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BuckMaster 51 Manual

Zero clearance cabinet non-catalyst room heater
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MODEL 51 ROOM HEATER AND MODEL 51ZC
ZERO CLEARANCE CABINET
NON-CATALYST
SAFETY NOTICE
FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE
INSTALLATION
INSTRUCTIONS.
CONTACT
LOCAL
BUILDING
OR
FIRE
OFFICIALS
CONCERNING
RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA.
TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY
NEW BUCK CORPORATION - SPRUCE PINE, NC 28777
Revised 6/2001

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  • Page 1 MODEL 51 ROOM HEATER AND MODEL 51ZC ZERO CLEARANCE CABINET NON-CATALYST SAFETY NOTICE FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL...

  • Page 3: Table Of Contents

    Residential Installation…………………………………………………………………...33 Mobile Home Installation………………………………………………………………..42 Preventive Maintenance And Safety Precautions……………………………………….48 Removing Model 51 Room Heater From Model 51ZC Cabinet………………………..49 Reinstalling The Model 51 Room Heater In The Model 51ZC Cabinet………………..50 Model 51 Room Heater And Model 51ZC Cabinet Identification……………………...51 Warranty………………………………………………………………………………...52...

  • Page 5: Important Instructions

    If appliance is installed in mobile homes: “DO NOT INSTALL IN SLEEPING • ROOMS.” The Model 51 is approved for use in specified Zero Clearance fireplaces (ZCF’s). • Examine the masonry fireplace and chimney prior to installation of the fireplace accessory •...

  • Page 6: Section I: Introduction

    These unit may also be used with optional room air blower. To order the optional motor assembly you must specify the stove model number and give the following part number: *Model 51 Motor Assembly—MA 5126715 For operation and use of this electrical assembly, see instructions provided with the motor...

  • Page 7: Section Ii: Masonry Insert Installation

    SECTION II MASONRY INSERT INSTALLATION The Model 51 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine the acceptability of the fireplace and chimney for use with a woodstove.

  • Page 8: Installation Preparation-Fireplace

    MINIMUM CLEARANCES 1. The hearth must be of masonry construction and must extend a minimum of 20" in front of the firebox opening and a minimum of 16" to either side of the firebox opening. 2. If there is not minimum hearth protection from the front of the firebox opening and the front of the masonry hearth, a floor protector must be used in front of the hearth to protect combustible materials.

  • Page 9: Mounting The Trim Panels

    INSTALLATION PROCEDURE Not Shown (Use a Listed Direct or Positive Connect) POSITIONING THE HEATER NOTE: It is not necessary to direct connect this unit unless installed in an improperly drawing fireplace or oversized flue. It is recommended a chimney connector be installed from the appliance flue collar to the first fireplace chimney section.

  • Page 10: Final Check

    NOTE: Mount the top trim panel so that it sits in front of the top of the side trim panels.. 9. Obtain the brass trim kit provided with insert kit and slip over the top and sides of trim panels. (Top ends of brass may need to be trimmed to fit.) 10.
  • Page 11 CAUTION UNIT PAINTED WITH SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A SMOKE ALARM.

  • Page 12: Section Iii: Pre-Fab Insert Installation

    Woodside Majestic The Model 51 will fit any of the models that are large enough to accept them. NOTE: A full chimney liner is required in a Zero Clearance or pre-fab fireplace. NOTE: The ash lip, smoke baffle, and smoke shelf may be removed if necessary to provide room for these models.

  • Page 13: Section Iv: Residential Freestanding Installation

    SECTION IV RESIDENTIAL FREESTANDING INSTALLATION PREPARING THE STOVE FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used. 3.
  • Page 14 8. Obtain four 1/4" self-tapping screws and secure the stand to the heater. 9. Reposition the heater to the upright position. Chimney Ceiling Exits: This model is designed for connection to: (1) Simpson Duravent (4) Metal Fab (2) Security (5) Airjet (3) Selkirk Metal Bestos (6) Jakes Evans listed at 2100º...
  • Page 15 ROOF CEILING Figure 5 ATTIC 18" MIN. CEILING Figure 6 CENTER LINE OF ELBOW "TEE" BOX ASSEM. WALL PASS-THROUGH CONNEC MARK PLUMB LINE WALL B. Wall Exit Into Metal Tee-Box 1. Mark the plumb line on the wall directly behind the center of the heater. (See Figure 6.) NOTE: When using 24# ga.
  • Page 16 3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to the ceiling as noted in Figure 6. This will give you the center of the hole for the chimney penetration. 4.
  • Page 17 Connectors may pass through walls or partitions constructed of combustible material if the connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through and is installed in accordance with the conditions of the listing. (b) Selected or fabricated in accordance with the conditions and clearances as stated in the NFPA-211 Code.

  • Page 18: Alcove Installation Clearances

    ROOF CEILING CHIMNEY CONNECTOR Figure 8 Close Clearance Installation using: (1) 8" Simpson Dura-Vent double wall chimney connector “Type DVL” and 8" Simpson Dura-Vent 2100º HT. “Type DP” chimney. (2) 8" Security Type DL double wall connector and 8" Security Type "ASHT" High Temp Chimney. (3)8"...
  • Page 19 FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crumpled pieces of newspaper in the stove. Light it and close the door. Ensure that the stove draws properly through the primary draft.

  • Page 20: Freestanding Installation Clearances

    CLEARANCES FOR MODEL - 51 MINIMUM CLEARANCES TO COMBUSTIBLES FREESTANDING BACK WALL Figure 9 MODEL MODEL 51 16" 15" 18" 10" 4" 6" 20" NOTE: All clearances are to combustibles without low clearance shields and using single wall pipe and minimum floor protector. The clearances above may be reduced. Follow NFPA-211...
  • Page 21 CLEARANCES FOR MODEL - 51 MINIMUM CLEARANCES TO COMBUSTIBLES DOUBLE WALL WITH SHIELDS BACK WALL Figure 10 MODEL MODEL 51 14" 6" 10" 6" 4" 6" 20" NOTE: All clearances are to combustibles with all low clearance shields and double wall...

  • Page 22: Installation Of Close Clearances Shields

    Installation of Close Clearance Shields (Optional) 1. Taking close clearance side shields, hold up to side of stove leaving 1/4" gap between shield and top of stove. 2. Make reference mark in center of pre-punched hole in top & bottom of shield. Drill two (2) 3/32"...

  • Page 23: Alcove Installation Clearances

    ALCOVE INSTALLATION CLEARANCES BACK WALL Figure 11 MODEL MODEL 51 14" 6" 10" 84" 36" NOTE: Clearances to be used with double wall low clearance pipe and low clearance shield kit only.
  • Page 24 MINIMUM CLEARANCES CHART MODEL 51 Mobile Home/ Alcove Mobile Home / Mobile Home/ Residential Double Wall Residential Residential Double Wall Pipe Close Clearance Single Wall Pipe Double Wall Pipe Close Clearance Shields *Sidewall to 16" 16" 14" 14" Combustible *Rear to Combustible 15"...

  • Page 25: Section V: Freestanding Mobile Home Installation

    SECTION V FREESTANDING MOBILE HOME INSTALLATION FLOOR PROTECTION Floor protector must be 3/8" minimum thickness non-combustible material or equivalent. CHIMNEY This model is designed for connection to Simpson Duravent, Security, Selkirk Metal Bestos and Metal Fab. Air Jet, Jakes Evans-HT-103 2100 pipe.
  • Page 26 PREPARING THE ROOM HEATER LOCATION 1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. 2. Place the protective floor pad in position. For minimum floor protection see page 23. 3.
  • Page 27 14. From under the mobile home, slip the duct up through the 4-1/4" hole. Push up until the face of the outside air duct contacts the underside of the floor of the mobile home. For certain floor thickness, you may have to shorten the length of the outside air duct. 15.
  • Page 28 2. After locating the center of the hole install the ceiling support box, chimney, flashing and rain cap using listed chimney only. Only use pipe listed in this manual. CAUTION REFER TO CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF CHIMNEY PARTS. BE SURE TO FOLLOW CHIMNEY INSTRUC- TIONS FOR PROPER CLEARANCES TO COMBUSTIBLE AND PROPER AIR SPACING REQUIRED.
  • Page 29 FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crumpled pieces of newspaper in the stove. Light it and close the door. Ensure that the stove draws properly through the primary draft.

  • Page 30: Section Vi: Wood Heater Safety

    SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.

  • Page 31: Section Vii: Operation

    NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION NOTE: If the optional blower is being used on the Model 51, operate the blower in the “OFF” position for the first thirty (30) minutes after starting the fire and in the “OFF”...

  • Page 32: Section Viii: Troubleshooting

    SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION 1. Sluggish Heater 1. Obstruction in Chimney 1. Check for and remove obstruction 2. Improperly sealed trim 2. (a) Check trim kit kit or direct connect kit gasketing seal to fireplace and gasket as necessary to seal unit.
  • Page 33 PROBLEM POSSIBLE CAUSE SOLUTION 2. High fuel consumption 1. Improper regulation of 1. (a) Close inlet air control draft or inlet air as much as possible to maintain desired heat output. (b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary 2.

  • Page 34: Zero-Clearance Cabinet Model 51Zc

    PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 36 D. All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an authorized service representative are not covered under this warranty.

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51zc

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