Rinnai PRESTIGE Operation & Installation Manual
Solar split systems
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Operation / Installation
RINNAI 'PRESTIGE'
The appliance must be installed, commissioned and serviced by an
authorised person in accordance with all applicable local rules and
NOTE
regulations.
The collector flow and return pipes should be 15mm copper tube or
alternative tube supplied by Rinnai.
WARNING
Plastic pipe must not be used. Plastic pipe is not suited to the high
water temperatures and pressures that may occur in the collector
flow and return system.
NOT SUITABLE AS A POOL OR SPA HEATER
Manual
RINNAI 'SUNMASTER'
Solar Split Systems
®
and
®
All Rinnai gas products
W169
are A.G.A. certified.
SAI Global
AS 2712
Lic No.1849
SAI Global
Distributed and serviced in Australia under a Quality
System certified as complying with ISO 9001 by
SAI Global
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Table of Contents
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Summary of Contents for Rinnai PRESTIGE
- Page 1 A.G.A. certified. SAI Global The collector flow and return pipes should be 15mm copper tube or alternative tube supplied by Rinnai. WARNING Plastic pipe must not be used. Plastic pipe is not suited to the high water temperatures and pressures that may occur in the collector flow and return system.
- Page 2 IMPORTANT INFORMATION...
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Page 3: Table Of Contents
CHECKING SOLAR PUMP OPERATION..........................57 ADJUSTING FLOW CONTROL VALVE ...........................57 PRE SOLAR HEATING CHECKS ............................58 SOLAR HEATING ..................................58 FINISHING THE INSTALLATION .............................58 DRAINING INSTRUCTIONS..............................59 CONTACT INFORMATION........................61 Rinnai Australia - 1 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... -
Page 4: Important Information & Warnings
MUST BE replaced by an authorised person in order to avoid a hazard, using genuine replacement parts available from Rinnai. Take care not to touch the power plugs with wet hands. Care should be taken not to touch the pipe work as it may be HOT! The pipes between the solar collectors and storage cylinder MUST BE copper, or alternative material pipes that may be supplied by Rinnai. -
Page 5: Scalds Hazards
NEVER…. Leave a toddler in the care of another child. They may not understand the need to have the water temperature set at a safe level. Rinnai Australia Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... -
Page 6: Operation Principle
PUMP & SOLAR CONTROL MODULE COLD WATER COLD WATER SUPPLY SUPPLY ELECTRIC ELEMENT Figure 3. Prestige Gas Hot Water Systems Figure 4. Prestige Electric Hot Water Systems Rinnai Australia Solar Split Systems Operating / Installation Manual - Version 8 18/10/10... -
Page 7: Safety Devices
If the valve leaks continuously, try easing the valve gear for a few seconds. This may dislodge any foreign matter and alleviate the problem. If this does not alleviate the problem contact Rinnai. Operate the easing gear regularly to remove any lime deposits and to verify that it is not blocked. -
Page 8: Water Temperature
Switch on the electric supply to the solar controller and pump. Solar water heating will now occur. Hot water is available immediately from the gas booster when hot water tap is opened, irrespective of solar heat gain. Rinnai Australia Solar Split Systems Operating / Installation Manual - Version 8 18/10/10... -
Page 9: Water Quality
It is recommended that the sacrificial anode fitted to Sunmaster cylinders be inspected very 5 years or more frequently in areas where there is a high incidence of water deposits. This does not apply to Rinnai Prestige cylinders. Anodes suited to hard and soft water, are available from Rinnai. -
Page 10: Save A Service Call
SAVE A SERVICE CALL SAVE A SERVICE CALL Before calling Rinnai for service, perform the fault finding steps in the Table 1. If the problem persists, contact Rinnai. Service calls attending to any condition or fault that is not related to the Rinnai product and components may be chargeable. - Page 11 The temperature of the water delivered should be at least 55° C (allowing for heat losses in pipe work). If this is not the case or the temperature needs to be increased contact Rinnai. The thermostat settings of the heating element thermostat can also be confirmed directly by a qualified person as described under 'hot water storage &...
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Page 12: Specifications For Systems
SYSTEM SPECIFICATIONS AND DIMENSIONS Specifications and principal dimensions for the various systems and components are shown below. Table 2 - System Specifications Rinnai ‘Sunmaster’ Rinnai ‘Sunmaster’ Systems Systems Rinnai ‘Prestige’ System Type SG175, SG215, SG270, SG340, Systems SE160, SE200 SE315... -
Page 13: Specifications For Solar Collectors
FTC Version Frost Protection to -5°C must be in low temperature mode Frost Protection (refer page 19). * FOR MORE INFORMATION ON FROST PROTECTION REFER TO WARRANTY BOOKLET Rinnai Australia - 11 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10... -
Page 14: Specifications For Storage Cylinders
CYLINDER DIAMETER TEMPERATURE SENSOR DRY WELL Figure 5 - Dimensional Drawing - Rinnai Sunmaster Vitreous Enamel Storage Cylinder - Gas Boosted Split Systems Rinnai Australia - 12 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10... - Page 15 CYLINDER DIAMETER TEMPERATURE SENSOR DRY WELL Figure 6 - Dimensional Drawing - Rinnai Sunmaster Vitreous Enamel Storage Cylinder - Electric Boosted Split Systems Rinnai Australia - 13 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10...
- Page 16 Weight Empty (kg) SOLAR RETURN COLD WATER INLET Figure 7 - Dimensional Drawing - Rinnai Prestige Stainless Steel Storage Cylinder - Gas Boosted Split systems Rinnai Australia - 14 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10...
- Page 17 Weight Empty (kg) SOLAR RETURN COLD WATER INLET Figure 8 - Dimensional Drawing - Rinnai Prestige Stainless Steel Storage Cylinder - Electric Boosted Split systems Rinnai Australia - 15 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10...
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Page 18: Specifications For Gas Boosters
Gas boosters factory pre set to 60°C or 65°C will be marked as such. If there are no temperature markings on the water heater, on site conversion is required. This is a simple procedure, contact your Service Agent. Rinnai Australia - 16 -... -
Page 19: Installation & Maintenance - All Systems
The solar storage cylinders have an ingress protection rating of IPX4 making them suitable for internal or external installation. Rinnai 'external' gas boosters are suitable for external installation only. Storage cylinders must be installed in freestanding mode on a level and stable base. For external installations, storage cylinders should be mounted on a concrete base at least 50mm thick or on well seasoned, evenly spread hardwood slats with a thickness of at least 25mm. -
Page 20: Gas Booster Location And Mounting (Where Applicable)
50°C for all other buildings. To comply with these requirements, a temperature limiting device, such as a thermostatic mixing or tempering valve, will be required on all solar hot water systems as detailed in Figures 9 and 10. Rinnai gas continuous flow water heater for solar applications,... -
Page 21: Frost Protection Mode On Solar Controller
Power MUST be turned OFF to the Controller before opening the controller box. WARNING • Power MUST be OFF when adjusting Dip Switches. Rinnai Australia - 19 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10... -
Page 22: Valves & Fittings
A approved pressure limiting valve (supplied with some systems) is required if the maximum rated water supply pressure in Table 2 is exceeded. Rinnai Australia - 20 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10... -
Page 23: Regulations And Occupational Health And Safety (Oh&S)
REGULATIONS AND OCCUPATIONAL HEALTH AND SAFETY (OH&S) Installation and commissioning must be performed by authorised persons. Rinnai solar systems must be installed in accordance with these Instructions and all regulatory requirements which exist in your area including those in relation to manual lifting, working at heights and on roofs. Applicable publications and regulations may include: •... -
Page 24: Solar Collector Roof Mounting Options
For mounting options not shown in Figure 17, for example in areas where the cyclone frame can not be used, consult your nearest Rinnai Branch or Rinnai Representative. It is normal to mount the solar collectors down close to the gutter. Roof construction must be checked to ensure that the roof timbers are capable of supporting the additional load. -
Page 25: Solar Collector Installation Components
INSTALLATION KITS PART NUMBERS 1 collector : R33202739 Kinco Nut ½ 16801012 2 collectors : R33202740 3 collectors : R33202741 Kinco Olive ½ 33001012 Rinnai Australia - 23 - Solar Split Systems Operating / Installation Manual - Version 8 - 18/10/10... -
Page 26: Standard Installation
STANDARD INSTALLATION Collector Mounting Component Pre Assembly for a Standard Installation This installation is not suitable for use in cyclonic areas. For further details, please contact your local Rinnai Solar distributor. NOTE • Assemble the collector rail components as shown in Figure 18 below. - Page 27 INSTALLATION OF SOLAR COLLECTORS STANDARD INSTALLATION CONTINUED Fastening (Collectors to a Tiled Roof) This installation is not suitable for in cyclonic areas. For further details, please contact your local Rinnai Solar distributor. NOTE • Position the lower collector mounting rail...
- Page 28 INSTALLATION OF SOLAR COLLECTORS STANDARD INSTALLATION CONTINUED Fastening (Collectors to a Metal Roof) This installation is not suitable for use in cyclonic areas. For further details, please contact your local Rinnai Solar distributor. NOTE • Position the lower collector mounting rail...
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Page 29: Framed Installations - Flat, Reverse & Side Pitch
INSTALLATION OF SOLAR COLLECTORS The frames are not suitable use in cyclonic areas. For the correct frame for use in cyclone areas, contact your local Rinnai Solar distributor. NOTE FRAMED INSTALLATIONS - FLAT, REVERSE & SIDE PITCH Table 8 - Framed Installations •... -
Page 30: Collector Fittings Installations
Not doing this can cause damage to the collector. Figure 29 - Collector Fitting Details (Enduro, Equinox & Excelsior Collectors) Rinnai Australia - 28 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... - Page 31 One side should be held still while the other side is tightened. Not doing this can cause damage to the collector. Figure 30 - Collector Fitting Details (E-Frost Collectors) Rinnai Australia - 29 - Solar Split Systems Operating / Installation Manual Version 8-18/10/10...
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Page 32: Installation Of Solar Gas Boosted Systems
Gas boosters for use in solar hot water systems are preset to deliver a fixed temperature of 60°C in accordance with plumbing regulations. In addition, they contain the warning stating "Rinnai Water Controllers are NOT compatible with solar hot water installations and MUST NOT BE USED" in the vicinity of the temperature controller connections inside the appliance.... - Page 33 INSTALLATION OF SOLAR GAS BOOSTED SYSTEMS Figure 31 - Smartstart® Schematic Rinnai Australia - 31 - Solar Split Systems Operating / Installation Manual Version 8-18/10/10...
- Page 34 It is the installer’s responsibility to ensure current requirements are met. AS 5601 - Figure 5.3 ‘Clearances’ - Gas Booster Flue Terminal Rinnai Australia - 32 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10...
- Page 35 AS 5601 for details. Location of gas booster flue terminal must be in accordance with Figure 5.3 of AS 5601. Rinnai Australia - 33 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10...
- Page 36 INSTALLATION & MAINTENANCE - GAS BOOSTED SYSTEMS Sunmaster - SGPKIT Figure 32 - Sunmaster Gas SG175 or SG215 with SGPKIT Rinnai Australia - 34 - Solar Split Systems Operating / Installation Manual - Version 8- 18/10/10...
- Page 37 Extension Pipe 11603348 Operation and Installation Manual 15401030 Booster and Pump Mounting Instruction Sheet 15401031 Saddle Clamp 27201015 Warranty booklet 15401024 RECS form Standardsmark Sticker 15401023 15802091 Rinnai Australia - 35 - Solar Split Systems Operating / Installation Manual Version 8-18/10/10...
- Page 38 INSTALLATION & MAINTENANCE - GAS BOOSTED SYSTEMS Sunmaster - SGPKIT2 Figure 33 - Sunmaster Gas SG175 or SG215 with SGPKIT2 Rinnai Australia - 36 - Solar Split Systems Operating / Installation Manual - Version 8- 18/10/10...
- Page 39 Adaptor Rp ¾ x G ¾ (flexi) 16601006 Cold Inlet Copper T 11603921 Warranty booklet 15401024 Screws 22601048 RECS form Operation and 15401023 Installation Manual 15401021 Rinnai Australia - 37 - Solar Split Systems Operating / Installation Manual Version 8-18/10/10...
- Page 40 INSTALLATION & MAINTENANCE - GAS BOOSTED SYSTEMS Sunmaster SG270 - SG340 with SGPKIT 270 Figure 34 - Sunmaster Gas SG270 or SG340 with SGPKIT270 Rinnai Australia - 38 - Solar Split Systems Operating / Installation Manual - Version 8- 18/10/10...
- Page 41 Standardsmark Sticker 15802091 Saddle Clamp 27201015 *This kit is used for a variety of installations. Items marked with an * are not needed for this particular installation Rinnai Australia - 39 - Solar Split Systems Operating / Installation Manual Version 8-18/10/10...
- Page 42 INSTALLATION & MAINTENANCE - GAS BOOSTED SYSTEMS Sunmaster SG270 and SG340 with SGPKIT3 Figure 35 - Sunmaster Gas SG270 - SG340 with SGPKIT3 Rinnai Australia - 40 - Solar Split Systems Operating / Installation Manual - Version 8- 18/10/10...
- Page 43 Temperature Sensor with 2 m lead Gas Booster Part of Pump and Controller Assembly Mounting Template (39001735), but shown separately 15401034 for clarity in diagrams 31002710 Rinnai Australia - 41 - Solar Split Systems Operating / Installation Manual Version 8-18/10/10...
- Page 44 INSTALLATION & MAINTENANCE - GAS BOOSTED SYSTEMS Prestige MK11 Gas with USKIT1 Figure 36 - Prestige Gas with USKIT1 Rinnai Australia - 42 - Solar Split Systems Operating / Installation Manual - Version 8- 18/10/10...
- Page 45 INSTALLATION & MAINTENANCE - GAS BOOSTED SYSTEMS Prestige MKII Gas with USKIT1 Items Supplied with Cylinder Items Supplied in USKIT1 PTR Valve 11004784 Adaptor ¾ R to ½ Rp 19801004 Cold Inlet Copper T 11603921 T ¾ Rp 19001011 Nipple R ¾...
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Page 46: Clearances
The cold (shorter) temperature sensor lead should be fitted as Figure 3 - Temperature Sensor Leads shown in the relevant diagram in Figures 32 to 36. Rinnai Australia - 44 - Solar Split Systems Operating / Installation Manual - Version 8 18/10/10... -
Page 47: Filling The System
3. Pumps will operate when solar energy is available to be collected. Pump operation can be checked by placing the end of a screw driver to the pump body and the other end of the screw driver near your ear. Rinnai Australia - 45 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... -
Page 48: Pre Solar Heating Checks
5. If leak testing completed and successful, have any covers been removed from the solar collectors? 6. Has operation of the solar pump been checked? 7. Have the hot and cold sensors and leads been positioned and connected correctly? Rinnai Australia - 46 - Solar Split Systems Operating / Installation Manual - Version 8 18/10/10... -
Page 49: Solar Heating
2. Activate electrical power to both the gas booster and solar pump and controller. Solar heating of the water in the cylinder will now commence when sufficient solar reduction is available. Rinnai Australia - 47 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... -
Page 50: Finishing The Installation
6. Disconnect the connection between the solar 'flow pipe' and solar pump. 7. Disconnect the connection between the solar 'return pipe' and the cylinder. 8. The cylinder and solar collectors will now drain completely. Rinnai Australia - 48 - Solar Split Systems Operating / Installation Manual - Version 8 18/10/10... -
Page 51: Installation & Maintenance - Electric Boosted Systems
HOT WATER STORAGE AND DELIVERY TEMPERATURES Australian Standards require a minimum storage cylinder thermostat set point of 60°C. Rinnai Australia - 49 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... - Page 52 INSTALLATION & MAINTENANCE - ELECTRIC BOOSTED SYSTEMS Sunmaster SE160, SE200 or SE315 with USKIT1 Figure 40 - Sunmaster Electric SE160, SE200 or SE315 with USKIT1 Rinnai Australia - 50 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10...
- Page 53 Part of Pump and Controller Assembly (39001735), but shown separately for clarity in diagrams 31002710 Screws 22601048 Operation and Installation Manual 15401021 Warranty booklet 15401024 RECS form 15401023 Rinnai Australia - 51 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10...
- Page 54 INSTALLATION & MAINTENANCE - ELECTRIC BOOSTED SYSTEMS Prestige Electric with USKIT Figure 41 - Split Prestige Electric with USKIT1 Rinnai Australia - 52 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10...
- Page 55 INSTALLATION & MAINTENANCE - ELECTRIC BOOSTED SYSTEMS Prestige MkII Electric with USKIT1 Items Supplied with Cylinder Items Supplied in USKIT1 PTR Valve 11004784 Cold Inlet Copper T 11603921 Hot outlet T 19001018 G3/4 (Comp) x R ¾ union T ¾ Rp...
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Page 56: Installation Procedure
• Replace pump assembly cover. Figure 3 - Temperature Sensor Leads Rinnai Australia - 54 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... - Page 57 The Off-Peak (overnight) power supply minimises the cost of any required electric boosting. Discuss power supply requirements with the end user and electricity supply authority as required. Rinnai Australia - 55 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10...
- Page 58 70°C. In systems with both a lower and upper (or booster) element, the thermostat set point of the lower element should be between 60° and 70°C and the upper element 50°C - 60°C. Rinnai Australia - 56 -...
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Page 59: Filling The System
Figure 39. Using a flat bladed screw driver turn the screw on the valve until the value from Table 10 is achieved. Figure 39 - Adjusting Flow Control Valve Rinnai Australia - 57 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... -
Page 60: Pre Solar Heating Checks
Also explain to the householder the importance of carrying out Maintenance as per separate warranty document. Leave this Manual with the householder. Remind the householder to complete the 'Warranty Certificate' provided in the separate warranty document. Rinnai Australia - 58 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... -
Page 61: Draining Instructions
6. Disconnect the connection between the solar 'flow pipe' and solar pump. 7. Disconnect the connection between the solar 'return pipe' and the cylinder. 8. The cylinder and solar collectors will now drain completely. Rinnai Australia - 59 - Solar Split Systems Operating / Installation Manual Version 8 - 18/10/10... - Page 62 BLANK...
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Page 64: Contact Information
Fax: 1300 300 141* *Cost of a local call Higher from mobile or public phones. Rinnai has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your Rinnai appliance. If your appliance Hot Water Service Line requires a service, please call our National Help Line.