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TM RACING 4 STROKE 2006 User And Maintenance Manual
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TM RACING 4 STROKE 2006 User And Maintenance Manual

Tm 4 stroke 2006
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TM 4 STROKE 2006
TM 4 STROKE 2006
1
TM RACING
TM RACING
USES and ADVICES
USES and ADVICES
ENGLISH
ENGLISH
ENGLISH

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Summary of Contents for TM RACING 4 STROKE 2006

  • Page 1 TM 4 STROKE 2006 TM 4 STROKE 2006 TM RACING TM RACING USES and ADVICES USES and ADVICES ENGLISH ENGLISH ENGLISH...
  • Page 2 ENGLISH ENGLISH...
  • Page 3 IMPOR IMPOR IMPORT T T T T ANT IMPOR IMPOR YOU ARE ADVISED TO READ THIS MANUAL CAREFULLY BEFORE USING YOUR MOTO TM. IT CONTAINS A LOT OF INFORMATION AND ADVICE THAT WILL MAKE THE USE AND MAINTENANCE OF THE MOTORCYCLE MUCH EASIER AND SAFER.
  • Page 4 Always remember to respect the environment and other people. Always use the motorcycle with caution, it is in everybodys interest to safe to safeguard the future of our sport. Enjoy yourself with your TM motorcycle! TM RACING S.p.A. Via Fano 6 - 61100 PESARO ITALY TM RESERVES THE RIGHT TO CHANGE OR TO EXECUTE MODIFICATIONS AS IT DEEMS NECESSARY .
  • Page 5 IMPOR IMPOR T T T T T ANT IMPOR ANT AD AD VICE REGARDING VICE REGARDING VICE REGARDING VICE REGARDING IMPOR IMPOR VICE REGARDING THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE COMMER COMMER...

  • Page 6: Table Of Contents

    INDEX INDEX INDEX INDEX INDEX INDEX INDEX INDEX INDEX INDEX Page Page POSITION OF SERIAL NUMBERS............. 7 Control chain tension................. 43 Frame number..................8 Correction of chain tension (all except SMM) ......... 43 Engine number..................8 Correction of chain tension (SMM) ........... 44 OPERATING CONTROLS..............
  • Page 7 ENGLISH ENGLISH ENGLISH...

  • Page 8: Position Of Serial Numbers

    POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER FRAME NUMBER FRAME NUMBER FRAME NUMBER...

  • Page 9: Operating Controls

    ENGLISH ENGLISH ENGLISH...

  • Page 10: Clutch Lever

    OPERA OPERA OPERATING CONTR OPERA OPERA TING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTR TING CONTROLS CLUTCH LEVER CLUTCH LEVER CLUTCH LEVER CLUTCH LEVER CLUTCH LEVER The clutch lever (1) is mounted on the left of the handlebar. The position of the clutch lever, with respect to the handlebar grip, can be varied using the adjustment screws (A) (see maintenace operation).

  • Page 11: Electronic Tachometer

    OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS ELECTR ELECTR ELECTRONIC ONIC ONIC ONIC T T T T T A A A A A CHOMETER (END/SMR/SMM) CHOMETER (END/SMR/SMM) CHOMETER (END/SMR/SMM) CHOMETER (END/SMR/SMM)

  • Page 12: Programming The Clock

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK (END/SMR/SMM) (END/SMR/SMM)

  • Page 13: (End/Mxe.s./Smxe.s./Smr/Smm)

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR STAR ART COMMAND T COMMAND T COMMAND T COMMAND AND EMER AND EMER AND EMER AND EMERGENCY ST GENCY ST...

  • Page 14: Throttle Command (Cold Starter)

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR THRO O O O O TTLE COMMAND (COLD ST TTLE COMMAND (COLD ST TTLE COMMAND (COLD STAR TTLE COMMAND (COLD ST ARTER)

  • Page 15: Gear Shift Pedal

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR GEAR SHIFT PED GEAR SHIFT PED GEAR SHIFT PEDAL GEAR SHIFT PED GEAR SHIFT PED The gear shift pedal is mounted on the engine on the left.

  • Page 16: Fixing For Off-The-Road Journeys

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR FIXING FOR OFF-THE-R FIXING FOR OFF-THE-R FIXING FOR OFF-THE-RO O O O O AD JOURNEY AD JOURNEY AD JOURNEY AD JOURNEYS S S S S...

  • Page 17: Fork Adjustment In Extension

    OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS FORK ADJUSTMENT IN EXTENSION FORK ADJUSTMENT IN EXTENSION FORK ADJUSTMENT IN EXTENSION FORK ADJUSTMENT IN EXTENSION FORK ADJUSTMENT IN EXTENSION The hydraulic brake system in extension determines the behaviour of...

  • Page 18: Damper Adjustment In Extension

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OHLINS DAMPER (OPTIONAL) Low speeds- The adjustment screw (1) is found on the top of the damper gas tank.

  • Page 19: Steering Lock

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR STEERING LOCK STEERING LOCK STEERING LOCK STEERING LOCK STEERING LOCK This lock is found on the left side of the metal steering tube. This lock stops rotation of the handlebar, preventing the motorcycle being driven.
  • Page 20 ENGLISH ENGLISH...

  • Page 21: Advice And General Recommendations For Commissioning The Motorcycle

    ENGLISH ENGLISH ENGLISH...

  • Page 22: Indications For The First Start-Up

    VICE VICE AND GENERAL RECCOMAND AND GENERAL RECCOMAND AND GENERAL RECCOMANDA A A A A TIONS FOR TIONS FOR TIONS FOR ADVICE VICE VICE AND GENERAL RECCOMAND AND GENERAL RECCOMAND TIONS FOR TIONS FOR VICE VICE AND GENERAL RECCOMAND AND GENERAL RECCOMAND AND GENERAL RECCOMANDA A A A A TIONS FOR TIONS FOR TIONS FOR...
  • Page 23 ENGLISH ENGLISH ENGLISH...

  • Page 24: Instructions For Use

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE PRE-RIDE CONTROL PRE-RIDE CONTROL PRE-RIDE CONTROL PRE-RIDE CONTROL PRE-RIDE CONTROL To use the motorcycle safely it must be in a good state.

  • Page 25: Engine Ignition When Cold

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE ENGINE IGNITION WHEN COLD ENGINE IGNITION WHEN COLD ENGINE IGNITION WHEN COLD ENGINE IGNITION WHEN COLD ENGINE IGNITION WHEN COLD 1 Open the fuel tap (1).

  • Page 26: If Engine Is "Flooded

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE IF THE ENGINE IS “FLOODED” IF THE ENGINE IS “FLOODED” IF THE ENGINE IS “FLOODED”...
  • Page 27 INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INDICATION: Not all TM models have a radiator cooling fan and their dimensions have been studied to optimise compactness and weight.

  • Page 28: Braking

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE BRAKING BRAKING BRAKING BRAKING BRAKING Close the throttle and brake at the same time progressively with the front and rear brakes.

  • Page 29: Petrol

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INDICATIONS REGARDING THE SIDE STAND: Push the stand forward until it stops and lean the motorcycle on it. Ensure that the ground is solid and that the parking position is stable.
  • Page 30 ENGLISH ENGLISH...

  • Page 31: Lubrication And Maintenance Programme

    ENGLISH ENGLISH ENGLISH...
  • Page 32 MAINTEN MAINTEN ANCE ANCE AND L AND L UBRIFICA UBRIFICA TION TION TION T T T T T ABLE ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE AND L AND L AND LUBRIFICA UBRIFICA UBRIFICATION TION ABLE ABLE MAINTEN MAINTEN MAINTEN MAINTEN MAINTENANCE ANCE...
  • Page 33 MAINTEN MAINTEN ANCE ANCE AND L AND L UBRIFICA UBRIFICA TION TION TION T T T T T ABLE ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE AND L AND L AND LUBRIFICA UBRIFICA UBRIFICATION TION ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE ANCE AND L...
  • Page 34 MAINTEN MAINTENANCE MAINTEN ANCE ANCE AND L ANCE AND L AND LUBRIFICA AND L UBRIFICA UBRIFICA UBRIFICATION TION TION TION T T T T T ABLE ABLE ABLE ABLE MAINTEN MAINTEN ANCE AND L UBRIFICA TION ABLE MAINTEN MAINTEN MAINTEN MAINTEN MAINTENANCE ANCE...
  • Page 35 MAINTEN MAINTEN MAINTEN MAINTEN MAINTENANCE ANCE ANCE ANCE AND L ANCE AND L AND L AND LUBRIFICA AND L UBRIFICA UBRIFICA UBRIFICA UBRIFICATION TION TION TION TION T T T T T ABLE ABLE ABLE ABLE ABLE MAINTEN MAINTEN ANCE ANCE AND L AND L...
  • Page 36 MAINTEN MAINTEN ANCE ANCE AND L AND L UBRIFICA UBRIFICA TION TION TION T T T T T ABLE ABLE ABLE MAINTEN MAINTENANCE MAINTEN ANCE ANCE AND L AND L AND LUBRIFICA UBRIFICA UBRIFICATION TION ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE ANCE AND L...
  • Page 37 ENGLISH ENGLISH ENGLISH...

  • Page 38: Frame And Engine Maintenance

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE DANGER ALL MAINTENANCE AND ADJUSTMENT OPERATIONS THAT ARE MARKED WITH (A) REQUIRE TECHNICAL MASTERY.

  • Page 39: Telescopic Fork Vent Screws

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE TELESCOPIC FORK VENT SCREWS TELESCOPIC FORK VENT SCREWS TELESCOPIC FORK VENT SCREWS...

  • Page 40: Damper Calibration And Spring Control

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE D D D D D AMPER CALIBRA AMPER CALIBRA AMPER CALIBRA...

  • Page 41: Control Of Telescopic Fork Basic Calibration

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE Lowering in running order should be 90÷105 mm.

  • Page 42: Variation Of Damper Spring Pre-Load

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE V V V V V ARIA ARIA ARIA...

  • Page 43: Control Chain Tension

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CONTROL CHAIN TENSION CONTROL CHAIN TENSION CONTROL CHAIN TENSION...

  • Page 44: Correction Of Chain Tension (Smm)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CORRECTION OF CHAIN TENSION (SMM) CORRECTION OF CHAIN TENSION (SMM) CORRECTION OF CHAIN TENSION (SMM)

  • Page 45: Chain Wear

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHAIN WEAR CHAIN WEAR CHAIN WEAR...

  • Page 46: Free Play Adjustment Of The Front Brake Lever

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE BRAKE FLUID CONTAINER: The front and rear brake liquid reservoirs are dimensioned in a way that topping-up is not necessary even if the brake pads are worn.

  • Page 47: Control Front Brake Fluid

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CONTROL OF FRONT BRAKE FLUID LEVEL CONTROL OF FRONT BRAKE FLUID LEVEL CONTROL OF FRONT BRAKE FLUID LEVEL...

  • Page 48: Replacement Of Front Brake Pads

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE REPLA REPLA REPLACEMENT OF FR...

  • Page 49: Modification Of Rear Brake Pedal Basic Position

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE MODIFICATION OF MODIFICATION OF MODIFICATION OF THE REAR BRAKE PED...

  • Page 50: Control Rear Brake Pads

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHECK REAR BRAKE P CHECK REAR BRAKE P CHECK REAR BRAKE PADS...

  • Page 51: Disassembly And Assembly Of Rear Wheel (All Except Smm)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE WARNING - NEVER ACTIVATE THE BRAKE LEVER WHEN THE FRONT WHEEL IS DISASSEMBLED...

  • Page 52: Disassembly And Assembly Of Rear Wheel (Smm)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE DISASSEMBL DISASSEMBL DISASSEMBLY Y Y Y Y AND...

  • Page 53: Tyres, Tyre Pressure

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE TYRES, TYRE PRESSURE TYRES, TYRE PRESSURE TYRES, TYRE PRESSURE...

  • Page 54: Battery Charger

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE DANGER - IF FOR SOME REASON THE ELECTROLYTE (SULPHURIC ACID) SHOULD ESCAPE FROM THE BATTERY, BE VERY CAREFUL.

  • Page 55: Recharge Fuse (All Models With E.s.)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE RECHARGE FUSE RECHARGE FUSE RECHARGE FUSE ( ( ( ( ( ALL MODELS WITH...

  • Page 56: Replacement Of Headlight / Position Light Bulb (With Cyclops)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE REPLACEMENT OF HEADLIGHT/POSITION REPLACEMENT OF HEADLIGHT/POSITION REPLACEMENT OF HEADLIGHT/POSITION...

  • Page 57: Cooling

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE COOLING COOLING COOLING...

  • Page 58: Control Coolant Level

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CONTROL COOLANT LEVEL CONTROL COOLANT LEVEL CONTROL COOLANT LEVEL...

  • Page 59: Cleaning The Air Filter

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE WARNING REPLACE THE FIBREGLASS CARTRIDGE WITH A NEW ONE OF THE SAME WEIGHT OR BOUGHT AT A TM AUTHORISED DEALER.

  • Page 60: Adjustment Of Throttle Cable Command

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE ADJUSTMENT OF THROTTLE CABLE COMMAND ADJUSTMENT OF THROTTLE CABLE COMMAND ADJUSTMENT OF THROTTLE CABLE COMMAND...

  • Page 61: Carburetor - Adjustment Of Idle Speed

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CARBURETOR - ADJUSTMENT OF IDLE SPEED (A) CARBURETOR - ADJUSTMENT OF IDLE SPEED (A) CARBURETOR - ADJUSTMENT OF IDLE SPEED (A)

  • Page 62: Control Fuel Level (Float Height)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CONTROL OF FUEL LEVEL CONTROL OF FUEL LEVEL CONTROL OF FUEL LEVEL...

  • Page 63: Control Engine Oil Level

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CONTROL OF ENGINE OIL LEVEL CONTROL OF ENGINE OIL LEVEL CONTROL OF ENGINE OIL LEVEL...
  • Page 64 FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CLEANING NET OIL FILTER (after having emptied the oil from the engine) The net oil filter is found in the lower part of the engine and is accessible...
  • Page 65 FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE Remount the cover, paying attention not to ruin the O-Ring and insert the small pipe projecting from the cover correctly into the hole in the filter cartridge.
  • Page 66 TR OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO TING TING TING TING OUBLESHOO TING TR OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO TING TING TING TING OUBLESHOO TING If you have the envisioned maintenance operations carried out on your motorcycle, you will have very few problems. If, however, a problem does occur, please look for it in the following table and try to solve it.

  • Page 67: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING SOLUTION PROBLEM CAUSE Idle speed jet blocked Disassemble the carburetor and clean the jets THE ENGINE WILL NOT Idle speed adjustment screws altered Adjust the idle speed screws RUN AT IDLE SPEED Spark plug damaged Replace the spark plug Ignition plant faulty...

  • Page 68: Cleaning

    CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING Clean the motorcycle regularly in a way to maintain the surface of the plastic parts in good condition. To do this, it is advised to use hot water with a detergent and sponge. Most of the dirt can be removed using weak water jets. WARNING NEVER CLEAN THE MOTORCYCLE WITH HIGH PRESSURE CLEANING DEVICES OR WITH STRONG JETS OF WATER! BECAUSE OF THE HIGH PRESSURE THE WATER COULD REACH THE ELECTRICAL PARTS, CONNECTORS, FLEXIBLE CABLE COMMANDS, BEARINGS, THE CARBURETOR...

  • Page 69: Technical Data - Engine

    TECHNICAL D TECHNICAL D A A A A A T T T T T A - ENGINE TECHNICAL D A - ENGINE A - ENGINE A - ENGINE TECHNICAL D TECHNICAL D A - ENGINE TECHNICAL D TECHNICAL D TECHNICAL D A A A A A T T T T T A - ENGINE A - ENGINE A - ENGINE A - ENGINE...
  • Page 70 TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL DA A A A A T T T T T A - ENGINE A - ENGINE A - ENGINE A - ENGINE A - ENGINE TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL DA A A A A T T T T T A - ENGINE A - ENGINE...

  • Page 71: Carburetor Settings

    CARB CARB URET CARB URET URET URET OR SETTINGS OR SETTINGS OR SETTINGS OR SETTINGS CARB CARB URET OR SETTINGS CARB CARB URET CARB URET URET OR SETTINGS URET OR SETTINGS OR SETTINGS OR SETTINGS CARB CARB URET OR SETTINGS ENGLISH ENGLISH ENGLISH...

  • Page 72: Engine Coupling Torques

    ENGINE COUPLING ENGINE COUPLING T T T T T OR ENGINE COUPLING OR Q Q Q Q Q UES ENGINE COUPLING ENGINE COUPLING ENGINE COUPLING ENGINE COUPLING T T T T T OR ENGINE COUPLING OR Q Q Q Q Q UES ENGINE COUPLING ENGINE COUPLING ENGINE...

  • Page 73: Cycle Part Technical Data

    TECHNICAL D TECHNICAL D A A A A A T T T T T A - CY TECHNICAL D A - CY A - CY CLE P A - CY CLE P CLE P CLE P AR AR T T T T T TECHNICAL D TECHNICAL D A - CY...
  • Page 74 TECHNICAL D TECHNICAL D TECHNICAL DA A A A A T T T T T A - CY TECHNICAL D TECHNICAL D A - CY A - CY A - CY A - CYCLE P CLE P CLE P CLE P CLE PAR ART T T T T TECHNICAL D...

  • Page 75: Alphabetical Index

    ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX Page Page “By-Pass” command(warm starter)..........14 Fork adjustment in compression ............ 16 Adjustment of clutch lever basic position ........60 Fork adjustment in extension ............
  • Page 76 WIRING DIA WIRING DIA GRAMS WIRING DIA GRAMS GRAMS GRAMS WIRING DIA WIRING DIA GRAMS WIRING DIA WIRING DIA GRAMS WIRING DIA GRAMS GRAMS GRAMS WIRING DIA WIRING DIA GRAMS ENGLISH ENGLISH...

  • Page 77: Wiring Diagram

    WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS ENGLISH ENGLISH ENGLISH...
  • Page 78 WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS ENGLISH ENGLISH...
  • Page 79 ENGLISH ENGLISH ENGLISH...
  • Page 80 Grafica e Stampa SERIART - Fabriano (AN) - www.seriart.com Racing S.p.A. Via Fano, 6 61100 PESARO - ITALY www.tmracing.it ENGLISH TM-02 ENGLISH ENGLISH...