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Related Manuals for OutBack Power SmartRE 3000
Summary of Contents for OutBack Power SmartRE 3000
- Page 1 Installation Manual...
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Page 2: Contact Information
USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK. Warranty Summary OutBack Power Systems Inc. warrants that the products it manufactures will be free from defects in materials and workmanship for a period of five (5) years subject to the conditions set forth in the warranty detail found inside the back cover of this manual. -
Page 3: Important Safety Instructions
Important Safety Instructions READ AND SAVE THESE INSTRUCTIONS! This manual contains important safety instructions for the SmartRE. Read all instructions and cautionary markings on the SmartRE and on any accessories or additional equipment included in the installation. Failure to adhere to these instructions could result in severe shock or possible electrocution. -
Page 4: Definitions
This equipment is NOT intended for use with life support equipment or other medical equipment or devices. CAUTION: Equipment Damage Only use components or accessories recommended or sold by OutBack Power Systems or its authorized agents. IMPORTANT: Do not attempt to install this equipment if it appears to be damaged in any way. -
Page 5: Personal Safety
1000 Vac and 1000 Vdc) to verify the de-energized condition. ¾ Do not perform any servicing other than that specified in the installation instructions unless qualified to do so or as instructed to do so by OutBack Power Systems Technical Support personnel. -
Page 6: Pv Safety
Connecting the cables incorrectly can damage or destroy the equipment. Battery Safety WARNING: Electrocution Hazard ¾ Use the battery types recommended by OutBack Power Systems. Follow the battery manufacturer’s recommendations for installation and maintenance. ¾ Ensure clearance requirements are strictly enforced around batteries. -
Page 7: Regulatory References
“how” and “where” to recycle batteries and other electronic equipment. OutBack Power Systems strongly encourages you to learn about recycling and to dispose of recyclable items accordingly. The Earth, and OutBack Power Systems, thanks you for that effort. -
Page 8: Earth 911
Important Safety Instructions Earth 911 Web site: www.Earth911.com Address: 14646 N. Kierland Blvd., Suite 100 Scottsdale, AZ 85254 Phone: +1.480.337.3025 (direct) OurEarth.org There is a place on the website for contacting OurEarth.org using email. No direct email address is provided. Web site: http://www.ourearth.org/recycling.htm Environmental Protection Agency, USA... -
Page 9: Table Of Contents
Table of Contents Important Safety Instructions ................1 Symbols Used ..................................1 Audience ....................................1 Definitions....................................2 General Safety ..................................2 Personal Safety..................................3 SmartRE System Safety...............................3 PV Safety....................................4 Battery Safety..................................4 Regulatory References................................5 Recycling Information ................................5 Earth 911 ......................................6 OurEarth.org ......................................6 Environmental Protection Agency, USA...........................6 Keep America Beautiful, USA ...............................6 Natural Resources Canada ................................6 Office of Waste Management, Canada .............................6 Introduction....................11... - Page 10 Wiring Schematic for 2500 W and 3000 W, 120 Vac Configurations .............. 60 Wiring Schematic for 2500 W and 3000 W, 120/240 Vac Configurations ............. 61 Warranty....................63 How to Arrange for Warranty Service ........................64 Return Material Authorization (RMA) ............................64 Returning Product to OutBack ..............................64 Index ......................65 900-0033-01-00 Rev A...
- Page 11 Worksheet for Determining Average Daily Load in Amp-hours ............50 Table 8 Worksheet for Determining Battery Bank Size ....................51 List of Figures Figure 1 SmartRE 3000 with Top Caps and Front Covers ....................11 Figure 2 Basic Components of a SmartRE System .........................12 Figure 3 Typical Grid-Interactive Application..........................13 Figure 4 Flexibility of Installation ..............................15...
- Page 12 Table of Contents Figure 32 Reassembling the Battery Enclosure.........................42 Figure 33 Adding the Front Cover Bracket to the Battery Enclosure.................42 Figure 34 Installing the Top Cap ..............................43 Figure 35 Installing the Locking Bracket .............................43 Figure 36 Installing the Front Cover .............................44 Figure 37 Vertical Installation using an External Sub-panel ....................55 Figure 38...
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Page 13: Introduction
Introduction Thank you for using a SmartRE™ from OutBack Power Systems. SmartRE is an integrated grid- interactive solution designed to be quick to install and easy to use. The SmartRE System is intended for grid-interactive applications up to 6 kW in North America. It is intended for use with photovoltaic (PV) modules for harvesting energy and a battery bank for energy storage. -
Page 14: Components
Introduction Components A complete SmartRE is comprised of the following components depending on the model selected. Components can be purchased as complete systems or individually. Table 2 Basic Components of a SmartRE System Quantity Provided with…. SRE-2500-120-NA, SRE-2500- SRE-5000-120/240-NA, Component 120/240-NA, SRE-3000-120-NA, SRE-6000-120/240-NA SRE-3000-120/240-NA... -
Page 15: Applications
SmartRE System uses Maximum Power Point Tracking (MPPT) technology to maximize the PV harvest. A PV Combiner box (not included) may be required for multiple PV strings. PV Combiner Boxes are available from OutBack Power Systems for 8 to 12 PV strings. -
Page 16: Battery Bank Planning
Generators In the absence of the grid, the following Honda™ generators can be used with the SmartRE. However, all the available features may or may not be useable. Consult with Tech Support at OutBack Power Systems If necessary. ¾ EU1000iA ¾... -
Page 17: Preparation
Planning Preparation Tools Required The following tools may be required for installing this equipment. ¾ Wire cutters/strippers ¾ Drill and drill-bits ¾ Torque wrenches ¾ Ratchet drives ¾ Assorted insulated screw-drivers ¾ Digital Voltmeter Materials Required The following materials may be required for installing this equipment. ¾... -
Page 18: Environmental
Planning Environmental ¾ This unit is rated for 25°C (77°F). Exposure to extreme hot temperatures can affect the unit’s performance. When used in an outdoor installation, use a shading structure to avoid direct exposure to sunlight. ¾ The mounting surface should be level and able to support three (3) times the weight of the enclosure. This may require additional support for wall-mounted installations. -
Page 19: Dimensions
Planning Dimensions Figure Enclosure Dimensions 900-0033-01-00 Rev A... -
Page 20: Conduit And Knockout Preparation
Planning Conduit and Knockout Preparation Knockouts are provided on the top and bottom of the enclosures, and on both sides of the enclosures. Bushings are recommended to prevent damage to conductors from sharp edges along knockout holes. The rectangular knockout panel on the side can be removed and used as a hand-hold to lift the enclosures into place. -
Page 21: Horizontal Arrangements
Installation The SmartRE enclosures are designed for flexibility and easy installation. The enclosures can be arranged horizontally (side-by-side) or vertically (one on top of the other) to maximize the available space at the installation site. WARNING: Personal Injury ¾ This equipment can weigh over 200 lbs (45 kg). Use safe lifting techniques when lifting this equipment as prescribed by the Occupational Safety and Health Association (OSHA) or other local codes. -
Page 22: Figure 8 Horizontal Versus Vertical Arrangements
Installation CAUTION: Equipment Damage Do NOT stack more than one electronics enclosure and one battery enclosure together. The enclosures are not strong enough to support the weight of more than one enclosure. Stacking more than one enclosure on top of another could damage the bottom enclosure. -
Page 23: Mounting
Installation Mounting The SmartRE is designed to be either free-standing or wall-mounted, indoors or outdoors. Choose the method of mounting based on the weight of each enclosure and the available space at the installation site. ¾ Wall-mounted. The SmartRE can be secured to a wall using the chassis and wall-mounting brackets provided with each enclosure. -
Page 24: Installing The Wall Brackets For A Horizontal Position
Installation Installing the Wall Brackets for a Horizontal Position Attach the Chassis Bracket to the enclosures. Attach the Wall-mounting Bracket to the wall. If using the battery enclosure, attach the 2nd bracket next to the bracket as shown below. Lift the enclosure high Lower the enclosure into enough to clear the place so that the Chassis... -
Page 25: Installing The Bottom Bracket For An Elevated Position
Installation Installing the Bottom Bracket for an Elevated Position Attach the Chassis Attach the Wall-Mounting bracket to Brackets to the the wall. Use the measurements shown enclosure, top and to position the enclosure at the desired bottom. height. Lift the enclosure high Lower the enclosure into place so that the Chassis enough to clear the lip Bracket slides behind the wall-bracket and secures the... -
Page 26: Installing Wall Brackets For Vertical Position
Installation Installing Wall Brackets for Vertical Position Attach the Wall Brackets to the wall as Attach the Chassis Brackets to the shown below. enclosures as shown below. Figure 12 Installing Wall Brackets for Vertical Position 900-0033-01-00 Rev A... -
Page 27: Figure 13 Interlocking Enclosures Onto Wall Brackets
Installation CAUTION: Equipment Damage The chassis mounting bracket is not designed to support the weight of the battery enclosure. Its purpose is to secure the unit to the wall for stability only. Lift the battery enclosure Lift the 2 high enough to clear the enclosure high lip of the lower wall- enough to clear the... -
Page 28: Figure 14 Correct Placement For Vertical Installations
Installation Figure 14 Correct Placement for Vertical Installations 900-0033-01-00 Rev A... -
Page 29: Removing The Interior Cover
Installation Removing the Interior Cover Figure 15 Removing the Interior Cover 900-0033-01-00 Rev A... -
Page 30: Accessing The Wiring Compartment
Installation Accessing the Wiring Compartment DC Negative (–) Bus Bar Shunt B DC Negative (–) AC Neutral Bus Bar Ground Bar Shunt A AC Breakers DC Breaker (Battery +) (x6: [x4] 60 Aac, (125 Adc) [x2] 20 Aac) PV Breaker (PV +) (80 Adc) GFP/CC Batt +... -
Page 31: Wiring
Installation Wiring IMPORTANT: All connections must comply with local electric code and the Canadian Electric Code, Part 1. Local code may require sizes other than those recommended in this manual. For all wiring, use copper conductors rated at 75°C minimum. Grounding and Neutral Connections IMPORTANT: Ensure there is only one Neutral-to-Ground Bond in the system. -
Page 32: Dc Connections
Installation DC Connections Table 5 DC Conductor Size and Torque Requirements DC Terminal Acceptable Conductor Conductor Size Torque Breaker Size Range (Recommended) Requirements Size Battery Positive (+) #6 AWG (13.3mm ) – #1/0 AWG 50 in-lb (5.7 Nm) 125 Adc 1/0 AWG (53.5 mm Battery Negative (–) #6 AWG (13.3mm... -
Page 33: Ac Connections
Installation AC Connections WARNING: Fire Hazard Multi-branch wiring in residential installations can create a potential fire hazard with inverter installations. Be sure to check for multi-branch circuit wiring before making any AC connections and make any changes required to remove the hazard. -
Page 34: Mate2 Installation
IMPORTANT: OutBack only provides a 50 ft. cable with this unit. Longer cables can be used up to 1000 ft. long, but are not provided by OutBack. It is not recommended to exceed 1000 ft. Yellow... -
Page 35: Figure 22 Permanently Connecting The Mate2 To The Smartre
Installation The MATE2 can be connected to the communications HUB at the top of the electronics enclosure or at an access port on the front of the electronics enclosure. ¾ The HUB inside is intended for permanent installations. ¾ The Access Port on the front of the electronics enclosure is intended for temporary installations. The MATE2 will have to be disconnected from the Access Port before the exterior Front Cover can be put back on. -
Page 36: Figure 23 Temporarily Connecting The Mate2 To The Smartre
Installation For testing or temporary installations: Run a separate CAT5 from the back of the access port to the Communications HUB. Plug the CAT5 cable into the back of the MATE2. Plug the other end of the CAT5 cable into the access port on the front of the interior cover. Use MATE2 to access system status or change system configuration settings. -
Page 37: Functional Test/Commissioning
Installation Functional Test/Commissioning Pre-startup Procedures 1. Double-check all wiring connections. 2. Inspect the enclosure to ensure no tools or debris has been left inside. Energize/Startup 1. Close the DC Breakers from the battery bank to the inverter. 2. Using a digital volt-meter (DVM), verify 48 Vdc on the Battery terminals (i.e., place DVM leads on in Figure 24). -
Page 38: Setting Time, Date & Display
Installation Setting Time, Date & Display IMPORTANT: The following information assumes the installer is familiar with the basic operation of a MATE2 System Controller and Display. If the installer is not familiar with basic operation, please refer to the SmartRE Operator’s Manual for general information. -
Page 39: Figure 26 Mate Setup Screen (Page 2 And 3)
Installation MATE Setup Screen Continued from page 36. PAGE 3 MATE Setup Screen PAGE 2 Figure 26 MATE Setup Screen (Page 2 and 3) 900-0033-01-00 Rev A... -
Page 40: Setting System Parameters - The Advanced Menu
Installation Setting System Parameters – The Advanced Menu Battery Amp-Hours and Return Amps are the only two system parameters that may need to be changed depending on the installation. This is done in the Advanced Menu. ¾ Battery Amp-Hours refers to the total amp-hour capacity of the battery bank (not just amp-hour rating of the individual batteries within the battery bank). -
Page 41: Setting Battery Amp-Hours And Return Amps
Installation Setting Battery Amp-Hours and Return Amps IMPORTANT: Battery Amp-Hours and Return Amps are the only parameters that will need to be set. IMPORTANT: Access the Advanced Menu as instructed on page 38. To change Battery Amp-hours: Press the <BAT> Soft Key. Press the <INC>... -
Page 42: De-Energize/Shutdown
Installation De-energize/Shutdown WARNING: Lethal Voltage Review the system configuration to identify all possible sources of energy. Ensure ALL sources of power are disconnected before performing any installation or maintenance on this equipment. Confirm that the terminals are de-energized using a validated voltmeter (rated for a minimum 1000 Vac and 1000 Vdc) to verify the de-energized condition. -
Page 43: Reassembling The Enclosures
Installation Reassembling the Enclosures Electronics Enclosure Interior Cover Tighten to 14 in-lb. (1.6 Nm) (Maximum) Figure 30 Reassembling the Electronics Enclosure Adding the Front Cover Brackets to Electronics Enclosure Tighten to 14 in-lb. (1.6 Nm) (Maximum) Figure 31 Adding the Front Cover Bracket to the Electronics Enclosure 900-0033-01-00 Rev A... -
Page 44: Battery Enclosure Interior Cover
Installation Battery Enclosure Interior Cover Tighten to 14 in-lb. (1.6 Nm) (Maximum) Figure 32 Reassembling the Battery Enclosure Adding the Front Cover Brackets to Battery Enclosure Tighten to 14 in-lb. (1.6 Nm) (Maximum) Figure 33 Adding the Front Cover Bracket to the Battery Enclosure 900-0033-01-00 Rev A... -
Page 45: For Outdoor Installations (3R-Rating)
Installation For Outdoor Installations (3R-Rating) IMPORTANT: The Top Cap and Locking Front Cover are required for outdoor installations. In addition, weather or rain-tight conduit connectors must be used with the Top Cap and Front Cover to maintain the unit’s 3R rating. Failure to install the Top Cap and Front Cover in an outdoor installation invalidates the 3R rating. -
Page 46: Installing The Front Cover
Installation Installing the Front Cover Slide the Front Cover up into the opening in the front of the Top Cap. Align the brackets on the enclosure with the brackets on the Front Cover. Lower the Front Cover to interlock the brackets. -
Page 47: Specifications
Specifications Electrical Specifications Electrical Specifications Models Product Name SMARTRE 2500 SMARTRE 3000 SMARTRE 5000 SMARTRE 6000 Part Numbers SRE2500-120-NA SRE2500-120/240-NA SRE3000-120-NA SRE3000-120/240-NA SRE5000-120/240-NA SRE6000-120/240-NA Continuous Power Rating 2500 VA 3000 VA 5000 VA 6000 VA L-N: 120 Vac L-N: 120 Vac... -
Page 48: Mechanical Specifications
Specifications Electrical Specifications Models Product Name SMARTRE 2500 SMARTRE 3000 SMARTRE 5000 SMARTRE 6000 Part Numbers SRE2500-120-NA SRE2500-120/240-NA SRE3000-120-NA SRE3000-120/240-NA SRE5000-120/240-NA SRE6000-120/240-NA Inverter Efficiency Up to 93% Nighttime Consumption 0 Wac Certifications ETL Listed to UL 1741, CSA 22.2 #107.1... -
Page 49: Renewable Energy Input & Storage
Specifications Renewable Energy Input & Storage PV Sizing Single charge control systems can support photovoltaic arrays with the following specifications. Dual charge controller systems can handle 2 arrays with the following specifications. Maximum Array Size ¾ 4,000 W ¾ 145 Vdc (150 V including local temperature correction factor per NEC 690.7) ¾... -
Page 50: Discharge Rate
Specifications the current flows (hours). This applies equally to the amount you take out of a battery (discharging) or the amount you put into it (charging). Discharge Rate Deep cycle batteries express the amp-hour rating as "at the x-hour rate". This is an average rate of current flow that would take x number of hours to discharge the batteries. - Page 51 Specifications Things to consider: ¾ Motors typically require 3 to 6 times their running current when starting. Check the manufacturer’s data sheets for their starting current requirements. If you will be starting large motors from the inverter, increase the battery bank size to allow for the higher start-up current. ¾...
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Page 52: Table 7 Worksheet For Determining Average Daily Load In Amp-Hours
Specifications Worksheet for Calculating Amp-hour Requirements Use the following worksheet to calculate the amp-hour requirements. Table 7 Worksheet for Determining Average Daily Load in Amp-hours Weekly Days per watt- Load Watts Hours per Day week used hours Total weekly watt-hours of AC load Divided by days per week 7 Average total watt-hours per day Divided by DC nominal voltage (48) -
Page 53: Table 8 Worksheet For Determining Battery Bank Size
Specifications Worksheet for Calculating Battery Bank Size Use the following worksheet to calculate the battery bank size. Table 8 Worksheet for Determining Battery Bank Size Average amp-hours per day (from Table 7) Divided by inverter efficiency Divided by battery efficiency (usually 0.75) Adjusted amp-hours per day Divided by Depth-of-Discharge (usually 60%) Multiplied by days of autonomy... -
Page 55: Wiring Configurations
Wiring Configurations The following wiring configurations are provided as examples only. Actual wiring requirements may vary depending on local electric code. All installations must comply with local electric code. ¾ Single Inverter/Single PV Array - 120 Vac using a separate sub-panel in a Vertical Installation ¾... - Page 56 Wiring Configurations This page intentionally left blank. 900-0033-01-00 Rev A...
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Page 65: Warranty
¾ Any product whose serial number has been altered, defaced or removed; or ¾ Any other event not foreseeable by OutBack. OutBack’s liability for any defective Product, or any Product part, shall be limited to the repair or replacement of the Product, at OutBack’s discretion. OutBack does not warrant or guarantee workmanship performed by any person or firm installing its Products. -
Page 66: How To Arrange For Warranty Service
During the warranty period beginning on the invoice date, OutBack Power Systems will repair or replace products covered under this limited warranty that are returned to OutBack Power Systems’ facility or to an OutBack Power Systems authorized repair facility, or that are repaired on site by an OutBack Power Systems authorized repair technician. -
Page 67: Index
Index 3R Rating ..................18, 43 DC Conductor Size and Torque Requirements .....30 DC Connections................30 De-Energize ..................40 Default Settings................. 38 Definitions....................2 AC Conductor Size and Torque Requirements ..... 31 Dimensions ..................17 AC Connections ................31 Access Requirements ..............16 Accessing the Advanced Menus.......... - Page 68 Warranty Information Knockout Preparation ..............18 Safety ......................1 Battery ....................4 General....................2 Personal....................3 Photovoltaic..................4 Location ....................15 Sytstem....................3 Setting Battery Amp-Hours............39 Setting Return Amps..............39 Setting the Date................36 MATE Setup ..................36 Setting Time ..................36 MATE2 Setup Screens Dimensions...................
- Page 69 Thank you for supporting OutBack Power Systems by installing this product. Your patronage is greatly appreciated. This product was proudly assembled in the United States of America and demonstrates the quality and pride of this great team of employees. We sincerely hope your experience has been pleasant, positive, and professional and hope that you’ll consider OutBack Power Systems for future purchases.
- Page 70 Corporate Headquarters 19009 62nd Avenue NE Arlington, WA USA +1.360.435.6030 European Sales Office C/ Castelló, 17 08830 - Sant Boi de Llobregat BARCELONA, España +34.93.654.9568 www.outbackpower.com 900-0033-01-00 Rev A...