Saito FA-120 Special Instruction Manual page 8

12
T R O U B L E S H O O T I N G
SYMPTOM CAUSE
Engine fails to
Low voltage on
start starting battery
Bad glow plug(s)
Insufficient priming
"Flooded" due to
excessive priming
Engine fires but Over-primed
does not run
Engine starts but Mixture too rich
slows down and
then stops
Engine starts,
Mixture too lean
speeds up, and
then quits
Engine quits Mixture too rich
when starter
battery is
removed
Incorrect glow plugs
Incorrect or bad fuel
In the event that none of the above procedures results in the engine running
properly, contact our service department for suggestions:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
217-355-9511 (Mon–Fri 8:00–5:00 CST)
CORRECTIVE ACTION
Replace/recharge the
starting battery
Inspect/replace bad glow plug
Repeat priming procedure
Disconnect battery, remove the
glow plugs, and rotate the
propeller several times to
"clear" the cylinder
Disconnect battery and rotate
propeller several times to
"clear" cylinder
Close high-speed needle valve
/ turn and start again. Repeat
1
2
until engine is running smoothly.
Open high-speed needle valve
1 / turn and start again. Repeat
2
until engine is running smoothly.
Close high-speed needle valve
1 / turn and restart
2
Change glow plugs
Change fuel
Large Single Cylinder Cross-Reference Chart
Part M FF
FA-120S(H) FA-120SGK
01 Cylinder Left 120S01A 120SGK01A
06 Piston 120S06 120S06
07 Piston Pin 120S07 120S07
08 Piston Pin Retainer 120S08 120S08
09 Piston Ring 120S09 120S09
10 Connecting Rod 120S10C 120S10C
14 Cylinder Screw Set 120S14 120S14
15 Crankcase 120S15B 120SGK15B
17 Rear Cover (A) 120S17A 150S17
19 Breather Nipple 6519 6519
20 Front Ball Bearing 120S20A 120S20A
21 Main Ball Bearing –– ––
22 Rear Ball Bearing 120S22 120S22
23 Crankshaft 120S23B 120S23B
24 Pinion-Crankshaft –– ––
25 Pinion Gear-Pin –– ––
26 Collar, Crankshaft –– ––
27 Taper Collet & Drive Flange 120S27A 120S27A
28 Prop Washer & Nut 170R328 170R328
29 Prop Nut, Spinner 120S29 120S29
30 Prop Nut, Electric Starter 120S30 120S30
31 Crankcase Screw Set 5031 5031
32 Engine Gasket Set 120S32B 120S32B
33 Cam Gear Housing 120S33 150S33
35 Cam Gear (Right) 120S35 120S35
36 Cam Gear Shaft 5036A 5036A
37 Teflon/Steel Washer Set 120S37 120S37
38 Tappet (2 pc) 120S38 120S38
39 Push-rod (2 pc) 120S39 120S39
40 Push-rod Cover & Rubber Seal (Pr) 120S40 120S40
41 Rocker Arm (Pr) 120S41 120S41
42 Rocker Arm Screw & Nut (2 sets) 120S42 120S42
43 Rocker Arm Pin (2 Pc) 120S43 120S43
44 Rocker Arm Bracket (Left) 120S44 150S44
45 Rocker Arm Bracket (Right) 120S45 150S45
46 Valve (In & Out) (Pr) 120S46 120S46
47 Valve Spring, Keeper, Retainer (2 Sets) 120S47 120S47
48 Valve Retainer (4 Pc) 120S48 120S48
49 Rocker Arm Cover (Pr) 150S49 120S49
68 Check Valve (In & Out) (Pr) –– ––
69 Intake Manifold, Left 150S69A 150S69A
74 Muffler, Right 120S74D 120S74D
75 Muffler Manifold, Standard 120S75A 120S75A
79 Muffler Gasket (5 pc) –– ––
80 Muffler Nut (2 pc) 120S80 120S80
821 Carburetor-Complete, Left 120S821E 120S821E
822 Carburetor-Complete, Right –– ––
831 Carburetor Body Assembly, Left 120S831B 120S831B
84 Spray Bar Assembly 450R3D84A 450R3D84A
85 High Speed Needle Valve 120S85A 120S85A
86 High Speed Needle Valve Extension 5086 5086
87 Throttle Barrel Assembly 120S87A 120S87A
88 Throttle Lever 5088B 5088B
89 Idle Needle Valve 120S89 120S89
90 Carburetor Screw & Spring Set 120S90A 120S90A
91 Carburetor Gasket Set 120S91B 120S91B
92 Choke Valve Assembly 120S92 120S92
93 Intake Velocity Stack 120S93 120S93
95 Engine Mount 120S95 120S95
96 Tool Set 120S96 120S96
97 Instruction Manual SAIMAN1L SAIMAN1L
102 Fuel Pump System –– ––
109 F-1 Fuel Filter 50109 50109
110 Anti-Loosening Nut 170R3110 170R3110
111 Flexible Exhaust Pipe 120S111 120S111
112 Tuned Silencer –– ––
114 Engine Bed –– ––
116 M3 Nut for Spinner –– ––
117 M4 Nut for Spinner 120S117 120S117
118 M5 Nut for Spinner 120S118 120S118
122 Spray-bar with Internal p-2/External p-5 "O"-Ring –– ––
126 Needle Valve Stopper and Nut 120S126 120S126
135 Prop Washer/Nut/Anti-Loosening Nut 170R3135 170R3135
136 Intake Manifold –– ––
137 Prop Washer –– ––
145 Spray-bar with Internal p-2 "O" Ring 120S145 120S145
147 Carburetor Nipple 30S147 30S147
149 Oil Slinger –– ––
P A R T S L I S T
CC GG OO PP AD
FA-150(H) FA-150GK FA-180 FA-180GK FA-220a
150H01 150S01 18001 180GK01 220a01
150S06 150S06 18006 18006 220a06
120S07 120S07 18007 18007 220a07
300T08 300T08 300T08 300T08 300T08
300T09A 300T09A 18009 18009 220a09
120S10C 120S10C 18010A 18010A 220a10
120S14 120S14 120S14 120S14 220a14
150H15A 150S15A 18015 180GK15 220a15
120S17A 150S17 18017 180GK17 220a17
6519 6519 6519 6519 6519
120S20A 120S20A 120S20A 120S20A 120S20A
–– –– –– –– ––
120S22 120S22 120S22 120S22 120S22
150S23A 150S23A 18023A 18023A 220a23
–– –– –– –– ––
–– –– –– –– ––
–– –– –– –– ––
120S27A 120S27A 120S27A 120S27A 300T27B
170R328 170R328 170R328 170R328 170R328
120S29 120S29 120S29 120S29 ––
120S30 120S30 120S30 120S30 120S30
5031 5031 5031 5031 5031
150S32A 150S32A 18032A 18032A 220a32
120S33 150S33 120S33 150S33 300T33
120S35 120S35 120S35 120S35 120S35
5036A 5036A 5036A 5036A 5036A
120S37 120S37 120S37 120S37 120S37
120S38 120S38 120S38 120S38 120S38
120S39 120S39 120S39 120S39 220a39
120S40 120S40 120S40 120S40 220a40
120S41 120S41 120S41 120S41 120S41
120S42 120S42 300T42 300T42 300T42
120S43 120S43 120S43 120S43 120S43
120S44 150S44 120S44 150S44 120S44
120S45 150S45 120S45 150S45 120S45
120S46 120S46 18046 18046 220a46
120S47 120S47 120S47 120S47 120S47
120S48 120S48 120S48 120S48 120S48
150S49 120S49 150S49 120S49 150S49
–– –– –– –– 130T68A
150S69A 150S69A 18069 18069 220a69
120S74D 120S74D 120S74D 120S74D 220a74
120S75A 120S75A 120S75A 120S75A 220a75
–– –– –– –– ––
120S80 120S80 120S80 120S80 220a80
150S821C 150S821C 180821B 180821B 180821B
–– –– –– –– ––
150S831A 150S831A 180831 180831 180831
450R3D84A 450R3D84A 450R3D84A 450R3D84A 450R3D84A
120S85A 120S85A 120S85A 120S85A 120S85A
5086 5086 5086 5086 5086
150S87A 150S87A 18087A 18087A 18087A
5088B 5088B 5088B 5088B 5088B
120S89 120S89 18089 18089 18089
120S90A 120S90A 120S90A 120S90A 120S90A
150S91A 150S91A 18091 18091 220a91
120S92 120S92 n/a n/a n/a
120S93 120S93 18093 18093 18093
120S95 120S95 120S95 120S95 220a95
120S96 120S96 120S96 120S96 120S96
SAIMAN1L SAIMAN1L SAIMAN1L SAIMAN1L SAIMAN1L
–– –– –– –– ––
50109 50109 50109 50109 50109
170R3110 170R3110 170R3110 170R3110 170R3110
120S111 120S111 120S111 120S111 ––
–– –– –– –– ––
–– –– –– –– ––
–– –– –– –– ––
120S117 120S117 120S117 120S117 120S117
120S118 120S118 120S118 120S118 120S118
–– –– –– –– ––
120S126 120S126 120S126 120S126 120S126
170R3135 170R3135 170R3135 170R3135 170R3135
–– –– –– –– ––
–– –– –– –– ––
120S145 120S145 120S145 120S145 120S145
30S147 30S147 30S147 30S147 30S147
–– –– –– –– 220a149
13
AE
FA-220aGK
220aGK01
220a06
220a07
300T08
220a09
220a10
220a14
220aGK15
220aGK17
6519
120S20A
––
120S22
220a23
––
––
––
300T27B
170R328
––
120S30
5031
220a32
220aGK33
120S35
5036A
120S37
120S38
220a39
220a40
120S41
300T42
120S43
150S44
150S45
220a46
120S47
120S48
120S49
130T68A
220a69
220a74
220a75
––
220a80
180821B
––
180831
450R3D84A
120S85A
5086
18087A
5088B
18089
120S90A
220a91
n/a
18093
220a95
120S96
SAIMAN1L
––
50109
170R3110
––
––
––
––
120S117
129S118
––
120S126
170R3135
––
––
120S145
30S147
220a149