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Changing The Basic Position Of The Brake Pedal; Checking Rear Brake Fluid Level; Refilling The Rear Brake Fluid Reservoir - KTM 1998 125sx Owner's Manual

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6
5
7
8
9
Mount the right brake pad and fix it with the bolt. Mount the left brake pad and
insert the bolt until it stops. Mount the clips.
When mounting the brake pads, be sure to check for correct fit of the sliding
metal-sheet
4
3
– I
T IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND FATTY MATTERS
O
– A
2
– H
THE HAND BRAKE LEVER OR FOOT BRAKE LEVER
1
BRAKE PADS WILL LIE AGAINST THE BRAKE DISK AND THE PRESSURE POINT IS ESTABLISHED
Changing the basic position of the foot brake pedal *
The basic position of the foot brake pedal can be altered by turning the stop screw
5
. The free play at the foot brake pedal must then be adjusted by means of the
piston rod
Measured on the outside, the foot brake pedal must have 3-5 mm (0.12–0.20 in)
of free play, before the piston rod can move the piston in the brake cylinder (to be
recognised from the resistance on the foot brake pedal).
I
F THIS FREE PLAY IS NOT PRESENT
WHEN DRIVING
MAY EVEN FAIL COMPLETELY IN EXTREME CASES
3-5mm

Checking rear brake fluid level

The brake fluid reservoir of the rear disc brake is located on the right side of the
motorcycle next to the kickstarter. The brake fluid level must not drop below the
„MlN" marking when the vehicle is in an upright position.
I
F THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYSTEM HAS A
LEAK OR THE BRAKE PADS ARE COMPLETELY WORN
KTM

Refilling the rear brake fluid reservoir *

For this purpose, it is recommended to remove screw
reservoir outwards. Now the screw cap
ved. Add brake fluid DOT 5.1 (Shell Advance Brake DOT 5.1) until the brake fluid
level reaches the "MAX" mark, then mount the screw cap together with the rub-
ber boot. Restore the brake fluid reservoir to its original position and fix it with the
screw. The connecting hose between the reservoir and the foot brake cylinder
must be carefully positioned, preventing kinks and keeping a safe distance between
the hose and the exhaust pipe. Spilled brake fluid must be rinsed off with water.
– N
S
EALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED TO IT
– S
TORE BRAKE FLUID OUT OF REACH OF CHILDREN
– B
RAKE FLUID CAN CAUSE SKIN IRRITATION
GET BRAKE FLUID IN YOUR EYES
– D
– U
3
in the caliper support and of the leaf spring
WARNING
,
THERWISE
THE BRAKING EFFECT WOULD BE STRONGLY REDUCED
,
FTER ASSEMBLY
CHECK IF CIRCLIPS HAVE BEEN FITTED CORRECTLY
AVING PERFORMED ANY WORK ON THE BRAKING SYSTEM
6
.
!
CAUTION
,
THEN PRESSURE CAN BUILD UP IN THE BRAKE SYSTEM
,
CAUSING THE REAR WHEEL TO BRAKE
WARNING
.
DEALER IMMEDIATELY
WARNING
DOT5
! I
EVER USE
BRAKE FLUID
T IS BASED ON SILICONE OIL AND OF A PURPLE COLOR
,
RINSE WITH PLENTY OF WATER AND CONSULT A DOCTOR
!
CAUTION
'
ON
T LET BRAKE FLUID GET IN CONTACT WITH PAINT
SE ONLY CLEAN BRAKE FLUID TAKEN FROM A TIGHTLY SEALED CONTAINER
4
.
.
.
,
ONE MUST ALLWAYS ACTUATE
,
RESPECTIVELY SO AS TO ENSURE THAT THE
!
.T
HE BRAKING SYSTEM OVERHEATS AND
.
. I
,
N THIS CASE
CONSULT AN AUTHORIZED
7
and to pull the brake fluid
8
9
and the rubber boot
can be remo-
.
.
. A
VOID CONTACT WITH SKIN AND EYES
!
,
IT IS AN EFFECTIVE PAINT REMOVER
.
.
.
17
.
. I
F YOU
.

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