Heating System Service Checks - Lennox 80UGH Unit Information

IV−HEATING SYSTEM SERVICE CHECKS
A−A.G.A./C.G.A. Certification
All units are A.G.A. and or C.G.A. design certified without
modifications. Refer to the 80UHG Operation and Installa-
tion Instruction Manual Information.
B−Gas Piping
Gas supply piping should not allow more than 0.5"W.C.
drop in pressure between gas meter and unit. Supply gas
pipe must not be smaller than unit gas connection.
Compounds used on gas piping threaded joints should be
resistant to action of liquefied petroleum gases.
C−Testing Gas Piping
IMPORTANT
In case emergency shutdown is required, turn off
the main shut-off valve and disconnect the main
power to unit. These controls should be properly
labeled by the installer.
When pressure testing gas lines, the gas valve must be
disconnected and isolated. Gas valves can be damaged if
subjected to more than 0.5psig (14" W.C.). See figure 20. If
the pressure is equal to or less than 0.5psig (14"W.C.), use
the manual shut−off valve before pressure testing to iso-
late furnace from gas supply.
GAS PIPING TEST PROCEDURE
MANUAL MAIN SHUT−OFF VALVE
WILL NOT HOLD TEST PRESSURE
IN EXCESS OF 0.5 PSIG (14"W.C.)
GAS VALVE
FIGURE 20
When checking piping connections for gas leaks, use pre-
ferred means. Kitchen detergents can cause harmful corro-
sion on various metals used in gas piping. Use of a specialty
Gas Leak Detector is strongly recommended. It is available
CAP
FIELD PROVIDED
LINE PRESSURE
TAP
Page 16
through Lennox under part number 31B2001. See Corp.
8411−L10, for further details.
Do not use matches, candles, flame or any other source of
ignition to check for gas leaks.
D−Testing Gas Supply Pressure
When testing supply gas pressure, connect test gauge to
inlet pressure tap (field provided). See figure 20. Check
gas line pressure with unit firing at maximum rate. Low
pressure may result in erratic operation or underfire. High
pressure can result in permanent damage to gas valve or
overfire. For 80UHG−45,60 and 75 BTUH natural gas
units, operating pressure at the unit must be a minimum
4.5"W.C. For the 80UHG−100 and 120 BTUH units, the op-
erating pressure must be a minimum of 5.0"W.C. For L.P.
gas units, operating pressure at unit gas connection must
be a minimum of 11.0" W.C.
On multiple unit installations, each unit should be checked
separately, with and without other units operating. Supply
pressure must fall within range listed in previous para-
graph.
E−Check Manifold Pressure
After line pressure has been checked and adjusted, check
manifold pressure. Move pressure gauge to outlet pres-
sure tap located on unit gas valve (GV1). Checks of man-
ifold pressure are made as verification of proper regulator
adjustment. Manifold pressure for the 80UHG can be mea-
sured at any time the gas valve is open and is supplying gas
to the unit. Normal manifold pressure for natural gas units is
3.5 in. W.C. For LP/propane gas the correct manifold pres-
sure is 9.5 in. W.C.
IMPORTANT
For safety, connect a shut-off valve between the
manometer and the gas tap to permit shut off of
gas pressure to the manometer.
TABLE 9
GAS VALVE REGULATION
Unit (Fuel) Operating Pressure (outlet) in. W.C.
Natural
L.P.
The gas valve is factory set and should not require adjust-
ment. All gas valves are factory regulated. See table 9.
See specifications section of this manual for High Altitude
manifold pressure settings.
3.5 +0 −0.3
9.5 + 0.5