Table of Contents
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Table of Contents
Related Manuals for Vaz 21214
Summarization of Contents
Section 2. Engine
Engine - removal and refitting
Procedure for removing and refitting the engine, including disconnecting systems, supports, and ancillary components.
Engine - dismantling
Steps for dismantling the engine, covering removal of major components like the carburettor, fuel pump, alternator, and cylinder head.
Cylinder block
Details on cylinder block general description, inspection for cracks, and repair procedures like checking wear and flatness.
Pistons and connecting rods
Information on piston and connecting rod classification by size and weight, including general description and fitting.
Crankshaft and flywheel
Design description, inspection, and overhaul of the crankshaft and flywheel, including journal measurements and runout checks.
Cylinder head and valve gear
General description of the cylinder head and valve gear, including basic dimensions and valve seat profiles.
Valve clearance adjustment
Procedure for adjusting valve clearances on a cold engine, detailing crankshaft and valve adjustments.
Cylinder head - removal and refitting
Steps for removing and refitting the cylinder head, including draining coolant and disconnecting various parts.
Cylinder head - dismantling and reassembly
Procedures for dismantling and reassembling the cylinder head, covering valve seats, guides, and components.
Camshaft and timing gear
Design description of the camshaft and timing gear, including chain tension adjustment and renewal procedures.
Cooling system
Checking coolant level and density
Instructions for checking coolant level and density, emphasizing correct procedures and safety warnings.
Coolant change
Procedure for changing coolant, including draining, flushing, refilling, and removing air pockets from the system.
Lubrication system
Engine oil change
Steps for changing engine oil and oil filter, including warm engine procedure and oil specifications.
Oil pump
Description of oil pump components, linkage, and procedures for dismantling, reassembly, and inspection.
Fuel system
Air cleaner and temperature regulator
Procedures for removing and refitting the air cleaner and temperature regulator assembly.
Fuel tank
Steps for removing, refitting, cleaning, and inspecting the fuel tank for leaks.
Fuel pump
Procedures for fuel pump inspection, testing, dismantling, and reassembly, with warnings.
Carburettor
Carburettor - removal and refitting
Procedures for removing and refitting the carburettor, including linkage adjustment and heat screen checks.
Carburettor - adjustment and checks
Steps for setting fuel level, adjusting choke control, and checking carburettor linkage for smooth operation.
Main metering system
Explanation of the main metering system's fuel flow, jet usage, and throttle valve operation.
Choke control unit
Description of the choke control unit, its operation, and adjustment procedures for choke opening.
Chapter 3. Power train
Clutch
Design of the clutch assembly, including release fork types and main components.
Fault diagnosis
Diagnosis and remedies for common clutch system faults like release issues, engagement problems, judder, and noise.
Bleeding the clutch hydraulic system
Procedure for bleeding the clutch hydraulic system to expel air and ensure proper operation.
Clutch assembly - removal and refitting
Steps for removing and refitting the clutch assembly, including bearing inspection and spline cleaning.
Clutch inspection
Procedures for inspecting clutch components like the cover, disc, pressure plate, and friction linings.
Clutch master cylinder - bench-check
Bench-checking procedures for the clutch master cylinder's leak-proofness and component integrity.
Gearbox
Fault diagnosis
Diagnosis and remedies for common gearbox issues such as noise, gear engagement difficulties, jumping out of gear, and oil leaks.
Removal and refitting
Detailed steps for removing and refitting the gearbox, including disconnecting shafts, levers, and housing covers.
Transfer box
Fault diagnosis
Diagnosis and remedies for transfer box issues like vibration, noise during cornering, and hard gear switching.
Transfer box / car body floor vibration trouble-shooting
Step-by-step diagnosis and troubleshooting guide for vibrations felt in the car body floor near the front seats.
Transfer box - removal, refitting and centering
Procedures for removing, refitting, and centering the transfer box, including shim matching and alignment.
Drive line
Noise and vibration of propeller shafts
Diagnosis and remedies for noise and vibration issues related to propeller shafts, including U-joints and spline joints.
Dismantling
Step-by-step instructions for dismantling rear and front propeller shafts, including U-joint bearing removal.
Inspection
Procedures for inspecting propeller shafts, covering eccentricity checks, spline backlash, and U-joint wear.
Rear axle
Fault diagnosis
Diagnosis and remedies for common rear axle noises, oil leaks, and knocking issues related to bearings and gears.
Rear axle - removal and refitting
Procedures for removing and refitting the rear axle beam, including brake system adjustments.
Rear axle beam - inspection
Detailed inspection procedures for the rear axle beam, checking for deformation and alignment using gauges.
Straightening the rear axle beam
Step-by-step guide for straightening a deformed rear axle beam using a hydraulic press and measuring tools.
Axle shafts
Procedures for removing, refitting, inspecting, and reassembling axle shafts, including stop ring removal and bearing checks.
Reduction gear
Diagnosis of noises from the reduction gear and procedures for its removal, refitting, and dismantling.
Front axle
Fault diagnosis
Diagnosis and remedies for front axle issues like noise, knocking, and oil leaks related to differential bearings and gears.
Removal and refitting
Procedures for removing and refitting the front axle, including suspension components and driveshafts.
Dismantle
Steps for dismantling the front axle, focusing on the reduction gear and inspection of its components.
Reassembly
Guidelines for reassembling the front axle reduction gear, emphasizing adjustments and alignment.
Chapter 4. Wheel suspensions
Noise and knock in suspension at vehicle movement
Diagnosis and remedies for various suspension noises and knocks, related to shock absorbers, balljoints, and bushes.
Wheel alignment angles can not be adjusted
Troubleshooting steps when wheel alignment angles cannot be adjusted, indicating potential component issues.
Vehicle wandering
Diagnosis and remedies for vehicle wandering, related to tyre pressure, alignment, and suspension components.
Shimmy
Diagnosis and remedies for shimmy (vibrations) in the front suspension, often related to tyre pressure or wheel balance.
Often "stiffness" in suspension
Diagnosis and remedies for stiffness in the suspension system, related to springs, shock absorbers, or arms.
Excessive gap in balljoints
Diagnosis and remedies for excessive play in balljoints, often caused by worn or damaged rubber or components.
Front suspension
Suspension components - inspection
Procedures for inspecting front suspension components like balljoints, silent blocks, arms, and crossmember for damage.
Front wheel alignment angle - checking and adjustment
Detailed instructions for checking and adjusting front wheel alignment angles using test benches and specific parameters.
Front wheel camber
Procedure for adjusting the front wheel camber angle by changing the quantity of adjusting washers.
Front wheel hub bearing gap - check and adjustment
Method for checking and adjusting the axial gap in the front wheel hub bearings using a tool and indicator.
Front suspension - removal and refitting
Steps for removing and refitting front suspension components, including wheels, brake calipers, and suspension arms.
Suspension units - dismantle and reassembly
Procedures for dismantling and reassembling suspension units, focusing on balljoints and hub components.
Replacement of silent blocks
Steps for replacing silent blocks in the upper and lower control arms using specialized tools and procedures.
Rear suspension
Suspension removal and refitting
Procedures for removing and refitting the rear suspension, including disconnecting brake lines, handbrake cables, and shock absorbers.
Shock-absorbers
Design description of shock-absorbers and procedures for their bench testing and inspection.
Shock-absorbers bench-test
Detailed steps for performing a bench test on shock-absorbers to check efficiency and operating characteristics.
Shock-absorber - dismantle and reassembly
Procedures for dismantling and reassembling shock-absorber components, including inspection of parts and springs.
Chapter 5. Steering
Excessive free play in the steering wheel
Diagnosis and remedies for excessive free play in the steering wheel, related to loose bolts or worn components.
Stiff steering wheel
Diagnosis and remedies for a stiff steering wheel, caused by component deformation, alignment issues, or lack of lubrication.
Noise (rattle) in the steering mechanism
Diagnosis and remedies for noises or rattles in the steering mechanism, often due to worn bearings or loose connections.
Shimmy
Diagnosis and remedies for shimmy (vibrations) in the steering, related to tyre pressure, alignment, or wheel balance.
Vehicle wandering
Diagnosis and remedies for vehicle wandering, related to tyre pressure, alignment, and suspension components.
Vehicle unstable
Diagnosis and remedies for vehicle instability, often linked to wheel alignment or worn suspension parts.
Oil leak from the steering box
Diagnosis and remedies for oil leaks from the steering box, related to worn seals or loose bolts.
Steering - inspection, check and adjustment
General inspection
General inspection procedures for the steering system, checking for malfunctions like rattle or excessive play.
Inspection of the tie-rod balljoint
Specific inspection procedures for tie-rod balljoints, checking for axial movement and free play.
Checking and adjusting the clearance in the steering mechanism worm bearings
Procedure for checking and adjusting the clearance in the steering mechanism's worm bearings.
Check and adjustment of the roller-to-worm mesh
Procedure for checking and adjusting the clearance in the roller-to-worm mesh of the steering mechanism.
Steering mechanism
Removal and refitting procedures for the steering mechanism, including steering box and column components.
Tie-rods and balljoints
Procedures for removing, refitting, and adjusting tie-rods and balljoints, including checking clearances.
Idler arm bracket
Procedures for removing, dismantling, inspecting, and refitting the idler arm bracket, including bush replacement.
Chapter 6. Braking system
Insufficient efficiency of braking
Diagnosis and remedies for insufficient braking efficiency, caused by leaks, air in the system, or damaged components.
Spontaneous braking at working engine
Diagnosis and remedies for spontaneous braking, often related to servo unit issues or air leaks.
Incomplete brake release on all wheels
Diagnosis and remedies for incomplete brake release, related to stop-signal switch, servo unit, or master cylinder issues.
Snubbing of one wheel at released brake pedal
Diagnosis and remedies for snubbing of a wheel when the brake pedal is released, often due to return springs or pistons.
Vehicle wandering or skidding at braking
Diagnosis and remedies for vehicle wandering or skidding during braking, related to leaks, tyre pressure, or alignment.
Excessive pedal effort at braking
Diagnosis and remedies for excessive pedal effort required for braking, often due to air filters or servo unit issues.
Scratch or squeal of brakes
Diagnosis and remedies for brake noises like scratching or squealing, related to drum ovality or worn linings.
Inspection and adjustment
General inspection of pipelines and connections, and adjustment procedures for the braking system.
Brake light inoperative
Diagnosis and remedies for a non-functional brake light, related to the brake light switch.
Front brakes
Components inspection
Procedures for inspecting front brake components like cylinders, pistons, and discs for wear or damage.
Brake disc runout check
Method for checking the axial runout of the brake disc without removing it from the vehicle.
Replacement of brake pads
Procedure for replacing brake pads when the friction lining thickness has decreased to the minimum limit.
Rear brakes
Wheel cylinders - dismantle and reassembly
Procedures for dismantling and reassembling rear wheel cylinders, including piston and adjuster checks.
Component inspection
Inspection of wheel cylinder components, pistons, springs, and shoes for wear or damage.
Shoes
Inspection of brake shoes for damages or deformations, and checking the tension of return springs.
Handbrake
Removal and refitting
Procedures for removing and refitting the handbrake lever and cable, including adjustment.
Check and repair
Inspection and repair of handbrake components, including cable, quadrant teeth, and handle lock.
Chapter 7. Electrical system
Wiring and fuses
Explanation of the vehicle's single-wire negative earth electrical system, including fuse locations and circuit protection.
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Horn
Information on the horn location, wiring, and adjustment procedures for sound output.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Indicators flasher relay
Description and function of the indicators flasher relay, including replacement procedures.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Rear window wipe/wash and heating, cigarette lighter
Description of rear window wiper/wash, heating systems, and cigarette lighter operation.
Heater blower motor
Description and specifications for the heater blower motor, including its wiring and repair.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Chapter 8. Bodywork
Bodywork - repair
General guidelines for bodywork repair, focusing on geometry inspection and panel ding/dent techniques.
Paintwork
Guidelines on polishing, paint preservation, and respraying with acrylic paints.
Deformed surfaces - repair
Procedures for repairing deformed body panels using stretching, ding, denting, and heating methods.
Front wing - removal and refitting
Steps for removing and refitting the front wing, including minor damage repair and alignment.
Roof - removal
Procedure for removing the roof panel, including detaching associated components and preparing for welding.
Door
Front door - removal and refitting
Steps for removing and refitting the front door, including hinge alignment and check strap disconnection.
Front door - dismantling and reassembly
Procedures for dismantling and reassembling the front door, including window lifter and lock mechanisms.
Front door lock - adjustment
Procedure for adjusting the front door lock mechanism and striker housing for proper operation.
Bonnet, bumpers
Bonnet - removal, refitting and adjustment
Steps for removing, refitting, and adjusting the bonnet, including lock mechanism checks.
Bumpers - removal and refitting
Procedures for removing and refitting the front and rear bumpers.
Bodywork glazing and windscreen washers
Windscreen - renewal
Procedure for replacing a damaged windscreen, including seal preparation and fitting.
Side and rear window glasses - replacement
Procedures for replacing side and rear window glasses, similar to the windscreen replacement.
Washer system
Description of the washer system, including pump removal/refitting and dismantling/reassembly.
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment
VAZ-21214 vehicle
Features of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection system.
Engine repair - description
Overview of engine repair procedures, focusing on fuel injection system, removal, refitting, and dismantling.
Engine - removal and refitting
Steps for removing and refitting the engine, including depressurizing the fuel system and disconnecting components.
Engine - dismantling and reassembly
Procedures for dismantling and reassembling the engine, noting differences for the central injection unit.
Central Injection Unit
Removal, refitting, dismantling, reassembly, examination, and repair of the central injection unit.
Fuel pressure regulator
Inspection and replacement procedures for the fuel pressure regulator, including valve seat examination.
Fuel supply housing of central injection unit
Procedure for reassembling the fuel supply housing and throttle plate, emphasizing gasket replacement.
Throttle position sensor
Procedure for fitting the Throttle Position Sensor, including alignment and tightening steps.
Idle air control valve
Procedures for replacing the Idle Air Control Valve, including checks for valve protrusion and distance.
Throttle housing
Reassembly procedure for the throttle housing, emphasizing gasket renewal and alignment.
Fuel supply pressure - checking
Procedure for checking fuel supply pressure, including leak checks and pump operation tests.
Electric fuel pump
Removal and refitting of the electric fuel pump; it is not repairable and must be replaced if faulty.
Evaporative emission control system
Procedures for examining and flushing the evaporative emission control system, checking hoses and canisters.
Electrical equipment
Description of the EMS wiring harness, fuse locations, and protective fuses for the injection system.
VAZ-21215-10 vehicle
Engine 21214-10
Description of the 1.7-L, four-cylinder, SOHC engine with Sequential Fuel Injection System.
Power unit - removal and refitting
Steps for removing and refitting the power unit, including fuel system depressurization and battery disconnection.
Valve mechanism - design description
Design description of the valve actuation mechanism, including hydraulic lifters and their function.
Cooling system
Checking coolant level and density
Procedures for checking coolant level and density, including warnings about temperature effects and specific gravity.
Coolant change
Procedure for changing the coolant, including draining, flushing, refilling, and air removal.
Cambelt - removal and refitting
Procedures for removing and refitting the cambelt, including pulley alignment and tensioner adjustment.
Fuel system
Filter element - renewal
Procedure for renewing the air filter element, including cover removal and filter replacement.
Crankcase ventilation system
Description of the crankcase ventilation system, covering flushing procedures and component removal.
Electrical system
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Chapter 8. Bodywork
Bodywork - repair
General guidelines for bodywork repair, focusing on geometry inspection and panel ding/dent techniques.
Paintwork
Guidelines on polishing, paint preservation, and respraying with acrylic paints.
Deformed surfaces - repair
Procedures for repairing deformed body panels using stretching, ding, denting, and heating methods.
Front wing - removal and refitting
Steps for removing and refitting the front wing, including minor damage repair and alignment.
Roof - removal
Procedure for removing the roof panel, including detaching associated components and preparing for welding.
Door
Front door - removal and refitting
Steps for removing and refitting the front door, including hinge alignment and check strap disconnection.
Front door - dismantling and reassembly
Procedures for dismantling and reassembling the front door, including window lifter and lock mechanisms.
Front door lock - adjustment
Procedure for adjusting the front door lock mechanism and striker housing for proper operation.
Bonnet, bumpers
Bonnet - removal, refitting and adjustment
Steps for removing, refitting, and adjusting the bonnet, including lock mechanism checks.
Bumpers - removal and refitting
Procedures for removing and refitting the front and rear bumpers.
Bodywork glazing and windscreen washers
Windscreen - renewal
Procedure for replacing a damaged windscreen, including seal preparation and fitting.
Side and rear window glasses - replacement
Procedures for replacing side and rear window glasses, similar to the windscreen replacement.
Washer system
Description of the washer system, including pump removal/refitting and dismantling/reassembly.
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment
VAZ-21214 vehicle
Features of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection system.
Engine repair - description
Overview of engine repair procedures, focusing on fuel injection system, removal, refitting, and dismantling.
Engine - removal and refitting
Steps for removing and refitting the engine, including depressurizing the fuel system and disconnecting components.
Engine - dismantling and reassembly
Procedures for dismantling and reassembling the engine, noting differences for the central injection unit.
Central Injection Unit
Removal, refitting, dismantling, reassembly, examination, and repair of the central injection unit.
Fuel pressure regulator
Inspection and replacement procedures for the fuel pressure regulator, including valve seat examination.
Fuel supply housing of central injection unit
Procedure for reassembling the fuel supply housing and throttle plate, emphasizing gasket replacement.
Throttle position sensor
Procedure for fitting the Throttle Position Sensor, including alignment and tightening steps.
Idle air control valve
Procedures for replacing the Idle Air Control Valve, including checks for valve protrusion and distance.
Throttle housing
Reassembly procedure for the throttle housing, emphasizing gasket renewal and alignment.
Fuel supply pressure - checking
Procedure for checking fuel supply pressure, including leak checks and pump operation tests.
Electric fuel pump
Removal and refitting of the electric fuel pump; it is not repairable and must be replaced if faulty.
Evaporative emission control system
Procedures for examining and flushing the evaporative emission control system, checking hoses and canisters.
Electrical equipment
Description of the EMS wiring harness, fuse locations, and protective fuses for the injection system.
VAZ-21215-10 vehicle
Engine 21214-10
Description of the 1.7-L, four-cylinder, SOHC engine with Sequential Fuel Injection System.
Power unit - removal and refitting
Steps for removing and refitting the power unit, including fuel system depressurization and battery disconnection.
Valve mechanism - design description
Design description of the valve actuation mechanism, including hydraulic lifters and their function.
Cooling system
Checking coolant level and density
Procedures for checking coolant level and density, including warnings about temperature effects and specific gravity.
Coolant change
Procedure for changing the coolant, including draining, flushing, refilling, and air removal.
Cambelt - removal and refitting
Procedures for removing and refitting the cambelt, including pulley alignment and tensioner adjustment.
Fuel system
Filter element - renewal
Procedure for renewing the air filter element, including cover removal and filter replacement.
Crankcase ventilation system
Description of the crankcase ventilation system, covering flushing procedures and component removal.
Electrical system
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Horn
Information on the horn location, wiring, and adjustment procedures for sound output.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Indicators flasher relay
Description and function of the indicators flasher relay, including replacement procedures.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Rear window wipe/wash and heating, cigarette lighter
Description of rear window wiper/wash, heating systems, and cigarette lighter operation.
Heater blower motor
Description and specifications for the heater blower motor, including its wiring and repair.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Chapter 8. Bodywork
Bodywork - repair
General guidelines for bodywork repair, focusing on geometry inspection and panel ding/dent techniques.
Paintwork
Guidelines on polishing, paint preservation, and respraying with acrylic paints.
Deformed surfaces - repair
Procedures for repairing deformed body panels using stretching, ding, denting, and heating methods.
Front wing - removal and refitting
Steps for removing and refitting the front wing, including minor damage repair and alignment.
Roof - removal
Procedure for removing the roof panel, including detaching associated components and preparing for welding.
Door
Front door - removal and refitting
Steps for removing and refitting the front door, including hinge alignment and check strap disconnection.
Front door - dismantling and reassembly
Procedures for dismantling and reassembling the front door, including window lifter and lock mechanisms.
Front door lock - adjustment
Procedure for adjusting the front door lock mechanism and striker housing for proper operation.
Bonnet, bumpers
Bonnet - removal, refitting and adjustment
Steps for removing, refitting, and adjusting the bonnet, including lock mechanism checks.
Bumpers - removal and refitting
Procedures for removing and refitting the front and rear bumpers.
Bodywork glazing and windscreen washers
Windscreen - renewal
Procedure for replacing a damaged windscreen, including seal preparation and fitting.
Side and rear window glasses - replacement
Procedures for replacing side and rear window glasses, similar to the windscreen replacement.
Washer system
Description of the washer system, including pump removal/refitting and dismantling/reassembly.
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment
VAZ-21214 vehicle
Features of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection system.
Engine repair - description
Overview of engine repair procedures, focusing on fuel injection system, removal, refitting, and dismantling.
Engine - removal and refitting
Steps for removing and refitting the engine, including depressurizing the fuel system and disconnecting components.
Engine - dismantling and reassembly
Procedures for dismantling and reassembling the engine, noting differences for the central injection unit.
Central Injection Unit
Removal, refitting, dismantling, reassembly, examination, and repair of the central injection unit.
Fuel pressure regulator
Inspection and replacement procedures for the fuel pressure regulator, including valve seat examination.
Fuel supply housing of central injection unit
Procedure for reassembling the fuel supply housing and throttle plate, emphasizing gasket replacement.
Throttle position sensor
Procedure for fitting the Throttle Position Sensor, including alignment and tightening steps.
Idle air control valve
Procedures for replacing the Idle Air Control Valve, including checks for valve protrusion and distance.
Throttle housing
Reassembly procedure for the throttle housing, emphasizing gasket renewal and alignment.
Fuel supply pressure - checking
Procedure for checking fuel supply pressure, including leak checks and pump operation tests.
Electric fuel pump
Removal and refitting of the electric fuel pump; it is not repairable and must be replaced if faulty.
Evaporative emission control system
Procedures for examining and flushing the evaporative emission control system, checking hoses and canisters.
Electrical equipment
Description of the EMS wiring harness, fuse locations, and protective fuses for the injection system.
VAZ-21215-10 vehicle
Engine 21214-10
Description of the 1.7-L, four-cylinder, SOHC engine with Sequential Fuel Injection System.
Power unit - removal and refitting
Steps for removing and refitting the power unit, including fuel system depressurization and battery disconnection.
Valve mechanism - design description
Design description of the valve actuation mechanism, including hydraulic lifters and their function.
Cooling system
Checking coolant level and density
Procedures for checking coolant level and density, including warnings about temperature effects and specific gravity.
Coolant change
Procedure for changing the coolant, including draining, flushing, refilling, and air removal.
Cambelt - removal and refitting
Procedures for removing and refitting the cambelt, including pulley alignment and tensioner adjustment.
Fuel system
Filter element - renewal
Procedure for renewing the air filter element, including cover removal and filter replacement.
Crankcase ventilation system
Description of the crankcase ventilation system, covering flushing procedures and component removal.
Electrical system
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Horn
Information on the horn location, wiring, and adjustment procedures for sound output.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Indicators flasher relay
Description and function of the indicators flasher relay, including replacement procedures.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Rear window wipe/wash and heating, cigarette lighter
Description of rear window wiper/wash, heating systems, and cigarette lighter operation.
Heater blower motor
Description and specifications for the heater blower motor, including its wiring and repair.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Chapter 8. Bodywork
Bodywork - repair
General guidelines for bodywork repair, focusing on geometry inspection and panel ding/dent techniques.
Paintwork
Guidelines on polishing, paint preservation, and respraying with acrylic paints.
Deformed surfaces - repair
Procedures for repairing deformed body panels using stretching, ding, denting, and heating methods.
Front wing - removal and refitting
Steps for removing and refitting the front wing, including minor damage repair and alignment.
Roof - removal
Procedure for removing the roof panel, including detaching associated components and preparing for welding.
Door
Front door - removal and refitting
Steps for removing and refitting the front door, including hinge alignment and check strap disconnection.
Front door - dismantling and reassembly
Procedures for dismantling and reassembling the front door, including window lifter and lock mechanisms.
Front door lock - adjustment
Procedure for adjusting the front door lock mechanism and striker housing for proper operation.
Bonnet, bumpers
Bonnet - removal, refitting and adjustment
Steps for removing, refitting, and adjusting the bonnet, including lock mechanism checks.
Bumpers - removal and refitting
Procedures for removing and refitting the front and rear bumpers.
Bodywork glazing and windscreen washers
Windscreen - renewal
Procedure for replacing a damaged windscreen, including seal preparation and fitting.
Side and rear window glasses - replacement
Procedures for replacing side and rear window glasses, similar to the windscreen replacement.
Washer system
Description of the washer system, including pump removal/refitting and dismantling/reassembly.
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment
VAZ-21214 vehicle
Features of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection system.
Engine repair - description
Overview of engine repair procedures, focusing on fuel injection system, removal, refitting, and dismantling.
Engine - removal and refitting
Steps for removing and refitting the engine, including depressurizing the fuel system and disconnecting components.
Engine - dismantling and reassembly
Procedures for dismantling and reassembling the engine, noting differences for the central injection unit.
Central Injection Unit
Removal, refitting, dismantling, reassembly, examination, and repair of the central injection unit.
Fuel pressure regulator
Inspection and replacement procedures for the fuel pressure regulator, including valve seat examination.
Fuel supply housing of central injection unit
Procedure for reassembling the fuel supply housing and throttle plate, emphasizing gasket replacement.
Throttle position sensor
Procedure for fitting the Throttle Position Sensor, including alignment and tightening steps.
Idle air control valve
Procedures for replacing the Idle Air Control Valve, including checks for valve protrusion and distance.
Throttle housing
Reassembly procedure for the throttle housing, emphasizing gasket renewal and alignment.
Fuel supply pressure - checking
Procedure for checking fuel supply pressure, including leak checks and pump operation tests.
Electric fuel pump
Removal and refitting of the electric fuel pump; it is not repairable and must be replaced if faulty.
Evaporative emission control system
Procedures for examining and flushing the evaporative emission control system, checking hoses and canisters.
Electrical equipment
Description of the EMS wiring harness, fuse locations, and protective fuses for the injection system.
VAZ-21215-10 vehicle
Engine 21214-10
Description of the 1.7-L, four-cylinder, SOHC engine with Sequential Fuel Injection System.
Power unit - removal and refitting
Steps for removing and refitting the power unit, including fuel system depressurization and battery disconnection.
Valve mechanism - design description
Design description of the valve actuation mechanism, including hydraulic lifters and their function.
Cooling system
Checking coolant level and density
Procedures for checking coolant level and density, including warnings about temperature effects and specific gravity.
Coolant change
Procedure for changing the coolant, including draining, flushing, refilling, and air removal.
Cambelt - removal and refitting
Procedures for removing and refitting the cambelt, including pulley alignment and tensioner adjustment.
Fuel system
Filter element - renewal
Procedure for renewing the air filter element, including cover removal and filter replacement.
Crankcase ventilation system
Description of the crankcase ventilation system, covering flushing procedures and component removal.
Electrical system
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Horn
Information on the horn location, wiring, and adjustment procedures for sound output.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Indicators flasher relay
Description and function of the indicators flasher relay, including replacement procedures.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Rear window wipe/wash and heating, cigarette lighter
Description of rear window wiper/wash, heating systems, and cigarette lighter operation.
Heater blower motor
Description and specifications for the heater blower motor, including its wiring and repair.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Chapter 8. Bodywork
Bodywork - repair
General guidelines for bodywork repair, focusing on geometry inspection and panel ding/dent techniques.
Paintwork
Guidelines on polishing, paint preservation, and respraying with acrylic paints.
Deformed surfaces - repair
Procedures for repairing deformed body panels using stretching, ding, denting, and heating methods.
Front wing - removal and refitting
Steps for removing and refitting the front wing, including minor damage repair and alignment.
Roof - removal
Procedure for removing the roof panel, including detaching associated components and preparing for welding.
Door
Front door - removal and refitting
Steps for removing and refitting the front door, including hinge alignment and check strap disconnection.
Front door - dismantling and reassembly
Procedures for dismantling and reassembling the front door, including window lifter and lock mechanisms.
Front door lock - adjustment
Procedure for adjusting the front door lock mechanism and striker housing for proper operation.
Bonnet, bumpers
Bonnet - removal, refitting and adjustment
Steps for removing, refitting, and adjusting the bonnet, including lock mechanism checks.
Bumpers - removal and refitting
Procedures for removing and refitting the front and rear bumpers.
Bodywork glazing and windscreen washers
Windscreen - renewal
Procedure for replacing a damaged windscreen, including seal preparation and fitting.
Side and rear window glasses - replacement
Procedures for replacing side and rear window glasses, similar to the windscreen replacement.
Washer system
Description of the washer system, including pump removal/refitting and dismantling/reassembly.
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment
VAZ-21214 vehicle
Features of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection system.
Engine repair - description
Overview of engine repair procedures, focusing on fuel injection system, removal, refitting, and dismantling.
Engine - removal and refitting
Steps for removing and refitting the engine, including depressurizing the fuel system and disconnecting components.
Engine - dismantling and reassembly
Procedures for dismantling and reassembling the engine, noting differences for the central injection unit.
Central Injection Unit
Removal, refitting, dismantling, reassembly, examination, and repair of the central injection unit.
Fuel pressure regulator
Inspection and replacement procedures for the fuel pressure regulator, including valve seat examination.
Fuel supply housing of central injection unit
Procedure for reassembling the fuel supply housing and throttle plate, emphasizing gasket replacement.
Throttle position sensor
Procedure for fitting the Throttle Position Sensor, including alignment and tightening steps.
Idle air control valve
Procedures for replacing the Idle Air Control Valve, including checks for valve protrusion and distance.
Throttle housing
Reassembly procedure for the throttle housing, emphasizing gasket renewal and alignment.
Fuel supply pressure - checking
Procedure for checking fuel supply pressure, including leak checks and pump operation tests.
Electric fuel pump
Removal and refitting of the electric fuel pump; it is not repairable and must be replaced if faulty.
Evaporative emission control system
Procedures for examining and flushing the evaporative emission control system, checking hoses and canisters.
Electrical equipment
Description of the EMS wiring harness, fuse locations, and protective fuses for the injection system.
VAZ-21215-10 vehicle
Engine 21214-10
Description of the 1.7-L, four-cylinder, SOHC engine with Sequential Fuel Injection System.
Power unit - removal and refitting
Steps for removing and refitting the power unit, including fuel system depressurization and battery disconnection.
Valve mechanism - design description
Design description of the valve actuation mechanism, including hydraulic lifters and their function.
Cooling system
Checking coolant level and density
Procedures for checking coolant level and density, including warnings about temperature effects and specific gravity.
Coolant change
Procedure for changing the coolant, including draining, flushing, refilling, and air removal.
Cambelt - removal and refitting
Procedures for removing and refitting the cambelt, including pulley alignment and tensioner adjustment.
Fuel system
Filter element - renewal
Procedure for renewing the air filter element, including cover removal and filter replacement.
Crankcase ventilation system
Description of the crankcase ventilation system, covering flushing procedures and component removal.
Electrical system
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Horn
Information on the horn location, wiring, and adjustment procedures for sound output.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Indicators flasher relay
Description and function of the indicators flasher relay, including replacement procedures.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Rear window wipe/wash and heating, cigarette lighter
Description of rear window wiper/wash, heating systems, and cigarette lighter operation.
Heater blower motor
Description and specifications for the heater blower motor, including its wiring and repair.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Chapter 8. Bodywork
Bodywork - repair
General guidelines for bodywork repair, focusing on geometry inspection and panel ding/dent techniques.
Paintwork
Guidelines on polishing, paint preservation, and respraying with acrylic paints.
Deformed surfaces - repair
Procedures for repairing deformed body panels using stretching, ding, denting, and heating methods.
Front wing - removal and refitting
Steps for removing and refitting the front wing, including minor damage repair and alignment.
Roof - removal
Procedure for removing the roof panel, including detaching associated components and preparing for welding.
Door
Front door - removal and refitting
Steps for removing and refitting the front door, including hinge alignment and check strap disconnection.
Front door - dismantling and reassembly
Procedures for dismantling and reassembling the front door, including window lifter and lock mechanisms.
Front door lock - adjustment
Procedure for adjusting the front door lock mechanism and striker housing for proper operation.
Bonnet, bumpers
Bonnet - removal, refitting and adjustment
Steps for removing, refitting, and adjusting the bonnet, including lock mechanism checks.
Bumpers - removal and refitting
Procedures for removing and refitting the front and rear bumpers.
Bodywork glazing and windscreen washers
Windscreen - renewal
Procedure for replacing a damaged windscreen, including seal preparation and fitting.
Side and rear window glasses - replacement
Procedures for replacing side and rear window glasses, similar to the windscreen replacement.
Washer system
Description of the washer system, including pump removal/refitting and dismantling/reassembly.
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment
VAZ-21214 vehicle
Features of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection system.
Engine repair - description
Overview of engine repair procedures, focusing on fuel injection system, removal, refitting, and dismantling.
Engine - removal and refitting
Steps for removing and refitting the engine, including depressurizing the fuel system and disconnecting components.
Engine - dismantling and reassembly
Procedures for dismantling and reassembling the engine, noting differences for the central injection unit.
Central Injection Unit
Removal, refitting, dismantling, reassembly, examination, and repair of the central injection unit.
Fuel pressure regulator
Inspection and replacement procedures for the fuel pressure regulator, including valve seat examination.
Fuel supply housing of central injection unit
Procedure for reassembling the fuel supply housing and throttle plate, emphasizing gasket replacement.
Throttle position sensor
Procedure for fitting the Throttle Position Sensor, including alignment and tightening steps.
Idle air control valve
Procedures for replacing the Idle Air Control Valve, including checks for valve protrusion and distance.
Throttle housing
Reassembly procedure for the throttle housing, emphasizing gasket renewal and alignment.
Fuel supply pressure - checking
Procedure for checking fuel supply pressure, including leak checks and pump operation tests.
Electric fuel pump
Removal and refitting of the electric fuel pump; it is not repairable and must be replaced if faulty.
Evaporative emission control system
Procedures for examining and flushing the evaporative emission control system, checking hoses and canisters.
Electrical equipment
Description of the EMS wiring harness, fuse locations, and protective fuses for the injection system.
VAZ-21215-10 vehicle
Engine 21214-10
Description of the 1.7-L, four-cylinder, SOHC engine with Sequential Fuel Injection System.
Power unit - removal and refitting
Steps for removing and refitting the power unit, including fuel system depressurization and battery disconnection.
Valve mechanism - design description
Design description of the valve actuation mechanism, including hydraulic lifters and their function.
Cooling system
Checking coolant level and density
Procedures for checking coolant level and density, including warnings about temperature effects and specific gravity.
Coolant change
Procedure for changing the coolant, including draining, flushing, refilling, and air removal.
Cambelt - removal and refitting
Procedures for removing and refitting the cambelt, including pulley alignment and tensioner adjustment.
Fuel system
Filter element - renewal
Procedure for renewing the air filter element, including cover removal and filter replacement.
Crankcase ventilation system
Description of the crankcase ventilation system, covering flushing procedures and component removal.
Electrical system
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Horn
Information on the horn location, wiring, and adjustment procedures for sound output.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Indicators flasher relay
Description and function of the indicators flasher relay, including replacement procedures.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Rear window wipe/wash and heating, cigarette lighter
Description of rear window wiper/wash, heating systems, and cigarette lighter operation.
Heater blower motor
Description and specifications for the heater blower motor, including its wiring and repair.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Chapter 8. Bodywork
Bodywork - repair
General guidelines for bodywork repair, focusing on geometry inspection and panel ding/dent techniques.
Paintwork
Guidelines on polishing, paint preservation, and respraying with acrylic paints.
Deformed surfaces - repair
Procedures for repairing deformed body panels using stretching, ding, denting, and heating methods.
Front wing - removal and refitting
Steps for removing and refitting the front wing, including minor damage repair and alignment.
Roof - removal
Procedure for removing the roof panel, including detaching associated components and preparing for welding.
Door
Front door - removal and refitting
Steps for removing and refitting the front door, including hinge alignment and check strap disconnection.
Front door - dismantling and reassembly
Procedures for dismantling and reassembling the front door, including window lifter and lock mechanisms.
Front door lock - adjustment
Procedure for adjusting the front door lock mechanism and striker housing for proper operation.
Bonnet, bumpers
Bonnet - removal, refitting and adjustment
Steps for removing, refitting, and adjusting the bonnet, including lock mechanism checks.
Bumpers - removal and refitting
Procedures for removing and refitting the front and rear bumpers.
Bodywork glazing and windscreen washers
Windscreen - renewal
Procedure for replacing a damaged windscreen, including seal preparation and fitting.
Side and rear window glasses - replacement
Procedures for replacing side and rear window glasses, similar to the windscreen replacement.
Washer system
Description of the washer system, including pump removal/refitting and dismantling/reassembly.
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment
VAZ-21214 vehicle
Features of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection system.
Engine repair - description
Overview of engine repair procedures, focusing on fuel injection system, removal, refitting, and dismantling.
Engine - removal and refitting
Steps for removing and refitting the engine, including depressurizing the fuel system and disconnecting components.
Engine - dismantling and reassembly
Procedures for dismantling and reassembling the engine, noting differences for the central injection unit.
Central Injection Unit
Removal, refitting, dismantling, reassembly, examination, and repair of the central injection unit.
Fuel pressure regulator
Inspection and replacement procedures for the fuel pressure regulator, including valve seat examination.
Fuel supply housing of central injection unit
Procedure for reassembling the fuel supply housing and throttle plate, emphasizing gasket replacement.
Throttle position sensor
Procedure for fitting the Throttle Position Sensor, including alignment and tightening steps.
Idle air control valve
Procedures for replacing the Idle Air Control Valve, including checks for valve protrusion and distance.
Throttle housing
Reassembly procedure for the throttle housing, emphasizing gasket renewal and alignment.
Fuel supply pressure - checking
Procedure for checking fuel supply pressure, including leak checks and pump operation tests.
Electric fuel pump
Removal and refitting of the electric fuel pump; it is not repairable and must be replaced if faulty.
Evaporative emission control system
Procedures for examining and flushing the evaporative emission control system, checking hoses and canisters.
Electrical equipment
Description of the EMS wiring harness, fuse locations, and protective fuses for the injection system.
VAZ-21215-10 vehicle
Engine 21214-10
Description of the 1.7-L, four-cylinder, SOHC engine with Sequential Fuel Injection System.
Power unit - removal and refitting
Steps for removing and refitting the power unit, including fuel system depressurization and battery disconnection.
Valve mechanism - design description
Design description of the valve actuation mechanism, including hydraulic lifters and their function.
Cooling system
Checking coolant level and density
Procedures for checking coolant level and density, including warnings about temperature effects and specific gravity.
Coolant change
Procedure for changing the coolant, including draining, flushing, refilling, and air removal.
Cambelt - removal and refitting
Procedures for removing and refitting the cambelt, including pulley alignment and tensioner adjustment.
Fuel system
Filter element - renewal
Procedure for renewing the air filter element, including cover removal and filter replacement.
Crankcase ventilation system
Description of the crankcase ventilation system, covering flushing procedures and component removal.
Electrical system
Alternator
Description of the alternator, its specifications, general description, and wiring diagram.
Starter motor
Description of the starter motor, its specifications, wiring diagram, and fault diagnosis.
Ignition system
Description of the ignition system, including distributor, coil, spark plugs, and ignition switch.
Horn
Information on the horn location, wiring, and adjustment procedures for sound output.
Headlight - adjustment
Procedures for adjusting headlight beams for proper illumination and avoiding glare.
Indicators flasher relay
Description and function of the indicators flasher relay, including replacement procedures.
Windscreen wiper/washer
Description of the windscreen wiper/washer system, including motor, relay, and wiring.
Rear window wipe/wash and heating, cigarette lighter
Description of rear window wiper/wash, heating systems, and cigarette lighter operation.
Heater blower motor
Description and specifications for the heater blower motor, including its wiring and repair.
Instruments
Description of the instrument cluster components, including gauges, warning lights, and their wiring diagrams.
Carburettor solenoid - control
Testing the electronic control unit for the fuel cutoff solenoid, including wiring checks and voltage measurements.
Steering with BREED «SRS-40» driver’s airbag in the steering wheel
Design description
Design description of the SRS-40 airbag system, its components, activation criteria, and maintenance.
Removal and refitting
Safety warnings and procedures for removing and refitting the steering wheel with the SRS-40 airbag system.
ATTACHMENTS
TORQUE WRENCH SETTINGS *
Table listing torque wrench settings for various parts and components during engine, clutch, transmission, and other system maintenance.
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