TM RACING TM 4 STROKE 2007 User Manual
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TM RACING TM 4 STROKE 2007 User Manual

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Summary of Contents for TM RACING TM 4 STROKE 2007

  • Page 2 ENGLISH ENGLISH...
  • Page 3 IMPOR IMPOR IMPORT T T T T ANT IMPOR IMPOR YOU ARE ADVISED TO READ THIS MANUAL CAREFULLY BEFORE USING YOUR MOTO TM. IT CONTAINS A LOT OF INFORMATION AND ADVICE THAT WILL MAKE THE USE AND MAINTENANCE OF THE MOTORCYCLE MUCH EASIER AND SAFER.
  • Page 4 Always remember to respect the environment and other people. Always use the motorcycle with caution, it is in everybodys interest to safeguard the future of our sport. Enjoy yourself with your TM motorcycle! TM RACING S.p.A. Via Fano 6 - 61100 PESARO ITALY TM RESERVES THE RIGHT TO CHANGE OR TO EXECUTE MODIFICATIONS AS IT DEEMS NECESSARY .
  • Page 5 IMPOR IMPOR T T T T T ANT IMPOR ANT AD AD VICE REGARDING VICE REGARDING VICE REGARDING VICE REGARDING IMPOR IMPOR VICE REGARDING THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE THE LEGAL WARRANTY AND THE COMMER COMMER...

  • Page 6: Table Of Contents

    INDEX INDEX INDEX INDEX INDEX INDEX INDEX INDEX INDEX INDEX Page Page INDEX ..................... 6 Rear suspension mechanical linkage ..........42 POSITION OF SERIAL NUMBER ..........7 Check chain tension ..............43 Frame number ................8 Adjustment of chain tension (all models except SMM).....43 Engine number ................
  • Page 7 ENGLISH ENGLISH...

  • Page 8: Position Of Serial Number

    POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER POSITION OF SERIAL NUMBER FRAME NUMBER FRAME NUMBER FRAME NUMBER...

  • Page 9: Operating Controls

    ENGLISH ENGLISH...

  • Page 10: Clutch Lever

    OPERA OPERA OPERATING CONTR OPERA OPERA TING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTR TING CONTROLS CLUTCH LEVER CLUTCH LEVER CLUTCH LEVER CLUTCH LEVER CLUTCH LEVER The clutch lever (1) is mounted on the left of the handlebar. The position of the clutch lever, with respect to the handlebar grip, can be varied using the adjustment screws (A) (see maintenace operation).

  • Page 11: Electronic Tachometer (End/Smr/Smm)

    OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS ELECTR ELECTR ELECTRONIC ONIC ONIC ONIC T T T T T A A A A A CHOMETER (END/SMR/SMM) CHOMETER (END/SMR/SMM) CHOMETER (END/SMR/SMM) CHOMETER (END/SMR/SMM)

  • Page 12: Programming The Clock

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK PROGRAMMING THE CLOCK (END/SMR/SMM) (END/SMR/SMM)

  • Page 13: (End/Mxe.s./Smxe.s./Smr/Smm)

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR STAR ART COMMAND T COMMAND T COMMAND T COMMAND AND EMER AND EMER AND EMER AND EMERGENCY ST GENCY ST...

  • Page 14: Choke Command (Cold Starter)

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR CHOKE COMMAND (COLD ST CHOKE COMMAND (COLD ST CHOKE COMMAND (COLD STAR ARTER) TER) TER)

  • Page 15: Gear Shift Pedal

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR GEAR SHIFT PED GEAR SHIFT PED GEAR SHIFT PEDAL GEAR SHIFT PED GEAR SHIFT PED The gear shift pedal is positioned on the engine left side.

  • Page 16: Side Stand Fixing For Off-Road Routes

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR SIDE ST SIDE ST SIDE STAND FIXING FOR OFFR AND FIXING FOR OFFR AND FIXING FOR OFFRO O O O O AD R AND FIXING FOR OFFR AD R...

  • Page 17: Fork Adjustment In Rebound

    OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS FORK ADJUSTMENT IN REBOUND FORK ADJUSTMENT IN REBOUND FORK ADJUSTMENT IN REBOUND FORK ADJUSTMENT IN REBOUND FORK ADJUSTMENT IN REBOUND The hydraulic brake system in extension determines the behaviour of...

  • Page 18: Shock Absorber Adjustment In Rebound

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OPERA OPERATING CONTR OPERA TING CONTR TING CONTROLS TING CONTR OPERA OPERA TING CONTR OHLINS SHOCK ABSORBER (OPTIONAL) Low speeds- The adjustment screw (1) is on the top of the damper gas tank.

  • Page 19: Steering Lock

    OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR OPERA OPERA OPERATING CONTR TING CONTR TING CONTR TING CONTROLS OPERA OPERA TING CONTR STEERING LOCK STEERING LOCK STEERING LOCK STEERING LOCK STEERING LOCK This lock is situated on the left side of the frame steering tube. This lock stops rotation of the handlebar, preventing the motorcycle being driven.
  • Page 20 ENGLISH ENGLISH...

  • Page 21: Advice And General Recommendations For Commissioning The Motorcycle

    ENGLISH ENGLISH...

  • Page 22: Indications For First Start-Up

    VICE VICE AND GENERAL RECCOMAND AND GENERAL RECCOMAND AND GENERAL RECCOMANDA A A A A TIONS FOR TIONS FOR TIONS FOR ADVICE VICE VICE AND GENERAL RECCOMAND AND GENERAL RECCOMAND TIONS FOR TIONS FOR VICE VICE AND GENERAL RECCOMAND AND GENERAL RECCOMAND AND GENERAL RECCOMANDA A A A A TIONS FOR TIONS FOR TIONS FOR...
  • Page 23 ENGLISH ENGLISH...

  • Page 24: Instructions For Use

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE CHECK BEFORE EVER CHECK BEFORE EVER CHECK BEFORE EVERY ST Y ST Y ST Y STAR...

  • Page 25: Cold Engine Start

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE COLD ENGINE ST COLD ENGINE ST COLD ENGINE STAR ART T T T T COLD ENGINE ST COLD ENGINE ST 1 Open the fuel tap (1).

  • Page 26: If The Engine Is "Flooded

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE IF THE ENGINE IS “FLOODED” IF THE ENGINE IS “FLOODED” IF THE ENGINE IS “FLOODED”...
  • Page 27 INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INDICATION: All TM models do not have a radiator cooling fan and the radiator dimensions have been studied to optimise compactness and weight.

  • Page 28: Braking

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE BRAKING BRAKING BRAKING BRAKING BRAKING Close the throttle and brake at the same time progressively with the front and rear brakes.

  • Page 29: Fuel

    INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INSTRUCTIONS FOR USE INDICATIONS REGARDING THE SIDE STAND: Push the stand forward until it stops and lean the motorcycle on it. Ensure that the ground is solid and the parking position is stable.
  • Page 30 ENGLISH ENGLISH...
  • Page 31 ENGLISH ENGLISH...

  • Page 32: Maintenance And Lubrication Table

    MAINTEN MAINTEN ANCE ANCE AND L AND L UBRIFICA UBRIFICA TION TION TION T T T T T ABLE ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE AND L AND L AND LUBRIFICA UBRIFICA UBRIFICATION TION ABLE ABLE MAINTEN MAINTEN MAINTEN MAINTEN MAINTENANCE ANCE...
  • Page 33 MAINTEN MAINTEN ANCE ANCE AND L AND L UBRIFICA UBRIFICA TION TION TION T T T T T ABLE ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE AND L AND L AND LUBRIFICA UBRIFICA UBRIFICATION TION ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE ANCE AND L...
  • Page 34 MAINTEN MAINTENANCE MAINTEN ANCE ANCE AND L ANCE AND L AND LUBRIFICA AND L UBRIFICA UBRIFICA UBRIFICATION TION TION TION T T T T T ABLE ABLE ABLE ABLE MAINTEN MAINTEN ANCE AND L UBRIFICA TION ABLE MAINTEN MAINTEN MAINTEN MAINTEN MAINTENANCE ANCE...
  • Page 35 MAINTEN MAINTEN MAINTEN MAINTEN MAINTENANCE ANCE ANCE ANCE AND L ANCE AND L AND L AND LUBRIFICA AND L UBRIFICA UBRIFICA UBRIFICA UBRIFICATION TION TION TION TION T T T T T ABLE ABLE ABLE ABLE ABLE MAINTEN MAINTEN ANCE ANCE AND L AND L...
  • Page 36 MAINTEN MAINTEN ANCE ANCE AND L AND L UBRIFICA UBRIFICA TION TION TION T T T T T ABLE ABLE ABLE MAINTEN MAINTENANCE MAINTEN ANCE ANCE AND L AND L AND LUBRIFICA UBRIFICA UBRIFICATION TION ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ANCE ANCE AND L...
  • Page 37 ENGLISH ENGLISH...

  • Page 38: Frame And Engine Maintenance

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE DANGER ALL MAINTENANCE AND ADJUSTMENT OPERATIONS THAT ARE MARKED WITH (A) REQUIRE TECHNICAL MASTERY.

  • Page 39: Telescopic Fork Vent Screws

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE TELESCOPIC FORK VENT SCREWS TELESCOPIC FORK VENT SCREWS TELESCOPIC FORK VENT SCREWS...

  • Page 40: Basic Calibration Of The Chassis On The Basis Of Pilot Weight

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE B B B B B ASIC CALIBRA ASIC CALIBRA ASIC CALIBRA...

  • Page 41: Establishing Rear Shock Static Lowering

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE ESTABLISHING REAR SHOCK L ABLISHING REAR SHOCK L ABLISHING REAR SHOCK L...

  • Page 42: Replacement Of Fork Springs

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE REPLACEMENT OF FORK SPRINGS REPLACEMENT OF FORK SPRINGS REPLACEMENT OF FORK SPRINGS...

  • Page 43: Check Chain Tension

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHECK CHAIN TENSION CHECK CHAIN TENSION CHECK CHAIN TENSION...

  • Page 44: Adjustment Of Chain Tension (Smm)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE ADJUSTMENT OF CHAIN TENSION (SMM) ADJUSTMENT OF CHAIN TENSION (SMM) ADJUSTMENT OF CHAIN TENSION (SMM)

  • Page 45: Chain Wear

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHAIN WEAR CHAIN WEAR CHAIN WEAR...

  • Page 46: Free Play Adjustment Of Front Brake Lever

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE BRAKE FLUID RESERVOIRS: The front and rear brake liquid reservoirs are dimensioned in a way that topping-up is not necessary even if the brake pads are worn.

  • Page 47: Check Front Brake Fluid Level

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHECK FRONT BRAKE FLUID LEVEL CHECK FRONT BRAKE FLUID LEVEL CHECK FRONT BRAKE FLUID LEVEL...

  • Page 48: Replacement Of Front Brake Pads

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE REPLA REPLA REPLACEMENT OF FR...

  • Page 49: Modification Of Rear Brake Pedal Base Position

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE MODIFICATION OF REAR BRAKE PED MODIFICATION OF REAR BRAKE PED MODIFICATION OF REAR BRAKE PEDAL...

  • Page 50: Check Rear Brake Pads

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHECK REAR BRAKE P CHECK REAR BRAKE P CHECK REAR BRAKE PADS...

  • Page 51: Disassembly And Assembly Of Rear Wheel (All Except Smm)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE WARNING - NEVER ACTIVATE THE BRAKE LEVER WHEN THE FRONT WHEEL IS DISASSEMBLED...

  • Page 52: Disassembly And Assembly Of Rear Wheel (Smm)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE DISASSEMBL DISASSEMBL DISASSEMBLY Y Y Y Y AND...

  • Page 53: Tyres, Tyre Pressure

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE TYRES, TYRE PRESSURE TYRES, TYRE PRESSURE TYRES, TYRE PRESSURE...

  • Page 54: Battery Charge

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE DANGER - IF FOR SOME REASON THE ELECTROLYTE (SULPHURIC ACID) SHOULD ESCAPE FROM THE BATTERY, BE VERY CAREFUL.

  • Page 55: Recharge Fuse (All Models With E.s.)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE RECHARGE FUSE RECHARGE FUSE RECHARGE FUSE ( ( ( ( (ALL MODELS WITH...

  • Page 56: Replacement Of Headlight/Position Light Bulb (With Cyclops)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE REPLACEMENT OF HEADLIGHT/POSITION REPLACEMENT OF HEADLIGHT/POSITION REPLACEMENT OF HEADLIGHT/POSITION...

  • Page 57: Cooling

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE COOLING COOLING COOLING...

  • Page 58: Check Coolant Level

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHECK COOLANT LEVEL CHECK COOLANT LEVEL CHECK COOLANT LEVEL...

  • Page 59: Cleaning The Air Filter

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE WARNING REPLACE THE FIBREGLASS CARTRIDGE WITH A NEW ONE OF THE SAME WEIGHT OR BOUGHT AT A TM AUTHORISED DEALER.

  • Page 60: Throttle Cable Command Adjustment

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE THROTTLE CABLE COMMAND ADJUSTMENT THROTTLE CABLE COMMAND ADJUSTMENT THROTTLE CABLE COMMAND ADJUSTMENT...

  • Page 61: Carburetor - Idle Speed Adjustment

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CARBURETOR - CARBURETOR - CARBURETOR - IDLE SPEED ADJUSTMENT...

  • Page 62: Check Fuel Level (Float Height)

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHECK FUEL LEVEL CHECK FUEL LEVEL CHECK FUEL LEVEL...

  • Page 63: Check Engine Oil Level

    FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CHECK ENGINE OIL LEVEL CHECK ENGINE OIL LEVEL CHECK ENGINE OIL LEVEL...
  • Page 64 FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE CLEANING NET OIL FILTER (after having emptied the oil from the engine) The net oil filter is located in the lower part of the engine and is...
  • Page 65 FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE FRAME AND ENGINE MAINTENANCE Remount the cover, being careful to the O-Ring and to insert the filter cover nose correctly into the hole of the filter cartridge.
  • Page 66 TR OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO TING TING TING TING OUBLESHOO TING TR OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO TING TING TING TING OUBLESHOO TING If you have the envisioned maintenance operations carried out on your motorcycle, you will have very few problems. If, however, a problem does occur, please look for it in the following table and try to solve it.

  • Page 67: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING SOLUTION PROBLEM CAUSE Clogged idle speed jet Disassemble the carburetor and clean the jet THE ENGINE WILL NOT Altered idle speed adjustment screws Adjust the idle speed screws RUN AT IDLE SPEED Damaged spark plug Replace the spark plug Faulty Ignition system...

  • Page 68: Cleaning

    CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING CLEANING Clean the motorcycle regularly in a way to maintain the surface of the plastic parts in good condition. To do this, it is advised to use hot water with a detergent and sponge. Most of the dirt can be removed using weak water jets. WARNING NEVER CLEAN THE MOTORCYCLE WITH HIGH PRESSURE CLEANING DEVICES OR WITH STRONG JETS OF WATER! BECAUSE OF THE HIGH PRESSURE THE WATER COULD REACH THE ELECTRICAL PARTS, CONNECTORS, FLEXIBLE CABLE COMMANDS, BEARINGS, THE CARBURETOR...

  • Page 69: Technical Data - Engine

    TECHNICAL D TECHNICAL D A A A A A T T T T T A - ENGINE TECHNICAL D A - ENGINE A - ENGINE A - ENGINE TECHNICAL D TECHNICAL D A - ENGINE TECHNICAL D TECHNICAL D TECHNICAL D A A A A A T T T T T A - ENGINE A - ENGINE A - ENGINE A - ENGINE...
  • Page 70 TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL DA A A A A T T T T T A - ENGINE A - ENGINE A - ENGINE A - ENGINE A - ENGINE TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL DA A A A A T T T T T A - ENGINE A - ENGINE...

  • Page 71: Carburetor Settings

    CARB CARB URET CARB URET URET URET OR SETTINGS OR SETTINGS OR SETTINGS OR SETTINGS CARB CARB URET OR SETTINGS CARB CARB URET CARB URET URET OR SETTINGS URET OR SETTINGS OR SETTINGS OR SETTINGS CARB CARB URET OR SETTINGS ENGLISH ENGLISH...

  • Page 72: Engine Tightening Torques

    ENGINE ENGINE ENGINE TIGHTENING TIGHTENING TIGHTENING TIGHTENING T T T T T OR OR Q Q Q Q Q UES ENGINE ENGINE TIGHTENING ENGINE ENGINE ENGINE ENGINE ENGINE TIGHTENING TIGHTENING TIGHTENING TIGHTENING TIGHTENING TORQUES TORQUES TORQUES TORQUES TORQUES Crankase Allen screws, transmission cover, clutch cover, ignition cover 10 Nm Oil drain screw cap M16x1.5...

  • Page 73: Technical Data-Cycle Part

    TECHNICAL D TECHNICAL D A A A A A T T T T T A - CY TECHNICAL D A - CY A - CY CLE P A - CY CLE P CLE P CLE P AR AR T T T T T TECHNICAL D TECHNICAL D A - CY...
  • Page 74 TECHNICAL D TECHNICAL D TECHNICAL DA A A A A T T T T T A - CY TECHNICAL D TECHNICAL D A - CY A - CY A - CY A - CYCLE P CLE P CLE P CLE P CLE PAR ART T T T T TECHNICAL D...

  • Page 75: Alphabetic Index

    ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX Page Page ADVICE AND GENERAL RECOMMENDATIONS FOR Free play adjustment of front brake lever ........46 COMMISSIONING THE MOTORCYCLE ........... 21 Front brake lever ................
  • Page 76 WIRING DIA WIRING DIA GRAMS WIRING DIA GRAMS GRAMS GRAMS WIRING DIA WIRING DIA GRAMS WIRING DIA WIRING DIA GRAMS WIRING DIA GRAMS GRAMS GRAMS WIRING DIA WIRING DIA GRAMS ENGLISH ENGLISH...

  • Page 77: Wiring Diagram

    WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS ENGLISH ENGLISH...
  • Page 78 ENGLISH ENGLISH...
  • Page 79 ENGLISH ENGLISH...

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