Vaz VAZ-21215 Manuals

Manuals and User Guides for Vaz VAZ-21215. We have 2 Vaz VAZ-21215 manuals available for free PDF download: Repair Manual

VAZ VAZ-21215 Repair Manual

VAZ VAZ-21215 Repair Manual (223 pages)

VAZ-21213, VAZ-21214, VAZ-21214-20, VAZ-21215

Brand: VAZ | Category: Automobile | Size: 11.55 MB

Table of Contents

Vehicle View
1
Table of Contents
2
About this Manual
3
Section 1. General Data

4
- Technical Specifications
  4
- Braking System
  6
- Dimensions
  6
Section 2. Engine

7
- Engine Fails to Start
  9
- Engine Idles Erratically or Stalls
  9
- Engine Lacks Power and Has Poor Acceleration
  9
- Fault Diagnosis
  9
- Excessive Noise of Camshaft Operation Line
  10
- Insufficient Oil Pressure at Warm Engine Idle
  10
- Knocking of Intake or Exhaust Valves
  10
- Main Bearing Knocking
  10
- Engine Overheating
  11
- Excessive Fuel Consumption
  11
- Excessive Oil Consumption
  11
- Sudden Coolant Drop in Expansion Tank
  11
- Engine - Removal and Refitting
  12
- Engine Dismantling
  13
- Engine Reassembly
  14
- Cylinder Block Inspection and Repair
  19
- Engine Run-In after Overhaul
  19
- In-Vehicle Engine Inspection after Overhaul
  19
- Pistons and Connecting Rods Description
  21
- Pistons and Connecting Rods Dismantling and Reassembly
  23
- Selecting Piston to Cylinder
  23
- Crankshaft and Flywheel
  24
- Camshaft and Timing Gear
  32
  - Chain Renewal
    32
  - Chain Tension Adjustment
    32
  - Camshaft and Timing Gear Inspection
    33
  - Checking Coolant Level and Density
    34
  - Cooling System
    34
  - Coolant Change
    35
- Cooling System
  35
  - Coolant Pump
    37
  - Thermostat
    37
  - Water Pump Drivebelt Tension Adjustment
    37
  - Engine Oil Change
    38
- Lubrication System
  38
  - Oil Pump
    38
  - Radiator
    38
  - Oil Pump Shaft and Drive Gears
    41
  - Crankcase Emission Ventilation System
    42
  - Air Cleaner and Temperature Regulator
    43
  - Fuel Pump
    43
- Fuel System
  43
- Fuel Tank
  43
- Carburettor
  46
- Exhaust Gas Recirculation System
  55
- Exhaust System
  56
Chapter 3. Power Train

57
- Clutch
  57
Chapter 4. Wheel Suspensions

100
- Noise and Knock in Suspension at Vehicle Movement
  100
- Often "Stiffness" in Suspension
  100
- Vehicle Wandering
  100
- Wheel Suspensions Fault Diagnosis
  100
- Liquid Leak from Shock-Absorber
  101
- Shock-Absorber Knock and Squeak
  101
- Un-Even Tyre Tread Wear
  101
- Wheel Runout
  101
- Excessive Wear of Tyre Tread
  102
- Front Suspension
  102
Chapter 5. Steering

114
Chapter 6 Braking System

121
- Incomplete Brake Release on All Wheels
  121
- Snubbing of One Wheel at Released Brake Pedal
  121
- Vehicle Wandering or Skidding at Braking
  121
- Brake Servo Unit Diagram
  122
- Handbrake Adjustment
  123
- Pressure Regulator Serviceability Check
  123
- Servo Unit Serviceability Check
  123
- Pressure Regulator Position Adjustment
  124
- Hydraulic System Bleeding
  125
- Clutch and Brake Pedal Bracket Removal, Dismantle, Reassembly
  126
- Master Cylinder
  127
- Servo Unit
  127
- Front Brakes Dismantle and Reassembly
  128
- Front Brakes Removal and Refitting
  128
- Brake Disc Runout Check
  129
- Front Brakes Components Inspection
  129
- Replacement of Brake Pads
  129
- Rear Brakes Assembly and Refitting
  130
- Rear Brakes Removal and Dismantling
  130
- Wheel Cylinders Dismantle and Reassembly
  130
- Wheel Cylinders Component Inspection
  131
- Rear Brake Pressure Regulator
  132
- Rear Brake Wheel Cylinder Test-Bench Inspection
  132
- Handbrake
  134
  - Fuse Colour Codes
    137
  - Fuse-Protected Circuits
    137
- Wiring and Fuses
  137
Ëhapter 7. Electrical System

137
- Electrical System Diagram
  138
- Battery Charge Level Check
  140
- Battery Specification
  140
- Dry-Storage Battery - Putting into Operation
  140
- Electrolyte Level Check
  140
- Battery Charging
  141
- Alternator Specification
  142
- Alternator Fault Diagnosis
  143
- Alternator Is Noisy
  143
- Alternator Testing
  143
- Warning Light Is Bright or Half Bright with Engine Running
  143
- Alternator - Oscilloscope Test
  144
- Rotor Field Winding - Testing
  144
- Diodes Testing
  145
- Stator Testing
  145
- Supplementary Diodes Testing
  145
- Alternator Dismantling
  146
- Alternator Overhaul
  146
- Capacitor Testing
  146
- Voltage Regulator - Testing
  146
- Alternator Reassembly
  147
- Brush Holder Renewal
  148
- No or Slow Armature Rotation, Solenoid Inoperative
  148
- Rotor Bearings Renewal
  148
- Starter Motor Description
  148
- Solenoid Repetitive Cutting in and out
  149
- Starter Motor - Bench Testing
  149
- Starter Motor Noisy
  149
- Starter Overhaul
  149
- Ignition System Description
  151
- Starter Components Inspection
  151
- Engine Operates Erratically or Stalls at Idle
  152
- Engine Running Unstable or Irregular at High Crankshaft Speeds
  152
- Engine will Not Start
  152
- Ignition System Fault Diagnosis
  152
- Engine Gasps at All Speeds
  153
- Engine Lacking Power or Sluggish
  153
- Ignition Timing - Adjustment
  153
- Wiring Diagram of Ignition System
  153
- Ignition Components - Bench Testing
  154
- Ignition Distributor
  154
- Ignition Coil
  155
- Spark Control Module
  156
- Spark Plugs
  156
- Circuits Activated at Different Ignition Switch Positions
  157
- Ignition Switch
  157
- Lighting and Signalling
  157
  - Suppression Components - Testing
    157
  - Wiring Diagram for Direction Indicators and Hazard Flashers
    158
  - Wiring Diagram for Exterior Lighting
    158
  - Wiring Diagram for Headlight and Foglight
    158
  - Headlight Adjustment
    159
  - Lights Do Not Come on
    159
  - Steering Column Levers Fail to Switch between the Positions
    159
  - Turn Signal Self-Canceling Device Inoperative
    159
  - Bulb Replacement
    160
  - Hydraulic Headlight Adjuster
    160
  - Steering Column Combination Switch
    160
  - Headlamp-On Relay
    161
  - Horn
    161
  - Indicators Flasher Relay
    161
  - Windscreen Wiper/Washer Fault Diagnosis
    161
  - Blades Inoperative with Motor Running
    162
  - Continuous Operation of Wiper Blades in Intermittent Mode
    162
  - Windscreen Wiper - Removal and Refitting
    162
  - Windscreen Wiper Motor Components
    162
  - Headlight Wipe/Wash
    163
  - Windscreen Wiper Relay
    163
  - Wiper Motor Dismantling, Reassembly and Inspection
    163
  - Wiring Diagram for Headlight Wipe/Wash
    163
  - Heater Blower Motor
    164
  - Rear Window Wipe/Wash and Heating, Cigatette Lighting
    164
  - Blower Motor Fault Diagnosis
    165
  - Blower Motor Specification
    165
- Instruments
  165
  - Warning Light Failure
    165
  - Instrument Cluster Removal and Refitting
    166
  - Coolant Temperature Gauge
    167
  - Fuel Gauge
    167
  - Instruments Fault Diagnosis
    167
  - Speedometer Checking Data
    167
  - Carburettor Solenoid - Control
    168
  - Coolant Temperature Sender Specification
    168
  - Electronic Control Unit Testing
    168
  - Fuel Gauge Sender
    168
  - Bodywork Fault Diagnosis
    169
Chapter 8. Bodywork

169
- Excessive Efforts to Open Door
  169
- Failure to Lock Door
  169
- Water Penetration into Passenger Compartment
  169
- Failure to Adjust Front Seat Back Rake
  170
- Failure to Lock Bonnet
  170
- Failure to Secure Sliding Glass in Position
  170
- Hot Air Flow to Interior Compartment
  170
- Bodywork - Repair
  171
  - Deformed Surfaces Repair
    171
  - Body Components
    172
  - Main Bodywork Cross-Sections
    172
  - Front Wing Removal and Refitting
    173
- Paintwork
  174
  - Polishing
    174
  - Respraying with Acrylic Paints
    174
  - Roof Removal
    174
  - Bodywork Corrosion Protection
    175
  - Box Sections - Preparations and Corrosion Treatment
    175
  - Respraying Separate Parts
    175
  - Corrosion Inhibitors for Bodywork Protection
    176
  - Restoring Corrosion-Proof/Sound-Proof Coating on Underbody
    176
  - Body - Sealing and Tightness
    177
  - Box Sections to be Corrosion Treated
    177
  - Rubber Seals
    178
  - Front Door Dismantling and Reassembly
    179
  - Front Door Removal and Refitting
    179
  - Sliding Glass Actuation
    179
  - Front Door Alignment
    180
  - Front Door Lock Adjustment
    180
  - Bonnet Removal, Refitting and Adjustment
    181
- Bonnet, Bumpers
  181
- Tailgate Removal, Refitting and Alignment
  181
- Bodywork Glazing and Windscreen Washers
  182
  - Bumpers Removal and Refitting
    182
  - Side and Rear Window Glasses Replacement
    182
  - Windscreen Renewal
    182
  - Instrument Panel Removal and Refitting
    183
  - Front Seat Rails Dismantling and Reassembly
    185
  - Heater Unit Removal and Refitting
    185
  - Seats Removal and Refitting
    185
  - Heater Components
    186
  - Heater Unit Dismantling and Reassembly
    186
Chapter 9. VAZ-21213 Vehicle Modifications, Alternative and Addi

187
- Engine Removal and Refitting
  187
- Engine Repair - Description
  187
- VAZ-21214 Vehicle
  187
- Engine 21214-10
  192
- Power Unit Removal and Refitting
  192
- VAZ-21214-20 Vehicle
  192
  - Removing the Components and Units of Air Intake System
    193
  - Exploded View of Chain Tensioner
    195
  - Valve Actuation
    195
  - Hydraulic Chain Tensioner
    196
  - Crankcase Ventilation System
    197
  - Exhaust Emission System
    198
  - EMS Wiring Diagram (Sequential Fuel Injection)
    199
- VAZ-21215-10 Vehicle
  200
  - Cambelt Removal and Refitting
    202
  - Coolant Level and Density Check
    202
- Cooling System
  202
- Alternator Removal and Refitting
  203
- Fuel System
  204
- Lubrication System
  204
- Oil Change
  204
- Electrical System
  205
- Exhaust Emission System
  205
Attachments

214

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Vaz VAZ-21215 Repair Manual

Vaz VAZ-21215 Repair Manual (56 pages)

Brand: Vaz | Category: Automobile | Size: 2.19 MB

Table of Contents

Table of Contents
2
Section 1. General Data
4
- Technical Specification
  4
- Braking System
  6
Section 2. Engine
7
Fault Diagnosis
9
Engine - Removal and Reﬁtting
12
Cylinder Block
19
- Inspection and Repair
  19
Pistons and Connecting Rods
21
Chapter 8 . Bodywork

23
- Selecting Piston to Cylinder
  23
- Dismantling and Reassembly
  23
- Crankshaft and Flywheel
  24
  - Design Description
    24
  - Inspection and Overhaul
    24
- Cylinder Head and Valve Gear
  26
- Camshaft and Timing Gear
  32
Chapter 9 . VAZ-21213 Vehicle Modifications, Alternative and Addi-

34
- Cooling System
  34
- Coolant Pump
  37
- Lubrication System
  38
- Fuel System
  43
- Carburettor
  46
- Exhaust Gas Recirculation System
  55
- Exhaust System
  56

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