Deep Cycles Wheelbase 10 Inches Torque 103Nm (76 ft-lb) Top Moped Speed 30 mph (50km/H) for 3000W motor Single Charge... -
Page 7: Wiring Diagram
Wiring Diagram POWER Red (0.75mm ) Red (2.5mm ) Black (2.5mm ) MOTOR Blue (2.5mm ) Green (2.5mm ) Yellow (2.5mm ) ACCELEROTOR Red (0.3mm ) Black (0.3mm ) Green (0.3mm ) CONTROLLER Red (0.3mm ) UNDER-PRESSURE Brown (0.3mm ) SIGNAL Yellow (0.3mm ) Red (0.3mm ) -
Page 8: Ignition Key Positions
Ignition Key Positions Key Position Description Key cannot be taken out when power is on Key can be taken out when power is off To prevent theft, turn the Handle Bar to the far Lock Handlebar left and turn the key into the lock position. The key can be taken out when handle bar is in the lock position. -
Page 9: Handle Bar Controls
Handle Bar Controls LEFT HANDLE BAR High Beam Push switch up Headlight Switch Low Beam Push switch down Horizontal Switch Left Turn Signal Slide switch to the left Right Turn Signal Slide switch to the right Turning off Signal Press central release button Horn Button Horn Push red button on the left. -
Page 10: Accelerating & Braking
Accelerating and Braking THROTTLE TIPS 1. Turn the key to the 'ON' position, and turn the Throttle gradually to accelerate. 2. To prevent losing control of the vehicle, please turn the Throttle slowly until the speed increases. 3. Do not turn the Throttle until you are in the position to drive. 4. -
Page 11: Battery & Charging
Battery Gauge and Charging Instructions Color Description Green While riding, when the battery is fully charged the gauge light will be green. This light indicates that the battery is 75% of full charge Green (2nd) When power is low (around 50%) the battery gauge will turn Yellow to yellow. -
Page 12: Performance
Performance 1. A range of up to 55M (90km) has been recorded, yet the distance and speed depend upon various elements of the rider's style and the road conditions. A 20mph constant speed will ensure the longest range but our figures include going flat out too. Other factors include weather, vehicle condition, and battery charge. -
Page 13: Maintenance
Maintenance This electric motor bike represents a new generation of environmentally friendly two-wheeled transportation. Therefore, good maintenance will play a major role in keeping your vehicle in good working condition and prolonging the life of the batteries. Please follow these suggestions: To prevent rust always keep your vehicle dry and clean. -
Page 14: Maintenance Schedule
Maintenance Schedule Mileage 400 1000 2000 3000 4000 5000 6000 Maintenance Battery Charger Tire Pressure Tire Wear Brake System Brake Nuts Bolts Mileage 7000 8000 9000 10,000 11,000 12,000 Maintenance Battery Charger Tire Pressure Tire Wear Brake System Brake Nuts Bolts A: Adjust C: Check... -
Page 15: Frequently Asked Questions
The motor is brushless so there is never a need to change brushes. 5. What about parts, is it a problem getting parts for the Zapino? I. ALL parts can be purchased directly from the dealer including batteries, tires, bulbs, body shells, seats etc. - Page 16 7. Do you need to wear a helmet to drive the ZAPINO? I. For safety reasons we always advise the use of a helmet. ALWAYS follow local laws.
- Page 17 Frequently Asked Questions 11. If one of the batteries has a problem do I need to change all the four batteries? I. Not necessarily. Simply check the condition of all batteries and only replace the battery which shows lack of charge. 12.
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Page 18: Troubleshooting
Troubleshooting Problem Condition Check Solution When I turn 1. Power 1. Check power 1. Fasten connections. my vehicle indicator light is connection and battery on nothing off while riding. level. happens. 2. Indicating 2. Check battery and 2. Recharge battery. motor connection. -
Page 19: Diagnostic Warning Signal Lights
Diagnostic Warning Signal Lights If the ZAPINO is not working, check the diagnostic light (break down lights) above the speedometer, the signals are as follows: First flash 3 and after a pause flash 3 times again: £ problem with throttle spring, it didn't come back to normal position. -
Page 20: Warranty
ZAP will repair or replace, as its option, all genuine ZAP parts found faulty in material and/or workmanship, under normal use, maintenance and service, with genuine ZAP parts without charge for parts and labor, at any authorized ZAPINO dealer during warranty coverage period. - Page 21 United States. 5. HOW TO MAKE A WARRANTY CLAIM Customer must give ZAP or authorized ZAPINO dealer notice of any claim within a reasonable period of time, not to exceed thirty days. ZAP will not repair any condition or replace any part if a claim is not made in a timely manner.
- Page 22 THIS WARRANTY. ZAP RESERVES THE RIGHT TO MODIFY THIS WARRANTY AT ANY TIME, BEING UNDERSTOOD THAT SUCH MODIFICATION WILL NOT ALTER WARRANTY CONDITIONS APPLICABLE TO THE ZAPINO SOLD WHILE THIS WARRANTY IS IN EFFECT. 7. SOLE REMEDY ZAP'S ONLY LIABILITY UNDER THIS WARRANTY, OR IN ANY ACTION...
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Page 23: Wiring Display
Wiring Display... -
Page 24: Equipment Location
Equipment Location Front Panel DBI “Digital Battery Indicators” System Diagnosis Light High Beam Indicator Turn Signal Indicators Speedometer Odometer Rear View Mirrors Seat Storage and Charge Port Room for helmet, charger and tools inside. Safety Circuit Charge Plug Breaker Located under seat Kick Stand (This automatically cuts off the power... - Page 25 Equipment Location Head Lamp Rear Rack Turn Signal Rear Lamps Turn Signal Tail Lamp Front Mud Fender Front Wheel Rear Power Brake Front Disk Brake Center Stand Rear Suspension Aluminum Alloy Hub Motor Digital Controller Batteries A. Horn B. Throttle and Front Brake Handle C.
- Page 26 501 4th Street. Santa Rosa, CA. 95401 USA Tel.(707)525-8658 Fax(707)525-8692 Stock Symbol:ZAAP...
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