GBC Shredmaster 5160x Service Manual
GBC Shredmaster 5160x Service Manual

GBC Shredmaster 5160x Service Manual

Cross-cut shredder
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This service manual covers adjustment, disassembly, operation, preventative
maintenance, troubleshooting procedures and contains an illustrated parts list
for the GBC Shredmaster 5160x shredder. The GBC Shredmaster 5160x is a
cross-cut, console shredder designed for higher volume requirements.
*Begining mid year 1997, the 5160x will be renamed as the 6160x. The 6160x is identical
to the 5160x with the exception of a new top cover label.
Innovative engineering has provided this shredder with the following operating
and safety features:
1. Automatic Operation - The unit begins to operate when a light beam is
broken as paper is inserted into the shredder throat. The motor stops running
when the light beam is no longer broken and the paper has had an
opportunity to clear the cutting head.
2. Overload Warning - Whenever the capacity of the shredder is exceeded the
unit stops shredding and the "Reverse" symbol illuminates.
3. Thermal Protection - The motor is equipped with a thermal protection device
which is triggered if the motor temperature reaches a predetermined level.
The motor will not operate until it cools.
4. Bag Full Sensor - When the shred bag becomes full, the motor automatically
turns off and the "Bag" light symbol illuminates. The shredder will not operate
until the shredded material is either compressed down or emptied.
5. Door Ajar Sensor - When the door of the shredder is not fully closed, the
"Door" light symbol illuminates. This is a safety feature that will only allow
the shredder to operate when the cabinet door is in the closed position.
Before using your GBC Shredmaster shredder, carefully read the operating
instructions in this manual. Once you have gained experience and familiarity
with its operation, you will be better equipped to use the remaining sections of
this manual to troubleshoot and repair the shredder.
1.0 INTRODUCTION
1

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Summary of Contents for GBC Shredmaster 5160x

  • Page 1 GBC Shredmaster 5160x shredder. The GBC Shredmaster 5160x is a cross-cut, console shredder designed for higher volume requirements. *Begining mid year 1997, the 5160x will be renamed as the 6160x. The 6160x is identical to the 5160x with the exception of a new top cover label.
  • Page 2: Specifications

    2.0 SPECIFICATIONS Required 115V AC +/ - 10%, 60 Hz, Electrical 15 AMP, Two Wire Service with Ground Service: Electrical 115V AC Rating: 9.15AMPS Single Phase Motor: 3/5 Output HP @ 962 Watts, 9.15A, Thermally Protected Motor Continuous Duty Duty Cycle: Power 1000.05 Watts @ 17 Sheets, Nominal Consumption:...
  • Page 3: Installation Procedures

    3.0 INSTALLATION PROCEDURES Figure 1 CAUTION: Two people are required for the below installation procedure. 1. Using the hand grips (a) provided “figure 1”, place the machine head into the top of the cabinet. The control panel may face toward the front or back of the cabinet.
  • Page 4 4.0 OPERATING INSTRUCTIONS The GBC 5160X shredder can shred most office paper and documents. However, the shredding of paper clips and other metal items may cause damage to the shredder. Plastic materials such as credit cards, covers, inserts and film should be avoided as they may lodge in the cutting head and prematurely dull the cutters.
  • Page 5: O Troubleshooting

    5.O TROUBLESHOOTING 5.1 Mechanical Operation When the shredder is in the stand- The shredder uses two rotating by mode and the door of the cutting shafts, which are driven by shredder is opened, the door ajar an electrical motor to shred paper. icon illuminates.
  • Page 6 5.O TROUBLESHOOTING 5.3 Electrical Components Door , Bag and Reverse Indicators - These LED’s illuminate when the Stand-by/Off/Reverse Switch - The following condition occurs; When Stand-by/Off/Reverse switch, when the door is open, the shred bag is full or depressed, connects the hot when the shredder is jammed.
  • Page 7 5.O TROUBLESHOOTING 5.4 Testing Electrical Components (cont.) Circuit Breaker - Continuity should be read across the two terminals when the breaker pin is pushed in and Infinity is read when tripped. Forward Contactor - Set dvm for 200VAC. Check output voltage @ terminal 2T1 (black lead) and terminal block point Z (gray lead) for 213VAC when the sensors are blocked and in the run mode.
  • Page 8 5.O TROUBLESHOOTING 5.5 General Troubleshooting Malfunction corrections are based on visual observations made by the operator. The causes of the malfunctions are isolated by the symptom of the malfunction and noting at which point in the operating cycle the malfunction occurred. Malfunctions may be pinpointed to a defective electrical component or mechanical part by referring to the Principles of Operation, the troubleshooting guide and the wiring diagram.
  • Page 9: Troubleshooting

    5.0 TROUBLESHOOTING SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Shredder does not Power cord disconnected. Connect power cord operate, no Indication of power Stand-by/Off/Reverse switch Test (section 5.4) and defective replace if necessary Shredder does not Cabinet door open Close door operate, with indication of power present Shred bag full Empty bag...
  • Page 10 5.0 TROUBLESHOOTING 5.7 Wiring Diagram...
  • Page 11 6.0 DISASSEMBLY/ASSEMBLY/ ADJUSTMENTS 6.1 Necessary Tools leads and control switch leads. The following tool list is necessary 5. Noting wire sequence, unscrew for disassembly/assembly/ the power cord leads from the adjustments. terminal block with a straight blade jewelers screw driver. 1.
  • Page 12 6.0 DISASSEMBLY/ASSEMBLY/ ADJUSTMENTS the gear box chassis. The chassis can now be removed. 6.4 Motor Removal (cont.) 6.6 Cutter Shaft and Stripper 8. Remove the four 10mm hex head Assembly Removal screws from the gear cover. 9. Remove ground strap from RH side 1.
  • Page 13 6.0 DISASSEMBLY/ASSEMBLY/ ADJUSTMENTS 6.7 Assembly 1. The shredder is easily assembled by following the disassembly instructions in the reverse order. 2. The cutter gears must be timed before installing the chain. 6.8 Cutter Timing Before installing the cutter gears, check the cutter shaft key ways to ensure that they are in series (Figure 6.1).
  • Page 14: Maintenance Procedures

    7.3 Lubrication help distribute lubricant throughout the cutters. The 5160x should be lubricated whenever a decrease in sheet 4. Repeat these three steps until capacity is noticed. Use a lubricant shredder capacity is restored. such as E-Z-1 oil (P/N 1961508) which does not attract dust.
  • Page 15: Parts List

    All parts in each illustration are keyed with an index number for reference to the respective part number, part name and quantity in the parts list. The quantities for the 5160X shredder are shown in the respective quantity column. When ordering service parts, always include the following information: •...
  • Page 16 5160X PARTS LIST FIGURE 8.1...
  • Page 17 5160X PARTS LIST FIGURE 8.2...
  • Page 18 5160X PARTS LIST FIGURE 8.3...
  • Page 19 5160X PARTS LIST FIGURE 8.4...
  • Page 20 5160X PARTS LIST FIGURE 8.5...
  • Page 21 5160X PARTS LIST FIGURE 8.6...
  • Page 22 SERVICE MANUAL MODEL 5160X/6160X* CROSS-CUT SHREDDER One GBC Plaza Northbrook IL, 60662...
  • Page 23 Issued: 08/00...
  • Page 24 5160X WIRING DIGRAM...

This manual is also suitable for:

6160x

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