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HEIL CCA9 Installation Instructions Manual page 5

R−410a two−stage split system air conditioner

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INSTALLATION INSTRUCTIONS
Install Liquid Line Filter Drier Indoor
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Installation of filter drier in liquid line is required.
Filter drier must be wrapped in a heat−sinking material
such as a wet cloth while brazing.
Refer to Fig. 3 and install filter drier as follows:
1. Braze 5 in. (127 mm) liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to above 5 in. (127 mm) liquid tube.
Flow arrow must point towards indoor coil.
4. Connect and braze liquid refrigerant tube to the filter
drier.
Figure 3
Refrigerant Tubing Connection Outdoor
Connect vapor and liquid tubes to fittings on vapor and liquid
service valves (see Table 2.) Use refrigerant grade tubing.
Sweat Connection
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Service valves must be wrapped in a heat−sinking
material such as a wet cloth.
Service valves are closed from factory and ready for brazing.
After wrapping service valve with a wet cloth, braze sweat
connections using industry accepted methods and materials.
Consult local code requirements. Refrigerant tubing and
indoor coil are now ready for leak testing. This check should
include all field and factory joints.
Evacuate Refrigerant Tubing and Indoor Coil
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Never use the system compressor as a vacuum pump.
421 01 1701 00
Liquid Line Filter Drier
R−410A Split System Air Conditioner
Refrigerant tubes and indoor coil should be evacuated using
the recommended deep vacuum method of 500 microns. If
deep vacuum equipment is not available, the alternate triple
evacuation method may be used by following the specified
procedure. If vacuum must be interrupted during the
evacuation procedure, always break vacuum with dry
nitrogen.
Deep Vacuum Method
The deep vacuum method requires a vacuum pump capable
of pulling a vacuum of 500 microns and a vacuum gage
capable of accurately measuring this vacuum depth. The
deep vacuum method is the most positive way of assuring a
system is free of air and liquid water. (See Fig. 4)
Figure 4
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
1
2
3
MINUTES
Triple Evacuation Method
The triple evacuation method should only be used when
system does not contain any water in liquid form and vacuum
pump is only capable of pulling down to 28 inches of mercury
(711mm Hg). Refer to Fig.5 and proceed is as follows:
1. Pull system down to 28 inches of mercury (711mm Hg)
and allow pump to continue operating for an additional
15 minutes.
2. Close manifold valves or valve at vacuum pump and
shut off vacuum pump.
3. Connect a nitrogen cylinder and regulator to system
and fill with nitrogen until system pressure is 2 psig.
4. Close nitrogen valve and allow system to stand for 1
hour. During this time, dry nitrogen will diffuse
throughout the system absorbing moisture.
5. Repeat this procedure as indicated in Figure 5.
6. After the final evacuate sequence, confirm there are no
leaks in the system. If a leak is found, repeat the entire
process after repair is made.
Deep Vacuum Graph
LEAK IN
SYSTEM
VACUUM TIGHT
TOO WET
TIGHT
DRY SYSTEM
4
5
6
7
A95424
5

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