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Vaz Manuals
Automobile
21213
Repair manual
Vaz 21213 Repair Manual
Vaz-21213, vaz-21214, vaz-21214-20, vaz-21215
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Vehicle View
Table of Contents
About this Manual
Section 1. General Data
Technical Specifications
Braking System
Dimensions
Section 2. Engine
Engine Fails to Start
Engine Idles Erratically or Stalls
Engine Lacks Power and Has Poor Acceleration
Fault Diagnosis
Excessive Noise of Camshaft Operation Line
Insufficient Oil Pressure at Warm Engine Idle
Knocking of Intake or Exhaust Valves
Main Bearing Knocking
Engine Overheating
Excessive Fuel Consumption
Excessive Oil Consumption
Sudden Coolant Drop in Expansion Tank
Engine - Removal and Refitting
Engine Dismantling
Engine Reassembly
Cylinder Block Inspection and Repair
Engine Run-In after Overhaul
In-Vehicle Engine Inspection after Overhaul
Pistons and Connecting Rods Description
Pistons and Connecting Rods Dismantling and Reassembly
Selecting Piston to Cylinder
Crankshaft and Flywheel
Crankshaft and Flywheel Design Description
Crankshaft and Flywheel Inspection and Overhaul
Cylinder Head and Valve Gear Description
General Description
Valve Clearance Adjustment
Cylinder Head - Removal and Refitting
Cylinder Head - Dismantling and Reassembly
Cylinder Head Inspection and Overhaul
Camshaft and Timing Gear
Chain Renewal
Chain Tension Adjustment
Camshaft and Timing Gear Inspection
Checking Coolant Level and Density
Cooling System
Coolant Change
Cooling System
Coolant Pump
Thermostat
Water Pump Drivebelt Tension Adjustment
Engine Oil Change
Lubrication System
Oil Pump
Radiator
Oil Pump Shaft and Drive Gears
Crankcase Emission Ventilation System
Air Cleaner and Temperature Regulator
Fuel Pump
Fuel System
Fuel Tank
Carburettor
Idling and Air Correction Systems
Main Metering System
Accelerator Pump
Air Correction Systems
Full Throttle Enrichment (Econostat)
Part Throttle Enrichment (Economizer)
Idling Overrun Control Unit
Carburettor - Dismantling
Carburettor - Removal and Refitting
Carburettor Linkage
Carburettor Components Cleaning and Inspection
Carburettor Cover Components
Carburettor - Adjustment and Checks
Carburettor - Reassembly
Choke Control Unit Adjustment
Setting Fuel Level in Float Chamber
Checking EGR System Operation
Checking the Secondary Barrel Locking Linkage
Exhaust Gas Recirculation System
Exhaust System
Chapter 3. Power Train
Clutch
Clutch Fault Diagnosis
Clutch Judder
Clutch Release Drive Adjustment
Incomplete Clutch Release (Clutch Spin)
Bleeding the Clutch Hydraulic System
Clutch Assembly - Removal and Refitting
Clutch Inspection
Master and Slave Cylinders - Removal and Refitting
Checking the Leak-Proofness of the Front Sealing Ring
Checking the Leak-Proofness of the Rear Sealing Ring
Clutch Master Cylinder - Bench-Check
Master and Slave Cylinders Dismantling, Inspection, Repair, Reassembly
Difficulty in Engaging Gears
Gearbox Removal and Refitting
Jumps out of Gear or Incomplete Clutch Engagement
Noise in Gearbox
Gearbox Dismantling and Reassembly
Gear Shift Mechanism Diagram
Gearbox Inspection
Output Shaft, Exploded View
Gear Change Mechanism
Gear Change Mechanism and Lever
Refitting the Circlip on the Output Shaft
Hard Gear Switching or Differential Lock up
Noise at Cornering or Wheel Slip
Transfer Box Fault Diagnosis
Vibration of the Transfer Box and Body Floor
Matching the Shim Thickness
Spontaneous Gear or Differential Lock Disengagement
Transfer Box - Removal, Refitting and Centering
Transfer Box / Car Body Floor Vibration Troubleshooting
Transfer Box Dismantle and Reassembly
Transfer Box Operating System
Removing the Front Axle Case
Removing the Transfer Box Front Cover
Transfer Box Installation
Transfer Box Mounting on Vehicle
Differential, Exploded View
Drive Shaft and Layshaft Components
Pressing off the Bearing from the Differential Housing
The Reassembly of the Transfer Box
Drive Line Fault Diagnosis
Knock in Shafts at Pull Away, at Hard Acceleration or Gear Switching
Transfer Box Inspection
Drive Line Dismantling
Drive Line Removal and Refitting
Noise and Vibration of Propeller Shafts
Drive Line Reassembly
Shaft Balance
Rear Axle Beam Inspection
Rear Axle Dismantling and Reassembly
Rear Axle Fault Diagnosis
Rear Axle Removal and Refitting
Axle Shafts Removal and Refitting
Straightening the Rear Axle Beam
Axle Shaft Reassembly
Axle Shafts Inspection
Stop Ring Removal
On-Vehicle Measurement of the Axle Shaft Axial Play
Reduction Gear Fault Diagnosis by Noise
Reduction Gear Dismantle
Reduction Gear Refitting
Reduction Gear Removal
Differential Reassembly
Inspection of Reduction Gear Components
Reduction Gear Reassembly
Drive Gear Refitting and Adjustment
Rear Axle Reduction Gear Components
Adjustment of the Driving Gear Bearings
Refitting the Differential Housing
Adjustment of the Side Gap in Final Drive Gears Mesh
Differential Housing Bearings Preload
Final Drive Gear Teeth Mesh Pattern Check
Bearing Pattern in Final Drive Gear Mesh
Replacing the Driving Gear Sealing
Front Axle Dismantling
Front Axle Fault Diagnosis
Front Axle Inspection
Front Axle Removal and Refitting
Front Wheel Drive
Front Wheel Drive Dismantle and Reassembly
Front Wheel Drive Fault Diagnosis
Front Wheel Drive Removal and Refitting
Chapter 4. Wheel Suspensions
Noise and Knock in Suspension at Vehicle Movement
Often "Stiffness" in Suspension
Vehicle Wandering
Wheel Suspensions Fault Diagnosis
Liquid Leak from Shock-Absorber
Shock-Absorber Knock and Squeak
Un-Even Tyre Tread Wear
Wheel Runout
Excessive Wear of Tyre Tread
Front Suspension
Suspension Components - Inspection
Tyres Squeal at Cornering
Front Wheel Alignment Angle Checking and Adjustment
Front Wheel Hub Bearing Gap Check and Adjustment
Front Wheel Hub Bearing Renewing the Greasing
Balancing the Wheels
Front Suspension Removal and Refitting
Suspension Units Dismantle and Reassembly
Suspension Units Inspection
The Reassembly of Suspension Units
Replacement of Silent Blocks
Rear Suspension Removal and Refitting
Rear Suspension Inspection
Shock-Absorbers Bench-Test
Shock-Absorber - Inspection of Components
Shock-Absorber Dismantle and Reassembly
Chapter 5. Steering
Excessive Free Play in the Steering Wheel
Steering Fault Diagnosis
Stiff Steering Wheel
Vehicle Unstable
Steering Mechanism, Sectional View
Inspection of the Tie-Rod Balljoint
Steering - Inspection, Check and Adjustment
Steering Mechanism Installation on Vehicle
Checking and Adjusting Clearance in Steering Mechanism Worm Bearings
Steering Mechanism Removal and Refitting
Steering Mechanism Dismantle and Reassembly
Steering Mechanism Check and Repair
Idler Arm Bracket
Steering Shaft Dismantle and Reassembly
Tie-Rods and Balljoints
Braking System Inspection and Adjustment
Chapter 6 Braking System
Incomplete Brake Release on All Wheels
Snubbing of One Wheel at Released Brake Pedal
Vehicle Wandering or Skidding at Braking
Brake Servo Unit Diagram
Handbrake Adjustment
Pressure Regulator Serviceability Check
Servo Unit Serviceability Check
Pressure Regulator Position Adjustment
Hydraulic System Bleeding
Clutch and Brake Pedal Bracket Removal, Dismantle, Reassembly
Master Cylinder
Servo Unit
Front Brakes Dismantle and Reassembly
Front Brakes Removal and Refitting
Brake Disc Runout Check
Front Brakes Components Inspection
Replacement of Brake Pads
Rear Brakes Assembly and Refitting
Rear Brakes Removal and Dismantling
Wheel Cylinders Dismantle and Reassembly
Wheel Cylinders Component Inspection
Rear Brake Pressure Regulator
Rear Brake Wheel Cylinder Test-Bench Inspection
Handbrake
Fuse Colour Codes
Fuse-Protected Circuits
Wiring and Fuses
Ëhapter 7. Electrical System
Electrical System Diagram
Battery Charge Level Check
Battery Specification
Dry-Storage Battery - Putting into Operation
Electrolyte Level Check
Battery Charging
Alternator Specification
Alternator Fault Diagnosis
Alternator Is Noisy
Alternator Testing
Warning Light Is Bright or Half Bright with Engine Running
Alternator - Oscilloscope Test
Rotor Field Winding - Testing
Diodes Testing
Stator Testing
Supplementary Diodes Testing
Alternator Dismantling
Alternator Overhaul
Capacitor Testing
Voltage Regulator - Testing
Alternator Reassembly
Brush Holder Renewal
No or Slow Armature Rotation, Solenoid Inoperative
Rotor Bearings Renewal
Starter Motor Description
Solenoid Repetitive Cutting in and out
Starter Motor - Bench Testing
Starter Motor Noisy
Starter Overhaul
Ignition System Description
Starter Components Inspection
Engine Operates Erratically or Stalls at Idle
Engine Running Unstable or Irregular at High Crankshaft Speeds
Engine will Not Start
Ignition System Fault Diagnosis
Engine Gasps at All Speeds
Engine Lacking Power or Sluggish
Ignition Timing - Adjustment
Wiring Diagram of Ignition System
Ignition Components - Bench Testing
Ignition Distributor
Ignition Coil
Spark Control Module
Spark Plugs
Circuits Activated at Different Ignition Switch Positions
Ignition Switch
Lighting and Signalling
Suppression Components - Testing
Wiring Diagram for Direction Indicators and Hazard Flashers
Wiring Diagram for Exterior Lighting
Wiring Diagram for Headlight and Foglight
Headlight Adjustment
Lights Do Not Come on
Steering Column Levers Fail to Switch between the Positions
Turn Signal Self-Canceling Device Inoperative
Bulb Replacement
Hydraulic Headlight Adjuster
Steering Column Combination Switch
Headlamp-On Relay
Horn
Indicators Flasher Relay
Windscreen Wiper/Washer Fault Diagnosis
Blades Inoperative with Motor Running
Continuous Operation of Wiper Blades in Intermittent Mode
Windscreen Wiper - Removal and Refitting
Windscreen Wiper Motor Components
Headlight Wipe/Wash
Windscreen Wiper Relay
Wiper Motor Dismantling, Reassembly and Inspection
Wiring Diagram for Headlight Wipe/Wash
Heater Blower Motor
Rear Window Wipe/Wash and Heating, Cigatette Lighting
Blower Motor Fault Diagnosis
Blower Motor Specification
Instruments
Warning Light Failure
Instrument Cluster Removal and Refitting
Coolant Temperature Gauge
Fuel Gauge
Instruments Fault Diagnosis
Speedometer Checking Data
Carburettor Solenoid - Control
Coolant Temperature Sender Specification
Electronic Control Unit Testing
Fuel Gauge Sender
Bodywork Fault Diagnosis
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Ëhapter 7. Electrical System
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VAZ VEHICLES
VAZ-21213, VAZ-21214, VAZ-21214-20, VAZ-21215
REPAIR MANUAL
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This manual is also suitable for:
21214
21214-20
21215
Vaz-21213
Vaz-21214
Vaz-21214-20
...
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Vaz-21215
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