IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and de- scribed in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.
IMPORTANT SAFETY PRECAUTIONS Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
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ing is performed that involves B+, horizontal de- earth ground. If a voltage reading in excess of 1.0V flection or high voltage. Correct operation of the X- is obtained, remove and reinsert the AC power radiation protection circuits also must be recon- plug in the opposite polarity and again measure firmed each time they are serviced.
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Precautions during Servicing 3) Align the lengths of the wires to be connected. In- sert the wires fully into the connector. A. Parts identified by the ( # ) symbol are critical for 4) Use the crimping tool to crimp the metal sleeve at safety.
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Safety Check after Servicing Examine the area surrounding the repaired location Chassis or Secondary Conductor for damage or deterioration. Observe that screws, parts and wires have been returned to original posi- tions. Afterwards, perform the following tests and con- Primary Circuit Terminals firm the specified values in order to verify compliance with safety standards.
STANDARD NOTES FOR SERVICING Circuit Board Indications (2) Remove the flat pack-IC with tweezers while ap- plying the hot air. a. The output pin of the 3 pin Regulator ICs is indicat- (3) Bottom of the flat pack-IC is fixed with glue to the ed as shown.
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With Soldering Iron: soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) (1) Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder (5) Release the flat pack-IC from the CBA using twee- flux which is applied to all pins of the flat pack-IC, zers.
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2. Installation Instructions for Handling Semiconductors (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA Electrostatic breakdown of the semiconductors may so you can install a replacement flat pack-IC more occur due to a potential difference caused by electro- easily.
CABINET DISASSEMBLY INSTRUCTIONS [ DCF2003 ] 1. Disassembly Flowchart Note : This flowchart indicates the disassembly steps for the (1) Order of steps in procedure. When reassembling, cabinet parts, and the CBA in order to gain access to follow the steps in reverse order.These numbers item(s) to be serviced.
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[3] Main CBA ANT.IN VIDEO 1 IN VIDEO S-VIDEO Fig. 3 Fig. 1 ANODE CAP Scotch Tape #880 [4] CRT [1] Rear Cabinet Fig. 4 Fig. 2 L6525DC...
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[ DCF2703 ] 1. Disassembly Flowchart This flowchart indicates the disassembly steps for the cabinet parts, and the CBA in order to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route and dress the cables as they were.
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Front Cabinet [3] Main CBA Control Plate [1] Rear Cabinet Fig. 6 Fig. 8 Anode Cap Degaussing Coil Ground Wire [2] CRT [1] Rear Cabinet Front Cabinet Front Cabinet [4] CRT Control Plate Control Plate Fig. 9 Fig. 7 L6625DC...
ELECTRICAL ADJUSTMENT INSTRUCTIONS [ DCF2003 ] How to set up the service mode: Service mode: General Note: 1. Use the service remote control unit. "CBA" is abbreviation for "Circuit Board Assem- 2. Turn the power on. (Use main power on the TV bly."...
2. Initial Setting S-CLR 1. Press "MENU" button on the service remote con- General trol unit. Then select "S-COLOR" (S-CLR) display. 1. Enter the Service mode. (See page 5-1) 2. Press "CH o/p" buttons on the service remote 2. Press "VOL p" button on the service remote control control unit so that the value of "S-COLOR"...
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4. Black Stretch Control Adjustment 6. SD Check Mode 1. Enter the Service mode. (See page 5-1) Purpose: To show the fine black color. 2. Press "1" button on the remote control unit. The Symptom of Misadjustment: Black color will not unit enter the SD-Check mode.
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7. H. Position Adjustment 9. V. Position Adjustment Purpose: To obtain correct horizontal position of Purpose: To obtain correct vertical width of screen image. screen image. Symptom of misadjustment: If V. Position is incor- Symptom of Misadjustment: If H. Position is incor- rect, vertical height of image on the screen may not be rect, horizontal position of image on the screen may properly displayed.
11. Cut-off Adjustment 12. White Balance Adjustment Purpose: To adjust the beam current of R, G, B, and Purpose: To mix red, green and blue beams correctly screen voltage. for pure white. Symptom of Misadjustment: White color may be Symptom of Misadjustment: White becomes bluish reddish, greenish or bluish.
13. Sub-Brightness Adjustment 4. Adjust the Focus Control on the FBT to obtain clear picture. Purpose: To get proper brightness. The following adjustments normally are not Symptom of Misadjustment: If Sub-Brightness is attempted in the field. Only when replacing the incorrect, proper brightness cannot be obtained by CRT then adjust as a preparation.
16. Convergence Adjustment Purpose: To obtain proper convergence of red, green and blue beams. Symptom of Misadjustment: If Convergence Adjust- ment is incorrect, the edge of white letters may have color edges. Test Point Adj. Point Mode Input C.P. Magnet Dot Pattern (RB), C.P.
[ DCF2703 ] How to set up the service mode: Service mode: General Note: 1. Use the service remote control unit. "CBA" is abbreviation for "Circuit Board Assem- 2. Turn the power on. (Use main power on the TV bly." unit.) NOTE: 3.
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2. Initial Setting 3. Setting for BRIGHT, CONTRAST, COLOR, TINT, and SHARPNESS General data Values 1. Enter the Service mode. (See page 5-8) 2. Press "VOL p" button on the service remote control General unit. Display changes "C/D," "7F," "LANGUAGE," 1.
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S-TNT 4. Black Stretch Control Adjustment 1. Press "MENU" button on the service remote con- Purpose: To show the fine black color. trol unit. Then select "S-TINT" (S-TNT) display. Symptom of Misadjustment: Black color will not 2. Press "CH o/p" buttons on the service remote appear correctly.
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7. H. Position Adjustment Purpose: To obtain correct horizontal position of SD Check mode (Factory mode) screen image. Press "1" buton. Symptom of Misadjustment: If H. Position is incor- rect, horizontal position of image on the screen may not be properly displayed. Test Point Adj.
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9. V. Position Adjustment 11. V-Pedestal Adjustment Purpose: To obtain correct vertical width of screen 1. In VIDEO mode of V1, V2, or YUV, press "3" button image. on the service remote control unit and select "V- PED" mode. (Display changes "U-PED" and "V- Symptom of misadjustment: If V.
13. H. Size Adjustment 15. Cut-off Adjustment Purpose: To adjust the beam current of R, G, B, and Purpose: To obtain correct horizontal size of screen screen voltage. image. Symptom of Misadjustment: White color may be Symptom of Misadjustment: If H. Size is incorrect, reddish, greenish or bluish.
16. White Balance Adjustment 17. Sub-Brightness Adjustment Purpose: To get proper brightness. Purpose: To mix red, green and blue beams correctly for pure white. Symptom of Misadjustment: If Sub-Brightness is incorrect, proper brightness cannot be obtained by Symptom of Misadjustment: White becomes bluish adjusting the Brightness Control.
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The following adjustments normally are not 21. Convergence Adjustment attempted in the field. Only when replacing the Purpose: To obtain proper convergence of red, green CRT then adjust as a preparation. and blue beams. 19. Purity Adjustment Symptom of Misadjustment: If Convergence Adjust- ment is incorrect, the edge of white letters may have Purpose: To obtain pure color.
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22. Yh, Yv, Xv Adjustment 1. Adjust the volume of Deflection Yoke(Yh, Yv, Xv) to get good convergence. FRONT 5-16 L6625EA...
BLOCK DIAGRAMS System Control Block Diagram IC333 TV MICON/VIDEO /AUDIO/CHROMA /DEFLECTION RCV101 REMOTE RCV-IN SENSOR (NO CONNECTION) CN301 I2C-OPEN KEY-IN1 SWITCH KEY-IN2 CN301 is used for adjustment at factory INPUT0 IC151 IF/VIDEO BLOCK (MEMORY) 72 I2C-OPEN SCL 6 SDA 5 FROM/TO INPUT0 Q141...
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IF/Video Block Diagram RF/IF SIGNAL VIDEO SIGNAL AUDIO SIGNAL IC33 (IF SIGNAL PROCESS) MAIN CBA CF31 VIDEO 4.5MHz FILTER TRAP CF32 4.5MHz AUDIO BLOCK FILTER EXT.CLK VCO F/B WF16 IF AGC DET FROM/TO INPUT0 SYSTEM CONTROL BLOCK IC333 TV MICON/VIDEO /AUDIO/CHROMA /DEFLECTION JK721...
Audio Block Diagram AUDIO SIGNAL IC431 (MTS/SAP AUDIO SIGNAL PROCESS) MAIN CBA FROM STEREO 75uS L-CH OFFSET IF/VIDEO BLOCK FILTER FILTER DE-EMPH CANCEL OFFSET CANCEL MATRIX FILTER R-CH WIDE BAND WIDE BAND WIDE BAND OFFSET (L-R)/SAP FILTER RMS DET EXPAND CANCEL SAP OUT FILTER...
Power Supply Block Diagram CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F601) is blown, check to see that all components in the power supply CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, NOTE : circuit are not defective before you connect the AC plug to the AC power supply.
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS Standard Notes Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement compo- nents rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements;...
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LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE_A,_V FUSE. ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V. 2.
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Main 1/4 Schematic Diagram VIDEO SIGNAL MAIN 1/4 Ref No. Position IC151 IC333 TRANSISTORS Q111 Q131 Q141 Q191 Q321 CONNECTOR CN301 L6525SCM1...
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Main 2/4 Schematic Diagram VIDEO SIGNAL AUDIO SIGNAL MAIN 2/4 Ref No. Position IC431 IC771 IC801 TRANSISTORS Q751 Q761 Q791 Q792 Q793 Q794 Q825 Q831 Q832 Q841 Q851 Q951 Q956 Q961 CONNECTORS CN801 CN802 L6525SCM2...
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Main 3/4 Schematic Diagram CAUTION ! IF SIGNAL CAUTION: FOR CONTINUED PROTECTION AGAINST RISK Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. NOTE : OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE. VIDEO SIGNAL If Main Fuse (F601) is blown, check to see that all components in the power supply The voltage for parts in hot circuit is measured...
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Main 4/4 & CRT Schematic Diagram MAIN 4/4 Ref No. Position Ref No. Position Ref No. Position Ref No. Position TRANSISTORS TEST POINTS TRANSISTORS IC551 Q571 TP591 Q1511 TRANSISTORS TP592 Q572 Q1512 CONNECTORS Q531 TP601 Q1521 VARIABLE RESISTORS Q533 CN571 Q1522 WH301A VR561...
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Main CBA Top View CAUTION ! BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION: FOR CONTINUED PROTECTION AGAINST RISK Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED. OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE.
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Main CBA Bottom View CAUTION: FOR CONTINUED PROTECTION AGAINST RISK CAUTION ! BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE. Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
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CRT CBA Top View CRT CBA Bottom View CRT CBA Ref No. Position TRANSISTORS Q1511 Q1512 Q1521 Q1522 Q1531 Q1532 CONNECTORS CN1501 WH301B WH501B TEST POINTS TP500 TP501 WF15 WF14 WF13 Q1511 Q1511 Q1521 Q1521 Q1531 Q1531 Collector Base Base Collector Base Collector...
WAVEFORMS Input: NTSC Color Bar Signal (with 1kHz Audio Signal) INITIAL POSITION: Unplug unit from AC outlet for at least 5 minutes. reconnect to AC outlet and then turn power on. WF1 ~ WF16 = Waveforms to be observed at (Brightness---Center Color---Center Tint --- Center Contrast---Approx 70%) Waveform check points.
IC PIN FUNCTIONS IC333 (TV Micro Computer) Signal Name Function Signal Name Function 35 N.U. Not Used 36 N.U. Not Used 37 V RAMP F/B V Ramp Feed Back N.U. Not Used 38 V RAMP OUT Vertical Output N.U. Not Used 39 V RAMP CAP V Ramp OSC Capacitor N.U.
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Signal Name Function 70 RCV-IN Input For Remote Control 71 N.U. Not Used White Balance Adjustment 72 I2C OPEN Judgement 73 AFT AFT Voltage Input 74 DG-ON-H Degaussing Coil Control 75 AGC AGC Voltage Input 76 PROTECT 3 Power Supply Protection 77 N.U.
2. DY551 (DEFLECTION YOKE) HAS MATCHING COMBINATION WITH V501. PLEASE SEE TABLE 1 FOR DETAILS OF MATCHING COMBINATION. Comparison Chart of Models and Marks CRT TYPE A Model Mark DY551# DEFLECTION YOKE 6150Z-1223B or LLBY00ZGS005 DCF2003 DEFLECTION YOKE KDY3NWC90X LLBY00ZMS028 V501# CRT A51QDJ279X(PI) TCRT190GS039 DCF2703 V501-1 C.P.MAGNET JH8210-SD...
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DCF2003 Ref. No. Description Part No. SERIAL NO. LABEL L6625CR ---------- DY551: Deflection V501: CRT Type No. V501: CRT Part No. HOLD PAD L1520UA 0EM406681 Yoke Part No. LABEL, EAS(H3761UD) MAKER NO.ZLLFNSLE1 ---------- LLBY00ZGS005 ACCESSORIES A51QDJ279X(PI) TCRT190GS039 LLBY00ZMS028 REMOTE CONTROL NE122UD...
FILM CAP.(P) 0.047µF/50V J or CA1J473MS029 FILM CAP.(P) 0.047µF/50V J TV or CMB1JJS00473 Model Mark MYLAR CAP. 0.047µF/50V K 2250473S DCF2003 FILM CAP.(P) 0.033µF/50V J or CMA1JJS00333 DCF2703 FILM CAP.(P) 0.033µF/50V J or CA1J333MS029 FILM CAP.(P) 0.033µF/50V J TV CMB1JJS00333...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C305 ELECTROLYTIC CAP. 0.1µF/50V M or CE1JMASTLR10 C423 CERAMIC CAP.(AX) X K 4700pF/16V CDA1CKT0X472 ELECTROLYTIC CAP. 0.1µF/50V M CE1JMASDLR10 C424 ELECTROLYTIC CAP. 1µF/50V M or CE1JMASTL1R0 C306 ELECTROLYTIC CAP. 100µF/10V M or CE1AMASTL101 ELECTROLYTIC CAP.
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C555 METALIZED PLYESTER CAP. 2.2µF/100V CT2A225MS065 C584# ELECTROLYTIC CAP. 4.7µF/50V M or CE1JMASTL4R7 ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7 C556 FILM CAP.(P) 0.1µF/50V J or CMA1JJS00104 C584# ELECTROLYTIC CAP. 10µF/50V M or CE1JMASTL100 FILM CAP.(P) 0.1µF/50V J or CA1J104MS029...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CERAMIC CAP. RB 560pF/2KV CA3D561TE006 ELECTROLYTIC CAP. 1µF/50V M or CE1JMASTL010 C654 ELECTROLYTIC CAP. 1µF/50V M or CE1JMASTL1R0 ELECTROLYTIC CAP. 1µF/50V M or CE1JMASDL1R0 ELECTROLYTIC CAP. 1µF/50V M or CE1JMASTL010 ELECTROLYTIC CAP.
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CONNECTOR BASE, 5P W-P3005-02 1730812 D552# ZENER DIODE MTZJT-773.0B or QDTB0MTZJ3R0 CN691# CONNECTOR BASE, 2P TV-50P-02-V3 or J3TVC02TG002 ZENER DIODE DZ-3.0BSBT265 NDTB0DZ3R0BS CONNECTOR BASE, 2P RTB-1.5-2P J3RTC02JG001 D558 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 CN801...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. SWITCHING DIODE 1N4148 or NDTZ001N4148 D966 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 DIODE 1SS176TPA7 1SS176T SWITCHING DIODE 1N4148 or NDTZ001N4148 D661 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 DIODE 1SS176TPA7 1SS176T SWITCHING DIODE 1N4148 or NDTZ001N4148 DIODE 1SS176TPA7...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. TRANSISTOR KTC3199(GR) or NQS10KTC3199 TRANSISTOR KTA1266(GR) or NQS40KTA1266 TRANSISTOR KTC3198(GR) or NQS40KTC3198 TRANSISTOR 2SA1318(T)-AANP or 2SA1318TZ TRANSISTOR 2SC3331(T)-AANP or 2SC3331TZ TRANSISTOR 2SA1318(U)-AANP or 2SA1318UZ TRANSISTOR 2SC3331(U)-AANP or 2SC3331UZ TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015 TRANSISTOR 2SC1815-GR(TPE2)
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. Q751 TRANSISTOR 2SC2785(F) or QQSF02SC2785 TRANSISTOR 2SC2785(J) or QQSJ02SC2785 TRANSISTOR 2SC2785(H) or QQSH02SC2785 TRANSISTOR KTC3199(GR) or NQS10KTC3199 TRANSISTOR 2SC2785(J) or QQSJ02SC2785 TRANSISTOR KTC3198(GR) or NQS40KTC3198 TRANSISTOR KTC3199(GR) or NQS10KTC3199 TRANSISTOR 2SC3331(T)-AANP or 2SC3331TZ...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. TRANSISTOR 2SC2785(H) or QQSH02SC2785 CRT SOCKET HPS0521-012212 JSCC290HD012 TRANSISTOR 2SC2785(J) or QQSJ02SC2785 JS1551 PCB JUMPER D0.6-P5.0 JW5.0T TRANSISTOR KTC3199(GR) or NQS10KTC3199 TRANSISTOR KTC3198(GR) or NQS40KTC3198 TRANSISTOR 2SC3331(T)-AANP or 2SC3331TZ TRANSISTOR 2SC3331(U)-AANP or 2SC3331UZ...
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