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Atlas Copco QAS366 Gd USA Instruction Manual
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Atlas Copco QAS366 Gd USA Instruction Manual

Atlas Copco QAS366 Gd USA Instruction Manual

Ac generators
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Summary of Contents for Atlas Copco QAS366 Gd USA

  • Page 1 ,QVWUXFWLRQ 0DQXDO DQG 3DUWV /LVW IRU $& *HQHUDWRUV 4$6 *G 86$ ,QVWUXFWLRQ PDQXDO   0DQXHO G©LQVWUXFWLRQV   /LEUR GH LQVWUXFFLRQHV   0DQXDO GH LQVWUXo}HV   &LUFXLW GLDJUDPV ¤ 6FKpPDV GH FLUFXLWV ¤ (VTXHPD GH FRQH[LRQHV ¤ (VTXHPDV HOpFWULFRV   3DUWV OLVW ¤...
  • Page 2 4$6 *G 86$...
  • Page 3 16758&7,21 $18$/ &RQJUDWXODWLRQV RQ WKH SXUFKDVH RI \RXU 4$6 $& JHQHUD WRU ,W LV D VROLG VDIH DQG UHOLDEOH PDFKLQH EXLOW DFFRUGLQJ WR WKH ODWHVW WHFKQRORJ\ )ROORZ WKH LQVWUXFWLRQV LQ WKLV ERRNOHW DQG ZH JXDUDQWHH \RX \HDUV RI WURXEOHIUHH RSHUDWLRQ 3OHDVH UHDG WKH IROORZLQJ LQVWUXFWLRQV FDUHIXOO\ EHIRUH VWDUWLQJ WR XVH \RXU PDFKLQH :KLOH HYHU\ HIIRUW KDV EHHQ PDGH WR HQVXUH WKDW WKH LQIRUPDWLRQ...
  • Page 4 The policy of Atlas Copco is to provide the users of their equipment with safe, reliable and efficient products. Factors taken into account are among others: (1(5$/ 6$)(7<...
  • Page 5 Never refill fuel while the unit is running, unless otherwise stated in the Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts such - ascertain that the towing eye can swivel freely on the hook, - check that the wheels are secure and that the tires are in good condition as air outlet pipes or the engine exhaust.
  • Page 6 Parts shall only be replaced by genuine Atlas Copco replacement parts. a reliable indication that dangerous, invisible dust is not present in the air.
  • Page 7 16758&7,21 $18$/ 22 Before clearing the generator for use after maintenance or overhaul, submit it to a testrun, check that the AC power performance is correct and that the control and shut down devices function correctly. 22/ $33/,&$7,216 6$)(7<  7 Apply the proper tool for each job.
  • Page 8 - Y A 3 - 606035 - x x x x x x - 1200 3/N/PE 400/230 cos phi 1994 MADE BY ATLAS COPCO AIRPOWER n.v. WILRIJK BELGIUM 1615 6945 00 d ie Lifting eye Alternator Filler cap fuel Guiding rod...
  • Page 9 16758&7,21 $18$/ 2'<:25. 21752/ $1' ,1',&$725 3$1(/  %  & The alternator, the engine, the cooling system, etc. are enclosed in a sound-insulated bodywork that can be opened by means of side doors (and service plates). The generator’s lifting eye is located in the middle of the roof. The re- °C cesses in the roof have guiding rods at both sides.
  • Page 10 4$6 *G 86$  3DUDOOHOLQJ /  6WRS HQJLQH OLJKW With the starter switch into the P1/P5 position and the engine 6 6LQJOHSDUDOOHO VZLWFK running, push and hold the diagnostic request switch to have Enables the generator (combined with the SAPE unit) to oper- the active codes flashing on the stop engine light.
  • Page 11 16758&7,21 $18$/ $77(5< 6:,7&+  % 6 (PHUJHQF\ VWRS EXWWRQ Push the button to stop the generator in case of an emergency. The battery switch is situated inside the sound-insulated bodywork. It When the button is pressed, it must be unlocked, by turning it allows to open or to close the electrical connection between the battery anti-clockwise, before the generator can be restarted.
  • Page 12 4$6 *G 86$ 6:,7&+(6 5,3/( 92/7$*( :,7+ 6:,7&+  '  7 96: For correct functioning of the module, the DIP switches at the back of The generator can run in two different modes: the control module should be positioned as follows: –...
  • Page 13 FRQWDFW YROWDJH LV QRW HIIHFWLYH XQOHVV D VXLWDEOH evators. HDUWKLQJ LV PDGH Consult Atlas Copco for measures against the adverse influence of 7KH JHQHUDWRU LV ZLUHG IRU D 71V\VWHP WR ,(&  non-linear loads.  LH RQH SRLQW LQ WKH SRZHU VRXUFH GLUHFWO\ HDUWKHG...
  • Page 14 4$6 *G 86$ 7$57,1* 3URWHFWLRQ  6 )RU VDIHW\ UHDVRQV LW LV QHFHVVDU\ WR SURYLGH DQ LVR 7R VWDUW XS WKH XQLW ORFDOO\ ZLWKRXW XVLQJ WKH UH ODWLQJ VZLWFK RU FLUFXLW EUHDNHU LQ HDFK ORDG FLUFXLW PRWH VWDUWVWRS VZLWFK SURFHHG DV IROORZV /RFDO OHJLVODWLRQ PD\ LPSRVH WKH XVH RI LVRODWLQJ GHYLFHV ZKLFK FDQ EH ORFNHG –...
  • Page 15 16758&7,21 $18$/ 85,1* 23(5$7,21 7233,1*  '  6 Following points should be carried out regularly: 7R VWRS WKH XQLW ZKHQ WKH VWDUWHU VZLWFK LV LQ SRVL WLRQ 3 SURFHHG DV IROORZV – Check the engine gauges and the lamps for normal readings. –...
  • Page 16 4$6 *G 86$ 0$,17(1$1&( %HIRUH FDUU\LQJ RXW DQ\ PDLQWHQDQFH DFWLYLW\ FKHFN WKDW WKH VWDUW VZLWFK LV LQ SRVLWLRQ 2 DQG WKDW QR HOHFWULFDO SRZHU LV SUHVHQW RQ WKH WHUPLQDOV $,17(1$1&( 6&+('8/(  0 'DLO\ ,QLWLDO 6PDOO 1RUPDO <HDUO\  KRXUV  KRXUV  KRXUV  KRXUV...
  • Page 17 16758&7,21 $18$/ 6725$*( 2) 7+( *(1(5$725 &+(&.6 $1' 7528%/( 6+227,1* 725$*(  6 1HYHU SHUIRUP D WHVW UXQ ZLWK FRQQHFWHG SRZHU – Store the generator in a dry, frost-free room which is well ventilated. FDEOHV 1HYHU WRXFK DQ HOHFWULFDO FRQQHFWRU ZLWKRXW D YROWDJH FKHFN –...
  • Page 18 4$6 *G 86$ /7(51$725 7528%/( 6+227,1*  $ 6\PSWRP 3RVVLEOH FDXVH &RUUHFWLYH DFWLRQ Blown fuse. Replace fuse. 6y‡r…h‡‚…Ãq‚r†Ã‚‡Ãr‘pv‡r Insufficient residual voltage. Increase the speed by 15 %. No residual voltage. For an instant apply on the + and – terminals of the electronic regulator a 12 V battery voltage with a 30 Ω...
  • Page 19 16758&7,21 $18$/ 1*,1( 7528%/( 6+227,1*  ( A first fault diagnose can be read on the check engine light (L7) and the engine stop light (L6). For more detailed information refer to the En- gine operating manual. An extensive Engine troubleshooting manual is available at Detroit Diesel.
  • Page 20 4$6 *G 86$ 7(&+1,&$/ 63(&,),&$7,216 ($',1*6 21 *$8*(6  5 *DXJH 5HDGLQJ 0HWULF Ammeter L1 (P1) Below max. rating Ammeter L2 (P2) Below max. rating Ammeter L3 (P3) Below max. rating Voltmeter (P4) Depends upon selector switch Frequency meter (P5) Between 60 and 62.5 Hourmeter (P6) Adding up...
  • Page 21 16758&7,21 $18$/ $OWHUQDWRU Type ECN 37 3L ECN 37 3L Rated net output 408 kVA 408 kVA Number of wires Speed 1800 rpm 1800 rpm Insulation armature winding, class Insulation field winding, class 8QLW Dimensions (L x W x H) 155 x 55.8 x 83 in 3955 x 1431 x 2128 mm Weight net mass...
  • Page 22 4$6 *G 86$...
  • Page 23 &LUFXLW GLDJUDPV 6FKpPD GH FLUFXLW (VTXHPD GH FRQH[LRQHV (VTXHPDV HOpFWULFRV...
  • Page 24 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP    $SSOLFDEOH IRU 4$6 *G 86$...
  • Page 25 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP LEGEND : Wire size: Colour code: X25:1 to Power Circuit Diagram X25:2 to S13/S2b 1 2 3 KN12 REMOTE A4 A4 START B4 B4 B5 B5 PN 19 C1 C1 PL 20 "S"...
  • Page 26 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP    @IBGDTC AS6I86DT Fuel level sensor Capteur, niveau de carburant Coolant temperature sensor Capteur, température eau de refroidissement Oil pressure sensor Capteur, pression d’huile Fuse 10A Fusible 10A Fuse 30A Fusible 30A...
  • Page 27 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP    @TQ6fPG QPSUVBV¶T Sensor del nivel de combustible Sensor do nível de combustível Sensor de temperatura del refrigerante Sensor da temperatura do refrigerante Sensor de presión de aceite Sensor da pressão do óleo Fusible 10A Fusível 10A...
  • Page 28 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP    $SSOLFDEOH IRU 4$6 *G 86$ see note from Remote Start module Engine Circuit Diagram px54 Customer's installation Sx : min. 12 Vdc 4A Kx : to be wired between Generator and Load coil : max.
  • Page 29 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP LEGEND: Wire size: Colour code: aa = 0.5 mm 2 0 = black mm 2 a = 1 1 = brown b = 1.5 mm 2 2 = red c = 2.5 mm 2 3 = orange mm 2...
  • Page 30 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP    @IBGDTC AS6I86DT F1-5 Fuse 4A Fusible 4A Alternator Groupe électrogène Auxiliary relay voltage selection (lower voltage) Sélection de tension de relais auxiliaire (tension inférieure) Auxiliary relay voltage selection (higher voltage) Sélection de tension de relais auxiliaire (tension supérieure) Contactor Contacteur...
  • Page 31 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP    @TQ6fPG QPSUVBV¶T F1-5 Fusible 4A Fusível 4A Generator Alternador Selección de voltaje del relé auxiliar (bajo voltaje) Relé auxiliar de selecção de voltagem (menor voltagem) Selección de voltaje de relé...
  • Page 32 8DS8VDUÃ9D6BS6H 9D6BS6HH6Ã9@GÃ8DS8VDUP @G@FUSDT8CÃT8C@H6 FS@UTTFE@H6 T8C@H6Ã9@Ã8DS8VDU TUSH9D6BS6H W@S9S6CUVIBTQG6I m€yl‹y‚‚yÁ`°†‚yŒŠt 9D6BS6H6Ã9@Ã8DS8VDUPT 9D6BS6HH6Ã9PTÃ8DS8VºUPT FPQQGDIBTT8C@H6 T˜CFgF66WDP...