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CHILLER
M
: CH1001-A
ODELS
Operator's & Installation Manual
Release Date: August 9, 2002
Publication Number: 620914301
Revision Date: May 6, 2010
Revision: E
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius CH1001-A

  • Page 1 CHILLER : CH1001-A ODELS Operator’s & Installation Manual Release Date: August 9, 2002 Publication Number: 620914301 Revision Date: May 6, 2010 Revision: E Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
  • Page 2 To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: www.cornelius.com 1-800-551-4423 This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A. Copyright © 2002-2010, All Rights Reserved, IMI Cornelius Inc.
  • Page 3: Table Of Contents

    General Information............. . . 1 Introduction .
  • Page 5: General Information

    GENERAL INFORMATION NTRODUCTION The Cornelius ”CH” Series Recirculating Water Chiller is designed to provide an accurate, reliable, and user- friendly system for cooling a continuous flow of pure liquid and keep that liquid at a constant temperature in various closed loop or tank cooling applications.
  • Page 6: Chiller Installation

    CH1001-A Chiller Operator’s & Installation Manual When servicing a Cornelius Chiller, it is important to note the information contained on the data plate located in the upper rear of the Unit. If technical assistance is needed, the phone technician will need the Serial Number of your chiller. That information is found on the Data Plate along with the model number, voltage requirement and refrigerant information.
  • Page 7: Chiller Operation

    CH1001-A Chiller Operator’s & Installation Manual The data plate, located next to the junction box, includes the actual voltage, phase, and amerage of the chiller. CAUTION: On three-phase applications, it is important that the rotation of the pump, when supplied , is correct. Operating the pump in reverse for more than a few seconds will result in permanent pump damage.
  • Page 8: Control Power Switch/Light

    If the control opens again, check the setting with a set of refrigeration gauges. If the setting is correct, contact the Cornelius Technical Service Department.
  • Page 9: Temperature Controller Operation

    “ *” button. The controller set point range has been preset at the factory. The range is 40° F (5° C) to 100° F (38° C). If operation outside this range is required, contact the Cornelius Technical Services Department. CHILLER MAINTENANCE WARNING: Disconnect electrical power to the chiller to prevent personal injury before attempting any internal maintenance.
  • Page 10: Fluid Recommendations

    CH1001-A Chiller Operator’s & Installation Manual FLUID RECOMMENDATIONS Cornelius chillers are designed to operate with water to provide maximum performance for temperatures of 40° F (4.4° C) to 100° F (37.8° C). Distilled Water Acceptable De-Ionized Water Acceptable ohms) (1-5 Meg De-Ionized Water Acceptable with Stainless Steel &...
  • Page 11 NOTE: When servicing a Cornelius chiller, it is important to note all information provided on the DATA PLATE located on the upper rear of the unit. If technical assistance is needed, the Cornelius Service Technician will need this information along with any description of the problem(s) you are encountering.
  • Page 12 Ice Frost Operator’s Manual Figure 5. Process Water Flow Schematic Figure 6. Refrigeration Schematic Publication Number: M620919596OPR - 8 - © 2004-2007, IMI Cornelius Inc.
  • Page 13 CH1001-A Chiller Operator’s & Installation Manual Figure 7. Wiring Diagram © 2002-2010, IMI Cornelius Inc. - 9 - Publication Number: 620914301...
  • Page 14 CH1001-A Chiller Operator’s & Installation Manual Figure 8. Cabinet Section Exploded View Table 1. Cabinet Section Table 1. Cabinet Section Item Part No. Name Item Part No. Name 60687 Sight Glass 620028005 Base, Pump/Tank 620602503 Evaporator Assy 620028001 Panel, Front...
  • Page 15 CH1001-A Chiller Operator’s & Installation Manual Figure 9. Electrical Box Assemby, Exploded View Table 2 Item Part No. Name 620028012 Enclosure, Electric Box 32829R Transformer 31001 Safety, Low Temp 60501 Safety, High Pressure 33082 Pump/Relay 620305902 Compressor/Contactor 31407 Fuse Block ©...
  • Page 16: Warranty

    IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.
  • Page 18 IMI Cornelius Inc. www.cornelius.com...

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