Atlas Copco QAS 80 - 100 Pd Instruction Manual
  1. Manuals
  2. Brands
  3. Atlas Copco Manuals
  4. Inverter
  5. QAS 80 - 100 Pd
  6. Instruction manual

Atlas Copco QAS 80 - 100 Pd Instruction Manual

Ac generators
Hide thumbs
Table of Contents

Advertisement

Quick Links

Printed Matter N°
2954 2380 00
08/2005
Instruction Manual
for AC Generators
QAS 80 - 100 Pd
Instruction manual .................................................................................. 3
Circuit diagrams .................................................................................... 51
ATLAS COPCO - PORTABLE AIR DIVISION
www.atlascopco.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the QAS 80 - 100 Pd and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Atlas Copco QAS 80 - 100 Pd

Summary of Contents for Atlas Copco QAS 80 - 100 Pd

  • Page 1 Instruction Manual for AC Generators QAS 80 - 100 Pd Instruction manual .................. 3 Circuit diagrams ..................51 Printed Matter N° 2954 2380 00 ATLAS COPCO - PORTABLE AIR DIVISION 08/2005 www.atlascopco.com...
  • Page 2 The manufacturer does not accept any liability for any damage arising for modifications, additions or conversions made without the manufacturer's approval in writing. Copyright 2005, Atlas Copco Airpower n.v., Antwerp, Belgium. Any unauthorized use or copying of the contents or any part thereof is prohibited.

  • Page 3: Table Of Contents

    While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.

  • Page 4: Safety Precautions For Portable Generators

    If any statement in this manual does not comply with local legislation, the stricter of the two shall be applied. The policy of Atlas Copco is to provide the users of their equipment with safe, Statements in these safety precautions should not be interpreted as suggestions, reliable and efficient products.
  • Page 5 Never refill fuel while the unit is running, unless otherwise stated in the raised position, Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts such - ascertain that the towing eye can swivel freely on the hook, as air outlet pipes or the engine exhaust. Do not smoke when fuelling.
  • Page 6 17 Remember that where there is visible dust, the finer, invisible particles will Parts shall only be replaced by genuine Atlas Copco replacement parts. almost certainly be present too; but the fact that no dust can be seen is not a reliable indication that dangerous, invisible dust is not present in the air.
  • Page 7 Instruction manual 22 Before clearing the generator for use after maintenance or overhaul, submit it to a testrun, check that the AC power performance is correct and that the control and shutdown devices function correctly. 1.6 Tool applications safety Apply the proper tool for each job. With the knowledge of correct tool use and knowing the limitations of tools, along with some common sense, many accidents can be prevented.

  • Page 8: Leading Particulars

    QAS 80 - 100 Pd Leading particulars 2.1 General description The QAS 80 Pd and QAS 100 Pd are AC generators, built for The QAS 80 Pd and QAS 100 Pd generators are driven by a water- continuous running at sites where no electricity is available or as cooled diesel engine, manufactured by PERKINS.

  • Page 9: Bodywork

    Instruction manual 2.2 Bodywork Read the instruction manual before use. The alternator, the engine, the cooling system, etc. are enclosed in a sound-insulated bodywork that can be opened by means of side doors (and service plates). To be able to lift the generator by means of a crane, open the door Indicates the partnumbers of the different in the middle of the roof to get access to the lifting beam.

  • Page 10: Control And Indicator Panel Qc1001

    QAS 80 - 100 Pd 2.5 Control and indicator panel Qc1001™ 2.5.1 General description Qc1001™ control 2.5.3 Pushbutton and LED functions panel Following pushbuttons are used on the Qc1001™: ENTER: Is used to select and confirm changed settings in the Configuration.
  • Page 11 Instruction manual Following LEDs are used on the Qc1001™: It's possible to scroll through the views, using the UP and DOWN buttons. The scrolling is continuous. ALARM POWER If a Special status comes up, the Status Display is shown. If a Warning comes up, the Warning Display is shown. If a Shutdown comes up, the Shutdown Display is shown.
  • Page 12 QAS 80 - 100 Pd View 3 (Engine Oil Pressure Display) View 10 (reserved for normal English text) 5.4bar In case that normal English text is selected i.s.o. icons, views 2 & 3 & 4 are changed into this three-row display format.
  • Page 13 Instruction manual > Warning Display (pop-up window) GENERATOR < OVERFREQUENCY 00000.8h GENERATOR UNDERFREQUENCY In case a Warning occurs, a pop-up window will automatically be entered for as long as the warning is active, no matter which view is active. The warning icons will be shown (together with a continuous lit alarm LED at the fascia), which is centered at the SERVICE TIMER 1 display.
  • Page 14 QAS 80 - 100 Pd Shutdown Display (pop-up window) SERVICE TIMER 1 00000.8h SERVICE TIMER 2 In case a Shutdown occurs, a pop-up window will automatically be entered, no matter which view is active. This pop-up window will stay present until the unit is put in OFF.
  • Page 15 – Unit Type The Configuration Mode is entered by detection of activation of Unit type 2 for QAS 80 - 100 Pd ! pushbuttons UP and DOWN at the same time for 3s. – Generator Underfrequency: failclass, enable, delay, setpoint A password will be asked for when an attempt to change a setting is about to be done (user password = “2003”).

  • Page 16: Event Log

    QAS 80 - 100 Pd 2.5.5 Remote start operation Installation wirings: – X25.1 & X25.2 to be wired for the remote start switch. – X25.3 & X25.4 to be wired for the remote contactor (open/close). 2.5.6 Fail classes All the activated alarms of the Qc1001™ have their own pre- defined fail class.

  • Page 17: Control And Indicator Panel Qc3001

    Instruction manual 2.6 Control and indicator panel Qc3001™ 2.6.3 Pushbutton functions There are 16 pushbuttons on the display unit. 2.6.1 General description Qc3001™ control panel ALARM: Shows the active alarm list (up to 30 alarms can be listed). JUMP: Each programmable parameter has a channel number in the menu.
  • Page 18 QAS 80 - 100 Pd 2.6.5 Qc3001™ Menu Overview AUTO: Allows the user to set the generator in AUTO Main View mode. The display has 4 different lines. The information on these lines can change, depending on which view is used. There are 4 different SEMI-AUTO: Allows the user to set the generator in main views possible: SETUP / S3 / S2 / S1.

  • Page 19: Setup Menu

    Instruction manual SETUP menu – The fourth line shows the different possible set points. In this example: The control and protection parameters can be programmed "LIM" LIMIT, setting of switch point according the application. This can be done by scrolling through "DEL"...
  • Page 20 QAS 80 - 100 Pd This is the described menu flow: The menu flow is similar in the CONTROL SETUP, POWER SETUP and SYSTEM SETUP. For more details on the Setup menu we refer to the Qc3001™ User Manual. The JUMP button...
  • Page 21 Instruction manual Protection setup: overview of parameters (for correct values refer to controller) 1090 Reverse Power 1250 Gen High Frequency 1 SERVICE LEVEL CUSTOMER LEVEL 1091 Setpoint -40.0% (-50.0 ... 0.0) 1251 Setpoint 110.0% (100.0 ... 120.0) 1092 Delay (0.1 ... 100.0) 1252 Delay 5.0s...
  • Page 22 QAS 80 - 100 Pd 1380 VDO 2.2 SERVICE LEVEL 1480 Oil Pressure SERVICE LEVEL 1381 Setpoint (40 ... 150) 1481 Setpoint (0.0 ... 15.0) 1382 Delay 5.0s (0.0 ... 100.0) 1482 Delay 5.0s (0.0 ... 600.0) 1383 Output Relay A (R0 ...
  • Page 23 Instruction manual System setup: overview of parameters 4010 Nominal Settings CUSTOMER LEVEL 4360 Starter CUSTOMER LEVEL 4011 Frequency 50Hz (48.0 ... 62.0) 4361 Start Prepare 1.0s (0.0 ... 600.0) 4012 Generator Power 13kW (10 ... 20000) 4362 Start ON Time 12.0s (1.0 ...
  • Page 24 QAS 80 - 100 Pd 4730 Start/Stop Cmd. 3 CUSTOMER LEVEL 4790 GSM Pin Code CUSTOMER LEVEL 4731 Enable (ON / OFF) 4791 Pin code 0000 (0 ... 9999) 4732 START/STOP STOP (START / STOP) 4733 Day(s) (0 / 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10)
  • Page 25 Instruction manual 2.6.6 Passwords 2.6.9 Standard modes Changing different parameters requires different password levels. The following modes can be selected (push the dedicated button on Some parameters cannot be changed by the end-customer because the display unit). of safety reasons. Test mode There are 4 different password levels: Enables the user to test the generator on a regular basis.
  • Page 26 QAS 80 - 100 Pd 2.6.10 Standard applications Automatic Mains Failure (AMF) operation In the Qc3001™ module 3 application types can be selected (in This application is only possible in combination with the Auto channel ). A combination of each application type with the mode.

  • Page 27: Output Terminal Board

    Instruction manual 2.7 Output terminal board The output terminal board is situated below the control and indicator panel. S2 ..Emergency stop button Push the button to stop the generator in case of an emergency. When the button is pressed, it must be unlocked, by turning it anti-clockwise, before the generator can be restarted.

  • Page 28: Operating Instructions

    Consult Atlas Copco for measures against the adverse influence of The generator is wired for a TN-system to IEC 364- non-linear loads. 3, i.e. one point in the power source directly earthed - in this case the neutral.

  • Page 29: Before Starting

    Instruction manual 3.3 Before starting The voltage drop across a cable can be determined as follows: ⋅ ⋅ ⋅ ⋅ ϕ ⋅ ϕ – With the generator standing level, check the engine oil level and top 3 I L ----------------------------------------------------------------------------- - up if necessary.

  • Page 30: Operating Qc3001

    QAS 80 - 100 Pd 3.5 Operating Qc3001™ 3.4.2 During operation Qc1001™ Following points should be carried out regularly: 3.5.1 Starting Qc3001™ – Check the engine gauges and the lamps for normal readings. – Turn the optional battery switch to ON.

  • Page 31: Maintenance

    2912 4412 05 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the service kits.

  • Page 32: Engine Oil Specifications

    4.4.1 Specifications PAROIL 4.5 Engine oil level check PAROIL from Atlas Copco is the ONLY oil tested and approved for Consult the Engine Operation Manual for the oil specifications, use in all engines built into Atlas Copco compressors and generators.

  • Page 33: Engine Coolant Specifications

    – Check the pH value of the coolant using a pH-measuring device. compressors and generators. – The pH-meter can be ordered from Atlas Copco with part number Atlas Copco's PARCOOL EG extended life coolant is the new range of 2913 0029 00.
  • Page 34 – Flush twice with clean water. Used coolant must be disposed or recycled in accordance with laws and local regulations. – From the Atlas Copco Instruction book, determine the amount of PARCOOL EG required and pour into the radiator top tank.

  • Page 35: Storage Of The Generator

    Instruction manual Storage of the generator Checks and trouble shooting Never perform a test run with connected power 5.1 Storage cables. Never touch an electrical connector without a voltage check. – Store the generator in a dry, frost-free room which is well ventilated. When a failure occurs, always report what you –...

  • Page 36: Alternator Trouble Shooting

    QAS 80 - 100 Pd 6.3 Alternator trouble shooting Symptom Possible cause Corrective action Alternator does not excite Blown fuse. Replace fuse. Insufficient residual voltage. Increase the speed by 15 %. No residual voltage. For an instant apply on the + and – terminals of the electronic regulator a 12 V battery voltage with a 30 Ω...
  • Page 37 Instruction manual 6.4.4 Misfire – Fault in fuel lift pump. – Dirty fuel filter element. – Restriction in a fuel pipe. – Restriction in air filter/cleaner or induction system. – Fault in fuel lift pump. – Air in fuel system. –...

  • Page 38: Options Available For Qas 80 Pd And Qas 100 Pd Units

    9822 0992 20 9822 0992 19 Besides the output terminals (secondary side) the automatic battery QAS 80 - 100 Pd Low voltage 9822 0992 21 charger has a trim potentiometer for setting of the output voltage. By means of an insulated slotted screwdriver or adjusting pin the 7.2 Overview of the electrical options...
  • Page 39 Instruction manual 7.3.4 Outlet sockets (S) A brief description of all outlet sockets and circuit breakers provided on the generator is given hereafter: X2-X3 .. 3-phase outlet socket (400 V AC) Provides phases L1, L2 and L3, neutral and earthing. X4 ..
  • Page 40 QAS 80 - 100 Pd 7.3.5 Single frequency with electronic speed 7.3.6 Dual frequency with electronic speed control (SF) control (DF) The “Single frequency” option provides an electronic speed con- The "Dual frequency with electronic speed control" option allows troller which improves the output frequency of the generator at 50/ the unit to work at 50 Hz or at 60 Hz with an improved accuracy at 60 Hz at a constant load.
  • Page 41 Instruction manual 7.3.8 Low voltage (LV) 7.3.10 Earth leakage relay The "Low voltage" option allows to run the unit at low voltage The “Earth relay” option provides a detector that will trip the main (= high current). circuit breaker Q1 when an earth fault current is detected. All the cables that are used must be suitable for high current.
  • Page 42 QAS 80 - 100 Pd 7.3.11 IT-relay S2..Emergency stop button Push the button to stop the generator in case of an emergency. The generator is wired for an IT network i.e. no supply lines of the When the button is pressed, it must be unlocked, by turning it power supply are directly earthed.

  • Page 43: Overview Of The Mechanical Options

    Instruction manual 7.4 Overview of the mechanical options When using this option, make sure to connect the fuel supply line as well as the fuel return line. Connections to fuellines ought to be The following "mechanical" options are available for the air-tight to prevent air from entering the fuel system.

  • Page 44: Technical Specifications

    QAS 80 - 100 Pd Technical specifications 8.1 Technical specifications for QAS 80 Pd units 8.1.1 Readings on gauges Gauge Reading Unit Ammeter L1-L3 (P1-P3) Below max. rating Voltmeter (P4) Below max. rating 8.1.2 Settings of switches Switch Function Activates at...
  • Page 45 Instruction manual Alternator 4) Standard IEC34-1 IEC34-1 ISO 8528-3 ISO 8528-3 Make NEWAGE NEWAGE Model UCI 224 G1 UCI 224 G1 Rated output, class H temp. rise 85 kVA 97.5 kVA rating type acc. ISO 8528-3 Degree of protection IP 23 IP 23 Insulation stator class Insulation rotor class...
  • Page 46 10% overload is permitted for 1 hour in 12 hours. The permissible average power output during a 24h period shall not exceed the stated load factor of 80%. Specific mass fuel used: 0.86 kg/l. Derating Temperature Height (°C) 1000 1500 2000 2500 3000 3500 4000 For use of generator outside these conditions, please contact Atlas Copco. 2954 2380 00...

  • Page 47: Technical Specifications For Qas 100 Pd Units

    Instruction manual 8.2 Technical specifications for QAS 100 Pd units 8.2.1 Readings on gauges Gauge Reading Unit Ammeter L1-L3 (P1-P3) Below max. rating Voltmeter (P4) Below max. rating 8.2.2 Settings of switches Switch Function Activates at Engine oil pressure shut down 0.5 bar Engine coolant temperature shut down...
  • Page 48 QAS 80 - 100 Pd Alternator 4) Standard IEC34-1 IEC34-1 ISO 8528-3 ISO 8528-3 Make NEWAGE NEWAGE Model UCI 274 C UCI 274 C Rated output, class H temp. rise 100 kVA 117.5 kVA rating type acc. ISO 8528-3 Degree of protection...
  • Page 49 10% overload is permitted for 1 hour in 12 hours. The permissible average power output during a 24h period shall not exceed the stated load factor of 80%. Specific mass fuel used: 0.86 kg/l. Derating Temperature Height (°C) 1000 1500 2000 2500 3000 3500 4000 For use of generator outside these conditions, please contact Atlas Copco. 2954 2380 00...

  • Page 50: Conversion List Of Si Units Into British Units

    Nominal rated current cos phi Power factor " Manuf. year/Baujahr/Année de fabrication Manufacturing year MADE BY ATLAS COPCO AIRPOWER n.v. WILRIJK, BELGIUM EEC mark in accordance with Machine Directive 89/392E Mode of operation 1615 6945 00 Winding connections # $...
  • Page 51 Circuit diagrams 2954 2380 00...
  • Page 52 CIRCUIT DIAGRAM 9822 0992 18/01 Applicable for QAS 80 - 100 Qc1001™ to Circ.Diagr POWER to Control Module A1 X9.441 & X9.442 Sx=Remote Start/Stop-switch max. 24Vdc, 4A MAINS SUPPLY (*)= Connect L2 to X25.1 with 230Vd-systems Plant Contactor Output: 12Vdc, max.
  • Page 53 CIRCUIT DIAGRAM to Circ.Diagr POWER Current Transfo T1-T3 to Circ.Diagr POWER Fuses F1-F3 12 13 17 18 33 34 Position of Relay Cont. Cubicle Canopy Legend Wire size : Colour code : aa = 0.5mm 0 = black a = 1 mm 2 = red b = 1.5mm 3 = orange...
  • Page 54 CIRCUIT DIAGRAM 9822 0992 19/01 Applicable for QAS 80 - 100 Qc3001™ A1 A1 to Circ.Diagr POWER A3 A3 to Circ.Diagr POWER to Circ.Diagr POWER Fuses F1-F3 Current Transfo T1-T3 24 37 39 27 to Circ.Diagr POWER 50/60Hz-switch S12 to Circ.Diagr POWER Generator control unit Preheat resistor Starter solenoid...
  • Page 55 CIRCUIT DIAGRAM to X25.10 to Circ.Diagr POWER X9.441 & X9.442 6A 250mA 250mA 250mA Sx=Remote Start/Stop-switch MAINS SUPPLY (3P+N+PE) Customer's Installation (see Instruction Manual) 30 43 Legend Wire size : Colour code : aa = 0.5mm 0 = black a = 1 mm 2 = red b = 1.5mm 3 = orange...
  • Page 56 CIRCUIT DIAGRAM 9822 0992 20/02 Applicable for QAS 80 - 100 Power Circuit diagram Power Supply Voltage a2 a0 See Note 2 XX– XX–(F2) Adjustm. V2 V1 X+(F1) 400-480V Frequency Selection Sensing a2 a0 to Circ.Diagr ENGINE Qc3001 - A1.25 to K7.85 Note 4: Do NOT connect (N) to (PE) R<...
  • Page 57 CIRCUIT DIAGRAM Legend Wire Size x Wire Size y Wire size : Colour code : 60/5A 16mm² 16mm² 100/5A 100A 35mm² 16mm² 0.5 mm² = black 150/5A 125A 50mm² 25mm² mm² = brown 150/5A 144A 50mm² 25mm² 1.5 mm² = red 2.5 mm²...
  • Page 58 CIRCUIT DIAGRAM 9822 0992 21/01 Applicable for QAS 80 - 100 Power Circuit diagram - Low voltage Power Supply Voltage See Note 2 XX– Adjustm. Frequency Selection Sensing to K7.85 Note 4 : Do NOT connect (N) to (PE) R< ∆...
  • Page 59 CIRCUIT DIAGRAM Wire Size x Wire Size y 150/5A 125A 50mm² 25mm² XX–(F2) 150/5A 152A 70mm² 35mm² 300/5A 200A 95mm² 50mm² X+(F1) 300/5A 250A 95mm²EPR-CSP 70mm² 230V-50Hz to Circ.Diagr ENGINE Ampere-meter to Circ.Diagr ENGINE Ampere-meter to Circ.Diagr ENGINE V-meter & Control Module See Note 1 Notes Note 1: The PE-N connection has to be made at the...
  • Page 62 www.atlascopco.com...
  • Page 63 Instruction Manual for AC Generators QAS 80 - 100 Pd...

This manual is also suitable for:

Qas 100 pdQas 80 pd

Table of Contents

Save PDF