Nikon D80 VBA14001 Repair Manual
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Nikon D80 VBA14001 Repair Manual

Nikon d80 vba14001
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Recycled paper
再生紙を使用しています
Printed in Japan Aug 2006
REPAIR MANUAL
作成承認印
VBA14001
Copyrigh ｃ 2006 by Nikon Corporation.
All Rights Reserved.
無断転載を禁ず !!
VBA14001-R.3694.A
配布許可印
サービス
計画課
Ｍ

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Summary of Contents for Nikon D80 VBA14001

  • Page 1 VBA14001-R.3694.A 作成承認印 配布許可印 サービス 計画課 Ｍ VBA14001 REPAIR MANUAL Copyrigh ｃ 2006 by Nikon Corporation. All Rights Reserved. Recycled paper 無断転載を禁ず !! 再生紙を使用しています Printed in Japan Aug 2006...
  • Page 2 Compression • NEF (RAW): compressed 12-bit • JPEG: JPEG baseline-complaint Autofocus TTL phase detection by Nikon Multi-CAM 1000 autofocus sensor module Detection range –1.0 to +19 EV (ISO 100 at 20 °C/68 °F) AF-area mode Single-area AF, dynamic-area AF, auto-area AF...
  • Page 3 28, 27, or 22s is fully charged; blinks for about 3 s after ash is red at full output Accessory shoe Standard ISO hot-shoe contact with safety lock Nikon Creative Lighting With SB-800, 600, and R200, supports Advanced Wireless Lighting (SB-600 and R200 only System support AWL when used as remote ash), Auto FP High-Speed Sync, Flash Color Infor- mation Communication, modeling Flash, and FV Lock.

  • Page 4: Speci Cations

    Nikon reserves the right to change the speci cations of the hardware and software described in this manual at any time and without prior notice. Nikon will not be held liable for damages that may result from any mistakes that this manual may contain.
  • Page 5 VBA14001-R.3694.A Points to notice for Disassembly / Assembly WARNING 警告 Due to an internal high voltage area, take extra care not to get 内部に高電圧部あり。カバーを外す時は感電に注意すること。 an electric shock when detaching covers. カバーを外した後は、修理指針の指示に従ってメインコンデン After removing covers, b e sure to discharge the main condenser according to the instructions of repair manuals .

  • Page 6: Disassembly

    VBA14001-R.3694.A Disassembly 1. Separation of Front and Rear Bodies Bottom Cover ・ Take out two screws (#692), one screw (#658) and four screws (#657). ・ Remove the bottom cover. #692×2 #658 #657×4 Bottom cover Rear cover ・ Take out two screws (#657) and two screws (#656). ・...
  • Page 7 VBA14001-R.3694.A ・ Remove TFT-PCB connection-FPC from the connector. TFT-PCB connection-FPC SB pop-up ・ Cut the tracing film sheet, etc into the below size of piece. Then insert it into the clearance of the top cover pop-up part as shown right, and pop it up by sliding the sheet in the direction of the arrow.
  • Page 8 VBA14001-R.3694.A 背面カバー分解 #402 #424 #421 #403 #425 #422 #426 #412 #413 #427 #428 #670×3 #401 #416 #430 #405×2 #492 #1037 #404×2 #407 #429 #718 #423 #408 #420 #417 #418 #431 #B431 #432 #419 #668 #433 #772×2 #681×2 #666×3 #B1036 #406 #670×3 - Ｄ...

  • Page 9: Covers

    VBA14001-R.3694.A 警告 WARNING Due to an internal high voltage area, take extra care not to get an 内部に高電圧部あり。カバーを外す時は感電に注意すること。 electric shock when detaching covers. カバーを外した後は、修理指針の指示に従ってメインコンデン After removing the covers, be sure to discharge the main サーの放電を必ず行うこと。 condenser according to the instructions of repar manuals. Covers ・...
  • Page 10 VBA14001-R.3694.A DG shield plate ・ Take out six screws (#683). ・ Remove DG shield plate (#B78). #683×6 #B78 DG-PCB unit ・ Remove the three FPCs, two harnesses, and four solderings. ・ Take out the screw (#683) and remove the DG-PCB unit (#B1031). #683 #B1031 Harness...
  • Page 11 VBA14001-R.3694.A CCD/PCB unit ・ Take out three screws (#680) and remove the CCD/PCB unit (#B1032). Caution: #680×3 Some bodies have already washer(s) attached on the mounting surface of CCD/PCB unit. #B1032 Preview SW/FminGND wire #826 ・ Remove two stickers (#826 and #762). #762 ・...
  • Page 12 VBA14001-R.3694.A Top cover ・ Unsolder six wires that are connected from the top cover. Black Green Orange Gray Blue ・ Take out screws (#656,#629,and #624) and two screws (#686). ・ Remove the adjustable diopter unit (#280, 288, 282, 287, 281). #280 #282 #281...
  • Page 13 VBA14001-R.3694.A Disassembly of Top cover SB upper case 　・ Press the pop-up lever A part of the top cover unit so that the built-in SB pops up. 　・ Take out two screws (#629). Pop-up lever A part 　・ Take out two screws (#629). #629×2 　・...
  • Page 14 VBA14001-R.3694.A Top cover FPC / Wiring ・ Remove the M/D FPC. ・ Unsolder two SB pop-up SW wires. ・ Remove five solders of the accessory shoe contacts. M/D FPC Yellow: SB pop-up SW wire Green: SB pop-up SW wire Accessory shoe contacts×5 ・...
  • Page 15 VBA14001-R.3694.A Flash-up spring ・ Unhook the Flash-up spring (#305). ・ Take out the screw (#650) and remove the flash-up spring (#305). #305 #650 SB lower case unit ・ Pull each wire out of holes. ・ Loosen two hooks of the collar (#308), and remove [#308]. ・...
  • Page 16 VBA14001-R.3694.A M/DFPC unit ・ Take out three screws (#640), and remove the M/DFPC unit (#B2455). ・ Remove the delete-button rubber SW (#399) and the delete button (#398). #398 #399 #B2455 #B2455 #640×3 #640 AF-assist illuminator window / Command dial ・ Unsolder the command dial (#B367 and #B377). ・...
  • Page 17 VBA14001-R.3694.A Top cover FPC unit ・ Take out four screws (#610). ・ Take out the screw (#612). ・ Take out the screw (# 611). ・ Remove the top cover FPC unit ( #B11007). ・ Remove the AE-L rubber SW (#399) and AE-L button (#381). ・...
  • Page 18 VBA14001-R.3694.A Release button / other small parts #460 #335 #454 #461 #338 #383 #350 #384 #351 #345 #722 #346 #387×2 #399 #347 #340 #349 #348 #339 #380 #690×2 - Ｄ  ･...
  • Page 19 VBA14001-R.3694.A Outer LCD window / shoe mold unit / accessory shoe / other small parts #318 #316 #B317 #451 #142 #463 #453 #452 #605×3 #640 #326 #321 #758×2 #756×2 #322 #654×4 #337×2 #336×2 - Ｄ  ･...
  • Page 20 VBA14001-R.3694.A Sub-PCB unit ・ Unsolder three wires. #623 ・ Disconnect three FPCs from each connector. Gray Black FG/ID connect spring ・ Take out the screw (#623) and two screws (#640). AF-assist illuminator Black #640 AF-assist illuminator Main PCB unit (#B1001) #640 Sub-PCB unit (#1002) ・...
  • Page 21 VBA14001-R.3694.A Separation of Front and Rear bodies ・ Take out two screws (#615), and remove the eyepiece mold (#291). ・ Take out two screws (#699), four screws (#634), two screws (#615) and one screw (#621). Then remove the front body. #291 #615×2 #634×4...
  • Page 22 VBA14001-R.3694.A 3. Rear body PCB unit Main ・ Remove connection-FPC (#1023). ・ Unsolder two wires of electronic buzzer unit. ・ Disconnect the FPC of the main PCB from the DC/DC connector. ・ Take out two screws ( #695). ・ Remove the main PCB unit ( #B1001). Main PCB unit (#B1001) Black...
  • Page 23 VBA14001-R.3694.A DC/DC PCB unit ・ Remove [#110]. ・ Unsolder six wires. ・ Disconnect the rechargeable-battery wire (#1059) from the connector. ・ Remove two harnesses. #610 ・ Take out the screw (#610). ・ Remove DC/DC PCB unit (#1030). Rechargeable-battery wire (#1059) Harness (#1030) DC/DC PCB unit...
  • Page 24 VBA14001-R.3694.A Bottom wires Black ・ Detach the four wires from the bosses. Blue Yellow SB/IF PCB unit (#B1041) SB PCB ・ Remove the main condenser (#1043) from the adhesive double-coated tape. ・ Take out two screws (#608). #763 ・ Remove SB/IF-PCB unit (#B1041). #608×2 ・...
  • Page 25 VBA14001-R.3694.A GND plate ・ Take out the screw (#607), and remove [#108]. ・ Remove [#102]. ・ Take out two screws (#633), and remove [#107]. #607 #102 #107 #108 #633×2 ・ Take out the screw (#603) and remove [#106]. #603 #106 - Ｄ...
  • Page 26 VBA14001-R.3694.A OP FPC unit, Electronic buzzer unit, Clock battery unit, other small parts #619 #693 #157 #619 #694×3 #517 #B1016 #607 #1055 #617×2 #1059 #162 #146 #754 #150 #617×2 #760 #145 #149 #828 #764×2 #788 #761×2 - Ｄ  ･...

  • Page 27: Front Body

    VBA14001-R.3694.A 3. Front Body P-BOX section ・ Remove two fingers (#136). ・ Remove the gasket (#481). ・ Remove the tracing film sheet (#783). ・ Take out four screws (#642) and remove the P-BOX section. #642×4 P-BOX section #481 #136× 2 #783 - Ｄ...
  • Page 28 VBA14001-R.3694.A In-finder LCD FPC unit ・ Disconnect the in-finder LCD FPC from the connector. ・ Take out two screws (#626), and remove the in-finder LCD FPC unit (#B1010). In-finder LCD FPC unit #B1010 #626×2 #508 In-finder LCD FPC unit #1045 #509 P-BOX unit 　...
  • Page 29 VBA14001-R.3694.A Penta unit ・ Disconnect SI-FPC (#1022) from the connector of [#1021]. ・ Remove the soldering bridge that joints [#1021] and [#1027]. #839 #1021 Connector #1027 Soldering bridge #776 #270 #775 #267 #269 #268×2 #298 #535,535B,C #264 #503×2 #504×2 #502×2 #610×2 #532 SI-FPC...
  • Page 30 VBA14001-R.3694.A #RP-B261 #777 #526×2 #507 #1022 #534 #529 #530 #263 #1046 #501 #510 #527 #266A,B×0 ～ 1 #265 #511 - Ｄ  ･...
  • Page 31 VBA14001-R.3694.A 　 AFCCD FPC unit ・ Remove the tape (#734). ・ Remove AFCCD-FPC. ・ Take out three screws (#173) with Hexagonal wrench (φ1.5mm) to remove AFCCD FPC unit (#B2163). ・ Three springs (#170) come off, too. AF CCD-FPC #734 AF CCD FPC unit (#B2163) #173×3 #170×3...
  • Page 32 VBA14001-R.3694.A Shutter unit ・ Remove the tape [TA-0009(22×30)]. White Violet ・ Unsolder the five wires. Gray Green Orange TA-0009(22×30) ・ Remove the sponge (#824). ・ Deactivate the preview latch lever. Then, rotate " " in the direction of the arrow and raise the mirror. ・...
  • Page 33 VBA14001-R.3694.A Front body FPC unit Yellow: ・ Unsolder four wires. AM-change SW wire ・ Remove the two soldering bridges . Black: AM-change SW wire Soldering bridge Yellow: AF motor wire Black: AF motor wire Soldering bridge ・ Remove the sponge (#822). ・...
  • Page 34 VBA14001-R.3694.A Aperture control unit Procedure 1. Remove two wires. Brown: Black: 2. Take out two screws (#624) and one screw (#698). Fmin SW Fmin SW 3. Press down the aperture lever with finger, and move the aperture coupling lever (#207) the direction of arrow ( ① ). 4.
  • Page 35 VBA14001-R.3694.A Aperture control PCB SQ unit #1109 #1110 #TA-0009 #B91 #214 #RP-B241 #630 #628 - Ｄ  ･...
  • Page 36 VBA14001-R.3694.A AF driving unit Lens release button / Vertical lever / Horizontal lever areas ・ Remove the horizontal lever (#193), and remove the AF motor PCB (#B172). ・ Remove the vertical lever (#191), and remove the release-button holder (#B116). #642 #115 #625 #119...
  • Page 37 VBA14001-R.3694.A Bayonet / A/M-change SW / Lens-contact areas #1115 #642×2 #1116 #B2113 #642 #B125 #126 #235 #120 #689×2 #238 #237 #114 #112×3 #111 #818 #132 #131 #660 #648×5 #1134 #135 - Ｄ  ･...
  • Page 38 VBA14001-R.3694.A Aperture lever / F-min SW / Preview locking-lever areas #204 #206 #203 #209 #207 #210 #205 #208 #639 #212 #1122 #1121 #642 #222 #223 #213 #224 #202 #134 #221 #B133 #624 Mirror unit ・ Note that two pins (#240) and the pin (#236) are attached with #B2231 the Super X.
  • Page 39 VBA14001-R.3694.A Assembly/ Adjustment ・ NOTE: For undescribed tapes and sponges here in"Assembly", refer to PARTS LIST. 1. Front body #B2231 Mirror unit #199 #197 #198 #240 × 2 #236 ・ With being mirror-up as shown right, assemble the pins and apply the adhesive (Super X) on each pin.
  • Page 40 VBA14001-R.3694.A Aperture lever F-min SW areas 　 Apply Grease: LEN317A to the inner diameter surface of #203, #207, and #208. #204 #206 #203 #209 #207 #205 #210 #208 #212 #639 #1122 #1121 #213 #642 #134 Apply Grease: MZ-800S #B133 the overall of #209 and #210. Black Brown Position for hooking spring...
  • Page 41 VBA14001-R.3694.A Preview latch lever Grease: LEN317A #222 #223 #224 #202 #221 Hold the one part of the spring, #624 then wind and hook it to the protrusion of [#221]. Aperture control unit SQ unit #1109 #1110 #TA-0009 #B91 #214 #RP-B241 #630 #628 - Ａ...
  • Page 42 VBA14001-R.3694.A Aperture control unit 1. Turn the below [1] all the way to the end. Then press [2] in the direction to lock. (ref. Fig. ① ) 2. Insert the arm between [#207] and [#203]. (ref. Fig. ② ) 3. Tighten two screws (#624) and one screw (#698). (ref. Fig. ③ and ④） Note: Be careful not to bend contact blade of F-min SW.
  • Page 43 VBA14001-R.3694.A AF driving unit 　 　 ・ Mount the AF motor PCB (#B172) by following the direction for positioning, and fix it with two screws (#637). #637×2 Direction for positioning #B172 A/M change SW Lens release button #642 #B116 #126 #B125 - Ａ...
  • Page 44 VBA14001-R.3694.A Vertical lever ・ Assemble by the following order. #191 # 122→ # 191→ # 630 [#191] comes under when assembled. #630 Grease: LEN317A Note: Be careful NOT to bend contact #122 blade of the lens release SW. Horizontal lever #185 ・...
  • Page 45 VBA14001-R.3694.A 　 Bayonet 　 AF lens contacts areas ・ Fix [#123] with the screw (#607). ・ Fix the lens contacts unit (#B2113) with two screws (#642). ・ Put the Fmin spring (#132) and Fmin coupling block (#131) so that they can be fit in the groove. ・...
  • Page 46 VBA14001-R.3694.A 　 A/M change SW cover area ・ Solder two wires. #625 [ Make soldering bridge to joint the black wire, AM change SW #642 unit (#B125) and the mount GND spring (#114). ] #115 ・ Insert [#119]. #119 ・ Mount [#115], and tighten the screws (#642 and #625). Yellow:Front body FPC Black:Front body FPC #114...
  • Page 47 VBA14001-R.3694.A 　 Height adjustment of AF coupling shaft ① Set the A/M change cam (#122) to AF side. [i.e. The coupling shaft Adhesive: Screw lock #652 (# 185) sticks out of the bayonet. ] ② Adjust the height of the coupling shaft (#185) with the screw (#652) so that it becomes 1.7±0.15mm.
  • Page 48 VBA14001-R.3694.A 　 Front body FPC ・ Mount the front-body FPC unit (#1009) by fitting in eight bosses. ・ Bend the FPC of the lens contacts unit (#B2113) toward bayonet side, and attach it by fitting in two bosses. Front body FPC unit (#1009) #709 Red wire: Black wire:...
  • Page 49 VBA14001-R.3694.A ・ Set [#1014]. ・ Pass [#1014] and [#1012] through the holes, and make soldering bridges. ・ Solder four wires. Yellow wire: AM change SW wire #1014 Black wire: AM change SW wire Soldering bridge Yellow wire: AF motor wire Black wire: AF motor wire Soldering bridge...
  • Page 50 VBA14001-R.3694.A Shutter unit ・ Deactivate the preview latch lever. Rotate "A" in the direction of the arrow, and raise the mirror. ・ Mount the shutter unit (#B31). Tighten two screws (#638) in the order from ① ② ・ Attach the sponge (#824). ・...
  • Page 51 VBA14001-R.3694.A AF CCD FPC unit ・ Put three springs (#170). ・ Mount the AF CCD FPC unit (#B2163), and AF CCD FPC unit #B2163 turn the three screws (#173) softly all the way to the end with the hexagonal wrench #173×3 (φ1.5mm), then give it approx.
  • Page 52 VBA14001-R.3694.A 　 Penta unit ・ Attach [#8]. ・ Attach the two [#503] with the two [#502], and assemble the two [#502]. ・ Mount [#1021] and [#1027], which were jointed by soldering bridges, on [#RP-B261]. Then fix them with the two [#532] and tighten two screws (#610).
  • Page 53 VBA14001-R.3694.A ・ Attach [#511]. ・ Assemble ※ and [#265]. ・ Assemble [#266] and [#3], and hold them with [#265]. ・ Connect the SI-FPC (#1022) to the connector of the penta FPC unit ( #1021). #RP-B261 #777 #526×2 #507 #1022 ※ #534 #529 #263...
  • Page 54 VBA14001-R.3694.A Metering FPC unit 　 Eyepiece lens unit ・ Fix the eyepiece lens unit with two screws (#642). ・ Fix the metering FPC unit (#B11008) with three screws (#644). #644×3 #B11008 [#272] must NOT stick out of [#271]. Align the grooves #522 of [#278] and Eyepiece lens unit...
  • Page 55 VBA14001-R.3694.A P-BOX section ・ Fix the P-BOX section with four screws (#642). ・ Press-contact "A" part into the two bosses. ・ Attach the tracing film sheet (#783). ・ Put the gasket (#481). ・ Attach two fingers (#136). #642×4 Prism box section Ａ...
  • Page 56 VBA14001-R.3694.A Angle inspection and adjustment of Main mirror and sub-mirror Device: 2.Sub-mirror 59° inspection and adjustment 1.Main mirror 45° inspection and adjustment ① Collimator (J19110) ① Collimator (J19110) ② Reflection mirror (J18389) ② 59° mirror tool (J18409) ③ Optical parallel (J18037-2) ③...
  • Page 57 VBA14001-R.3694.A 2. Rear body OP FPC unit, Electronic buzzer unit, Clock battery unit, other small parts Pass the wires through #693 ・ Lastly, fix [#B1016] with three screws (#694). the hole, and arrange #619 them between bosses. #619 Groove Arrange the wire in the space of the #619 groove.
  • Page 58 VBA14001-R.3694.A SB PCB ・ Attach the tape (#763), and put the SB/IF PCB GND plate (#75). SB/IF PCB unit 　　(#B1041) ・ Mount the SB/IF PCB unit (#B1041). ・ Tighten two screws (#608). ・ Position the main condenser (#1043) in the direction of the arrow, and fix it with the adhesive double-coated tape (#753 #763 and #754).
  • Page 59 VBA14001-R.3694.A Bottom conductive plate ・ Put the bottom conductive plate (#106), and tighten the screw (#603). #603 Bottom conductive plate (#106) GND plate ・ Put [#102] and [#108], and tighten the screw (#607). ・ Put [#107], and tighten two screws (#633). #607 #102 #107...
  • Page 60 VBA14001-R.3694.A DC/DC PCB unit ・ Mount the DC/DC PCB unit (#B1030). ・ Connect the two harnesses to each connector. ・ Tighten the screw (#610). ・ Connect the rechargeable battery wire (#1059). ・ Solder six wires. #610 ・ Attach [#110]. Rechargeable battery wire (#1059) Harness DC/DC PCB unit...
  • Page 61 VBA14001-R.3694.A Bottom wires ・ Arrange four wires among bosses. Black wire Red wire ② Put each wire between bosses. Blue wire Wires must NOT be hooked here. Yellow wire ① Put two wires each on either side of the rib/protrusion. ③...
  • Page 62 VBA14001-R.3694.A PCB unit Main ・ Mount the main PCB unit (#B1001). ・ Tighten two screws (#695). ・ Solder the two wires of the electronic buzzer unit. ・ Connect the main PCB-FPC (#B1001) to the connector of the DC/DC PCB. ・ Connect the connection-FPC (#1023) to the connector, and pass it through the groove. Main PCB unit (#B1001) Black wire:...
  • Page 63 VBA14001-R.3694.A 3. Mounting of Front body on Rear body Mount the front body on the rear body ・ Mount the front body on the rear body. ・ Tighten the screw (#621) and two screws (#615) in the order from ① ③...
  • Page 64 VBA14001-R.3694.A Inspection and Adjustment of Body back "0" positioning of the dial gauge ＊ 0" position of D80 Surface plate ① Put the tool (J18001-1) on the surface plate, and set the dial gauge to "0". ② Turn the index ring in the direction of the arrow, and set to the scale "17 from "0"...
  • Page 65 VBA14001-R.3694.A ・ Solder four wires. ・ Connect the two FPCs to the connector. ・ Mount the AF-assist illuminator unit (#B325). Sub-PCB unit (#1002) ・ Mount the sub-PCB unit (#1002) by connecting to the main PCB-connector. AF-assist illuminator #B325 Main PCB connector Black wire: Front body FPC unit Red wire:...
  • Page 66 VBA14001-R.3694.A Assembly of Top cover Outer LCD window / shoe mold unit / accessory shoe / other small parts Apply to all circumferences Grease: LEN317A of clicking area #318 #316 Oil barrier: OS-30MF Back side of [#142] #B317 #451 #142 Grease: LEN317A Grease: MZ-800S #463...
  • Page 67 VBA14001-R.3694.A Release button / other small parts #460 #335 #454 #461 #338 #383 #350 #384 #351 #345 #722 #346 #387×2 #399 #347 #340 #349 #348 #339 #380 #690×2 - Ａ  ･...
  • Page 68 VBA14001-R.3694.A Top cover FPC unit #B11007 #331 #332×2 #1044 #333 #1077 #334 #806 #840 #1017 #771 #1135 #330 #805 #1136 #B1011 #611 #738 #612 #610×4 ・ Attach the AE-L rubber SW (#399) and AE-L button (#381). ・ Mount the top cover FPC unit (#B11007). ・...
  • Page 69 VBA14001-R.3694.A AF-assist illuminator window / Command dial ・ Attach the command dials (#B367 and #B377). ・ Tighten the two screws (#607) of [#B377]. ・ Position [#B367] in the direction of the arrow, and tighten two screws (#610). ・ Solder the command dials (#B367 and #B377) . Oil barrier: OS-30MF #607×2 #B367...
  • Page 70 VBA14001-R.3694.A SB lower case unit ・ Attach [#B341] and [#B342]. ・ Mount the SB lower case unit (#B2302) on the top cover. ・ Insert the SB-case rotate shaft (#306) in the top cover. ・ Insert the collar (#308) in the top cover, and fix it by hooking at two places. ・...
  • Page 71 VBA14001-R.3694.A Wiring / Top cover FPC ・ Arrange the bundled wires. ・ Mount the remote control unit (#B1056). ・ Tighten the screw (#607). Bundled wires #607 #B1056 ・ Solder the accessory shoe contacts at five places. ・ Solder the two SB pop-up SW wires. ・...
  • Page 72 VBA14001-R.3694.A SB upper case SB flash unit Caution: Both ends of the SB flash unit are just inserted in each part without any adhesive. Caution: Be careful NOT to deform the SB POP-UP switch. ・ Mount the SB upper case (#301) on the SB lower case unit. ・...
  • Page 73 VBA14001-R.3694.A Top cover ・ Connect the top cover-FPC (#1007) to the connector, and set the top cover. ＊ When AE-CCD positioning adjustment is made, assemble temporarily up to Page A38 without attaching the screws to the top cover, putting the diopter adjustment unit, and soldering six wires.
  • Page 74 VBA14001-R.3694.A ・ Solder six wires that are connected from the top cover. Black wire Green wire Orange wire Gray wire Blue wire Red wire Preview SW/Fmin GND wire ・ Put the preview SW (#227) and preview SW unit (#B228), and fix them with the screw (#627). ・...
  • Page 75 VBA14001-R.3694.A Preview SW adjustment ① Press the lever (#221) with a screwdriver, etc, from the bottom of the body all the way to the end. Contact zone ② In the state of ① , adjust by turning the screw (#652) so that [#227] and "A"...
  • Page 76 VBA14001-R.3694.A DG-PCB unit ・ Connect the FPC of ※ and two harnesses to each connector. ・ Mount the DG-PCB unit (#B1031), and tighten the screw (#683). ・ Solder the shield wires at four places. ・ Connect two FPCs to each connector. #683 ※...
  • Page 77 VBA14001-R.3694.A Inspection and adjustment of AE CCD Alignment WARNING 警告 Take extra care not to get an electric shock when detaching 内部に高電圧部あり。カバーを外す時は感電に注意すること。 covers. After removing covers, b e sure to discharge the main カバーを外した後は、修理指針の指示に従ってメインコンデン condenser according to the instructions of repair manuals . サーの放電を必ず行うこと。...
  • Page 78 VBA14001-R.3694.A Standard →　Reference screw X-direction　→　a: Screw Y-direction　→　b: Screw Ｘ -direction (a) Y-direction (b) loosening Adhesive: Screwlock loosening (#B11008) Metering FPC unit #514 Ｘ -direction (a) Y-direction (b) tightening tightening #514 Reference screw Discharge of Main condenser 2KΩ/5W ・ Discharge currents from both terminals of the main condenser. Main condenser ⑫　...
  • Page 79 VBA14001-R.3694.A 　 Covers ・ Mount [#28] and tighten the screw (#638). ・ Mount [#B26] and tighten the screw (#618). ・ Mount [#B24], and tighten four screws (#691). ・ Put the AM change lever (#121), and tighten the screw (#659) and attach [#124]. #691×2 #755 #638...
  • Page 80 VBA14001-R.3694.A Assembly of Rear cover #402 #424 #421 Direction for positioning #403 #425 #422 #426 #412 #413 #427 #428 #670×3 #401 Grease: LEN317A #416 #430 #405×2 #492 #1037 #404×2 #407 Direction for positioning #429 #718 #423 #408 #420 #417 #418 #B431 #431 #432...
  • Page 81 VBA14001-R.3694.A Rear cover ・ Connect TFT-PCB connection FPC to the connector of the DG-PCB. TFT-PCB connection FPC ・ Mount the rear cover, and fix it with two screws (#657) and two screws (#656). #657×2 #656×2 Rear cover - Ａ  ･...
  • Page 82 VBA14001-R.3694.A ★ : New tool Accuracy inspection and adjustment (Camera body) Commercially available straight cable USB cable: UC-E4 AC adapter: EH-5 Stabilized power supply To RS232C terminal Set value ＝ 7.4V 　0.3Ω　5.0A or AC adapter EH-5 J18412 ★ ★ Battery tool D80 inspection and adjustment software J61213 Use [9pin-25pin] conversion connector for a...
  • Page 83 VBA14001-R.3694.A D80 Inspection and Adjustment Software (J18412) This inspection and adjustment software runs on Windows. Install the software by following the below procedure. <Operating environment> Check the following operating environment which is required for installing this program on PC. IBM PC/AT compatible Windows XP Professional Edition, Windows XP Home Edition, Windows2000, Pentium Ⅱ...
  • Page 84 VBA14001-R.3694.A <Procedure for installation> The file (PD80.exe) of this program is provided via FD or e-mail. Because this is the self-extracting file, decompress the file before installing, and follow the next procedure. 1. Create a folder for installation under any drive and name. 　　(e.g.）C:\D80 2.
  • Page 85 VBA14001-R.3694.A 3. Double-click on the pasted file to display the following screen. Press the OK button, then decompression starts. 4. When the decompression of file is finished, the file (D80.exe) is created. 5. The install is completed. - Ａ  ･...
  • Page 86 VBA14001-R.3694.A Procedure for installing USB driver If this program is used by the USB interface, installing the USB driver is necessary. But if the OS is "Windows XP", the driver is already preloaded so it is not necessary to install it. 1.
  • Page 87 VBA14001-R.3694.A <Start-up of Program> 1. Double-click the file (D80.exe), then Inspection and adjustment program for D80 starts. 2. To display in Japanese, select the radio button "Japanese" in "Language" in the lower right-hand corner of the screen. 　However, this is not properly viewed in the English OS. 3.
  • Page 88 VBA14001-R.3694.A AE inspection and adjustment ① AE CCD alignment inspection and adjustment (ref. Page A39,A40 for details ） 《 USB connection communication 》 ② AE accuracy inspection and adjustment 《 USB connection communication 》 ③ Aperture accuracy inspection 《 USB connection communication 》 ④...
  • Page 89 VBA14001-R.3694.A Bottom cover ･ Mount the bottom cover and fix it with two screws (#692), the screw (#658), and four screws (#657). #692×2 #658 #657×4 Bottom cover ∞ Infinity focus inspection & adjustment ・ Replace the finder screen with the infinity focus check screen (J18394), and use the reference lens (J18010) and read the value.
  • Page 90 VBA14001-R.3694.A Necessary adjustments when parts are replaced 1. D80 adjustment software and updates Built-in SB M1/4000 EEPROM AE CCD accuracy Aperture Battery light volume accuracy 　　　　Adjustments fixed positioning inspection & inspection & accuracy check volt- inspection & inspection & values adjustment adjustment adjustment...
  • Page 91 VBA14001-R.3694.A 2. Shooting image adjustment software and Software updates Image 　 Adjustments Writing Gr/Gb Sensi- Shading Gr/Gb com- Sensitiv- shutter Pixel Pixel adjust Factory of fixed tivity ity ratio adjust -ment default difference pensation defect defect values -ment setting compensa- adj.
  • Page 92 VBA14001-R.3694.A Shooting Image Adjustment 1. Summary When D80 shooting image-related and listed parts on Page A53 are replaced, be sure to make an adjustment by the shooting image adjustment software for D80 (J65091). The details of its function and how to use this software are as follows: 2.
  • Page 93 VBA14001-R.3694.A 6. Basic usage 　(1) Execute "D80IMG.exe" to start up the main screen. (ref. Fig.1) 　(2) Select English/ Japanese in Language to display any menu. (ref. Fig.2) 　(3) Click the button to start adjustments. ※ When the adjustments from 1. to 5. are made, calculate to get the "Sensitivity" and "Sensitivity ratio" reference values by using the reference body beforehand, then perform the adjustments.
  • Page 94 VBA14001-R.3694.A 7. Required equipment and conditions ※ AC adapter EH-5 and USB cable (mini B type) UC-E4 are used for all adjustments so they are not specified in the list. ★ New tool Item Required device Setting/Remarks Gr/Gb difference compensation ・5100K color viewer　　...
  • Page 95 VBA14001-R.3694.A 8. Summary 　The summary on each adjustment is as follows: 　(1) Gr/Gb difference compensation adjustment (G filter) Camera is faced to the light-emitting box (color viewer) of LV13 equiv. with SP2 (G filter) being put between them. G-line crawl (3895×2610 pixels) is divided into (29×25) blocks, and the adjustment is made so that the difference between Gr and Gb output can fall in the standard range.
  • Page 96 VBA14001-R.3694.A 　(7) Pixel defect compensation - black point When pixels of which the output level is under specified value with LV13 equiv., are detected, the coordinates of the detected pixels are rewritten as pixel defect compensation data. 　(8) Pixel defect compensation - white point Shots are taken on the dark surface.
  • Page 97 VBA14001-R.3694.A 9. Procedure 9-1. Shooting image adjustment ● Calculate the "Sensitivity" and "Sensitivity ratio" reference values by using D80 reference body beforehand, then perform the adjustments. (ref. 9-4.) 　● For shooting image adjustment, make all items from (1) to (6). The adjustments from (1) through (6) are all programmed to be executed in serial order.
  • Page 98 VBA14001-R.3694.A 　(4) Gr/Gb compensation adjustment (R/B filter) 　・Click "4. Gr/Gb COMPENSATION ADJ (R/B FILTER)" on the menu. 　・Attach the tool lens (Aperture F5.6) and SP3 (R filter) to the camera. 　・Get the camera closest to the center of the illuminated surface of the color viewer. 　・The adjustment starts.
  • Page 99 VBA14001-R.3694.A 9-3. Pixel defect compensation - white point 　・Check the environmental temperature (approx. 20-25°C.). 　・Provide the power for the camera via AC adapter. 　・Reset "Custom setting". 　・Set "PTP" mode by Setup menu. 　・Set the focus mode to M, exposure mode to M, and the exposure compensation to "0" of the camera. 　・Connect the camera and PC via USB cable.
  • Page 100 VBA14001-R.3694.A 9-6. Procedure for upgrading RISC firmware: 　・ After preparing the CF card, copy the latest version ( XXXX. BIN) into the root directory. 　・ Insert the CF card, and select "FIRMWARE VERSION" from the SETUP menu. 　・ Follow the instructions on screen for version upgrading. It takes approx. 3-4 minutes. 　・...
  • Page 101 VBA14001-R.3694.A ＜ Measurement of Consumption current value ＞ When this camera is used for measuring the consumption current value, connect the battery tool (J61213), and turn the change-SW to OFF. Then make measurements based on the following. 7.8V 0.3Ω ＋ －...
  • Page 102 VBA14001-R.3694.A Cleaning between Penta prism and SI-LCD 《 In case of cleaning by NOT removing the screen box 》 　・ Take out the two screws (#689), and remove the mirror receiving part. #689×2 Screen box 　・ Release the claw (indicated by the arrow) of the screen box retaining plate (#511), and lower [#511].
  • Page 103 VBA14001-R.3694.A メインコマンドダイヤル M C/D UNIT 実体配線図 WIRING リモコン受光素子 Remote IC サブコマンドダイヤル S C/D UNIT M/D FPC部組 Mode dial FPC BATTERY CONTACT SPRING 電池接点 ＋ － Connected with this connector コネクタ接続 GREY BLACK 赤 灰 黒 ポップアップMg Connected with POP UP Mg this connector コネクタ接続...
  • Page 104 VBA14001-R.3694.A Inspection standards Items Judgment standard Remarks External view Step Between top cover and apron: 0.2 mm or less Visual check (height difference) Other parts: 0.3 mm or less Digital micrometer Moving parts: 0.5 mm or less Clearance : 0.2 mm or less from Top cover to Apron;...
  • Page 105 VBA14001-R.3694.A Items Judgment standard Remarks AF accuracy Center：± 4 mrad Others: ± 10 mrad Special tool Brightness box Pitch Center : ± 5 mrad Others: ± 11 mrad Others than Side: 0 ± 50μm (Average of 3 times or more) Def amount AF-assist illuminator Lighting level...
  • Page 106 VBA14001-R.3694.A Items Judgment standard Remarks Viewfinder Inner LCD lower Up-down position: 0.5 - 1.25a (a= LCD width) from the finder Visual check panel window position field frame Tilt: 1°or less Shoot the finder field frame with Finder field frame Tilt: (Right-left tilt from the lower part of finder field frame): the 0.2-mm-or-less tilt of optical axis 30’...
  • Page 107 VBA14001-R.3694.A Items Judgment standard Remarks Standby / consumed Main SW / OFF: 250μA or less Constant-voltage power source (5A or current （Do NOT press any operational buttons.） more) Battery tool Main SW / ON (Half-release timer: OFF): 250μA or less (J61213) Main SW / ON (Half-release timer: ON): 250μA or less Ammeter...
  • Page 108 VBA14001-R.3694.A 工　具・TOOLS　 ★：新規設定工具・NEW　TOOL 工具番号 名　称 備　考 Tool No. Name of tool Others J15428 AE CCD 位置出し工具 ★ AE CCD positioning tool J18394 無限合致調整用スクリーン FOR D200 Infinity focus adjustment screen J18389 反射ミラー FOR D200 Reflection mirror J18412 カメラ部点検、調整ソフト ★ Inspection and adjustment software for CAMERA J65091 撮像部点検、調整ソフト...
  • Page 109 VBA14001-R.3694.A ★：新規設定工具・NEW　TOOL 工具番号 名　称 備　考 Tool No. Name of tool Others J19110 小型バック出しコリメータ　 Back focus collimator J18409 サブミラー５９°出し工具 Sub mirror angle adjustment tool ★ J18037-2 オプチカルパラレル Optical parallel J18004 絞りレバー高さ点検工具 Aperture lever positioning gauge J19004-1 インジケータ及びスタンド （ボディバック台、ゲージ） Dial indicator and Stand J18001-1 ボディバック出し工具...
  • Page 110 VBA14001-R.3694.A ★：新規設定工具・NEW　TOOL 工具番号 名　称 備　考 Tool No. Name of tool Others ＡＦ５０／１． ４Ｄ J18267 Lens AF50/1.4D J61185 撮像関係調整用レンズ FOR D1,D2H,D70,D70s,D50 D1 Standard lens D200 J18191 ＮＤフィルタ－８Ｘ FOR D2H,D70,D70s,D50.D200 ND filter 8X J18358 ＮＤフィルタ－ 4 Ｘ 1 枚使用 ND filter 4X It uses by one pieces J63070...
  • Page 111 VBA14001-R.3694.A ★：新規設定工具・NEW　TOOL 工具番号 名　称 備　考 Tool No. Name of tool Others OS-30MF ドライサ－フ　ＯＳ－３０ＭＦ DRY SURF OS-30MF(OIL BARRIER) LEN317A グリース　ＬＥＮ３１７Ａ Grease LEN317A EDB0011 ネシ゛ロック（赤）1401C Screw lock 1401C C-8008B セメダイン　８００８（黒） Cemedain 8008(BLACK) MZ-800S ドライサ－フ　ＭＺ－８００Ｓ DRY SURF MZ-800S 汎用品 アロンアルファ RJ is Not available Crazy　glue 汎用品...

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