Ferris HydroWalk Series Operator's Manual

Ferris HydroWalk Series Operator's Manual

Dual drive walk-behind
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Print Instructions for Print Vendors (Paper Manuals)
O
PERATOR
TOTAL PAGE COUNT: Less than 80
Paper Size:
• 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press:
• Body - 1-color, 2-sided
• Cover - 1-color, 2-sided
Bindery:
• Staple (2X), Face Trim
TOTAL PAGE COUNT: 80 or greater
Paper Size:
• 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press:
• Body - 1-color, 2-sided
• Cover - 1-color, 2-sided
Bindery:
• Perfect Bind, Face Trim (3 knife)
GENERAL
COVERS:
• Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• Limited Warranty Statement is the page IMMEDIATELY AFTER the back cover and must be printed
on the inside of the back cover.
• Check the front cover for the individual part number (typically a 2_____ or 502_____ number).
• Check the front cover for the document number (TP 1xx - xxxx - xx - xx - xx)
BODY:
•ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand
pages.
General:
• This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text "THIS PAGE INTENTIONALLY BLANK" are placement pages ONLY,
and should NOT be printed.
If you have any further questions regarding this manual, please contact the Ferris
Industries Technical Publications Department at (315) 495-0100 ext. 249.
'
M
S
ANUAL

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Summary of Contents for Ferris HydroWalk Series

  • Page 1 • Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, and should NOT be printed. If you have any further questions regarding this manual, please contact the Ferris Industries Technical Publications Department at (315) 495-0100 ext. 249.
  • Page 2 THIS PAGE INTENTIONALLY BLANK...
  • Page 3 OPERATOR’S MANUAL HydroWalk Series Dual Drive Walk-Behind Mowers Powerhead Mower Deck Model Number Model Number DDSKAV15 DDS48 DDSKAV15CE DDS48R DDSKAV17 DDS52 DDSKAV17CE DDS52R DDSKAV23 DDSH52 DDSKAV23CE DDS61 DDSH61 Ferris Industries 5022880 5375 North Main Street Revision 04 Munnsville, NY 13409 Rev.
  • Page 4 OPERATOR’S MANUAL HydroWalk Series Dual Drive Walk-Behind Mowers Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2006 Ferris Industries All Rights Reserved. Printed in USA.
  • Page 5 Ferris dealer during the warranty period. Ferris' obligation under this limited warranty is, at Ferris' option, to repair or replace any part or parts of the mower, which, in the judgment of Ferris, are found to be defective and covered by this limited warranty.
  • Page 6 THIS PAGE INTENTIONALLY BLANK...
  • Page 7: Table Of Contents

    Table of Contents Safety Rules & Information ........2 Troubleshooting, Adjustments & Service Troubleshooting the Mower ........19 Identification Tags ..........5 Troubleshooting the Mower Deck......20 Safety Decals ............6 Mowing Height Adjustment ........21 Safety Interlock System........7 Idler Pulley Height Adjustment (48” models) ..21 Features &...
  • Page 8 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
  • Page 9 Safety Rules & Information 23. Use care when approaching blind corners, shrubs, Do Not trees or other objects that may obscure vision. 1. Avoid starting, stopping, or turning on a slope. If 24. To reduce fire hazard, keep unit free of grass, leaves tires lose traction (i.e.
  • Page 10: Safety Rules & Information

    Safety Rules & Information SERVICE AND MAINTENANCE 10. Let engine cool before storing and do not store near flame. To avoid personal injury or property damage, use 11. Stop and inspect the equipment if you strike an extreme care in handling gasoline. Gasoline is object.
  • Page 11 Safety Rules & Information ROLL BAR INSTRUCTIONS • BEFORE FIRST TIME USE - Inspect the ROLL BAR structure and mounting hardware for: For models equipped with factory-installed Roll Over 1) Check to make sure the machine GVW (Gross Protection System (ROPS). Vehicle Weight), including attachments, restrained payload, fuel and operator, is not in excess of the WARNING...
  • Page 12 Safety Rules & Information INSPECT BUCKLE WARNING & LATCH Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be peri- odically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll...
  • Page 13: Identification Tags

    Identification Numbers Identification Numbers Powerhead Identification Tag FERRIS FERRIS INDUSTRIES, INC. UNNSVILLE, NY 13409 ADE IN THE USA North American SERIAL NO. Models ODEL NO. Model No.: XXXXXXXXXX Mower Deck Engine RPM: XXXX Identification Tag 200X LpA: XX dB(A) CE Models...
  • Page 14: Safety Decals

    Safety Decals GENERAL This unit has been designed and manufactured to pro- The safety decals below are on your rider and mower. vide you with the safety and reliability you would expect If any of these decals are lost or damaged, replace them from an industry leader in outdoor power equipment at once.
  • Page 15: Safety Interlock System

    Safety Interlock System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 —...
  • Page 16: Features & Controls

    Features & Controls Please take a moment and familiarize your- self with the name, location, and function of these controls so that you will better under- stand the safety and operating instructions provided in this manual. CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences.
  • Page 17: Safety Interlock System

    Features & Controls Parking Brake Handle The parking brake is applied by pushing DOWN on the parking brake handle until it stops. To release the park- ing brake, pull UP on the handle until it locks over cen- ter. PTO (Power Take Off) Switch The PTO switch engages and disengages the mower.
  • Page 18: General Operating Safety

    Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Before first time operation: • Check that crankcase is filled to full mark on dipstick. • Be sure to read all information in the Safety and See the engine Operator’s Manual for instructions Operation sections before attempting to operate this and oil recommendations.
  • Page 19: Starting The Engine

    Operation WARNING DRIVING THE MOWER The hydrostatic transmission has an infinite number of If you do not understand how a specific control speeds between full speed forward and reverse, with the functions, or have not yet thoroughly read the faster speeds being achieved by moving the speed con- FEATURES &...
  • Page 20: Mowing

    Operation MOWING PUSHING THE MOWER BY HAND Before mowing, set the cutting height as described in DO NOT TOW MACHINE the Troubleshooting, Adjustments & Service section. Towing the machine will cause hydraulic 1. Engage the parking brake. Make sure the PTO transaxle damage.
  • Page 21: Storage

    Operation STORAGE WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, Remember, the fuel tank will still contain some gasoline, poorly ventilated enclosures. Gasoline fumes may so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source.
  • Page 22: Regular Maintenance

    Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your mower. You will need to keep a record of your operating time. Before Before Every Every Every Spring SAFETY ITEMS Page First Use Each Use 5 Hours 25 Hours 100 Hours &...
  • Page 23: Checking/Adding Fuel

    Regular Maintenance CHECKING / ADDING FUEL WARNING To add fuel: Gasoline is highly flammable and must be 1. Remove the fuel cap (see A, Figure 2). handled with care. Never fill the tank when the 2. Fill the tank to the bottom of the filler neck. This will engine is still hot from recent operation.
  • Page 24: Lubrication

    Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris Red Grease (P/N 22285) is strongly recommended. Automotive-type high-temperature, lithium grease may be used when this is not available.
  • Page 25: Battery Maintenance

    Regular Maintenance BATTERY MAINTENANCE Checking the Battery Fluid NOTE: It is not necessary to check the battery fluid level if machine is equipped with a maintenance-free battery. 1. Remove the battery box cover to access the battery. 2. Remove the battery filler cap(s) (A, Figure 12). Fluid must be even with the split ring full mark.
  • Page 26: Servicing The Mower Blades

    Regular Maintenance SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. Remove the deck guard. 3. Raise the mower deck and secure with jackstands. 4.
  • Page 27: Troubleshooting The Mower

    Troubleshooting Adjustments & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend To avoid serious injury, perform maintenance on the life of your equipment, prolonged or constant use the mower only when the engine is stopped and may eventually require that service be performed to the parking brake engaged.
  • Page 28: Troubleshooting The Mower Deck

    Troubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but mower will 1. Transmission release lever(s) 1. Move into drive position. not drive. in “neutral” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3.
  • Page 29: Mowing Height Adjustment

    Troubleshooting, Adjustment & Service MOWING HEIGHT ADJUSTMENT Mount Blade Caster Height Of Cut Position Spacers Spacers The mowing height is determined by three factors: the (C, Fig. 16) (B, Fig. 16) (A, Fig. 16) mount position of the mower deck, the number of blade 1-3/4”...
  • Page 30: Deck Leveling Adjustment (Ddsh Models)

    Troubleshooting, Adjustment & Service DECK LEVELING ADJUSTMENT (DDSH Models only) 1. Make sure there is one spacer above and below the frame on the front caster shafts and place hairpin clips in the 2” cutting height position (see Figure 18). 2.
  • Page 31: Mowing Height Adjustment (Ddsh Models)

    Troubleshooting, Adjustment & Service Shimming the Hanger Shafts Once it has been determined that a shim (P/N 20928) is required, you first must determine which rear hanger shaft requires the shim. The shim (A, Figure 21) must be placed in between the spacer (B) and the retaining collar (C) on the OPPO- SITE side from which the front shaft has movement or slack (see Figure 22).
  • Page 32: Mower Belt Replacement

    Troubleshooting, Adjustment & Service MOWER BELT REPLACEMENT AND ADJUSTMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. PTO Clutch to Deck Belt 1. Park the machine on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the Check ignition key.
  • Page 33: Mower Belt Replacement (Ddsh Models)

    Troubleshooting, Adjustment & Service MOWER BELT REPLACEMENT AND ADJUSTMENT (DDSH Models only) To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the machine on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.
  • Page 34: Transmission Drive Belt Replacement

    Troubleshooting, Adjustment & Service TRANSMISSION DRIVE BELT FRONT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Remove the deck drive belt. See MOWER BELT REPLACEMENT AND ADJUSTMENT sections. 2. Remove the grass screen that covers the transmis- sion cooling fans.
  • Page 35: Transmission Neutral & Tracking Adjustments

    Troubleshooting, Adjustment & Service TRANSMISSION NEUTRAL & TRACKING ADJUSTMENTS Neutral Adjustment 1. Park the machine on a smooth, level surface such as a concrete floor, away from bystanders and prefer- ably facing a wall. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.
  • Page 36: Transmission Maintenance & Service

    Troubleshooting, Adjustment & Service TRANSMISSION MAINTENANCE AND SERVICE The hydrostatic transmissions are sealed units that require no maintenance other than the following. • Keep the grass screen and transmission cooling fins clear or grass, leaves and debris. • Keep oil level in the reservoirs (A, Figure 31) at the “FULL”...
  • Page 37: Pto Clutch Adjustment

    Troubleshooting, Adjustment & Service Figure 34. Adjust PTO Clutch Window Adjustment Nut C. .016”-.018” (0,40-0,45mm) Feeler Gauge Figure 33. PTO Clutch Adjustment Adjustment Window (Qty. 3, one shown) Adjustment Nut PTO CLUTCH ADJUSTMENT WARNING Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 100 hours of opera- To avoid serious injury, perform adjustments only tion.
  • Page 38: Battery Service

    Troubleshooting, Adjustment & Service BATTERY SERVICE Jump Starting With Auxiliary (Booster) Battery WARNING Jump starting is not recommended. However, if it must be done, follow these directions. Both booster and dis- Keep open flames and sparks away from the charged batteries should be treated carefully when using battery;...
  • Page 39 Troubleshooting, Adjustment & Service THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery Jumper Cable To Ground Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 35. Jump Starting WARNING WARNING Any procedure other than the preceding could For your personal safety, use extreme care when result in:...
  • Page 40: Replacement Parts & Accessories

    Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: CHASSIS: 15 HP* Kawasaki Manual Start Fuel Tanks Capacity: 5 Gallons (18.9 L) Rear Wheels Tire Size: 17 x 7.50 -12...
  • Page 41: General Information

    Lawn Care & Mowing Information GENERAL INFORMATION • Types of Grass, Climate and Conditions • How and When to Water, Fertilize & Aerate Proper mowing is an important part of maintaining your • How High to Mow the Grass lawn in the best possible condition. A healthy and well •...
  • Page 42: Lawn Care & Mowing Information

    Lawn Care & Mowing Information HOW HIGH TO Cut less than MOW THE GRASS Often cutting height is a Optimal matter of personal prefer- cutting point ence. Typically, you should at less than mow the grass when it is is 1/3 from top between three and five of grass blade...
  • Page 43: When And How Often To Mow

    Lawn Care & Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: l Mow when the grass is between three and five inches high.
  • Page 44: Mowing Methods

    Lawn Care & Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn.
  • Page 45 Lawn Care & Mowing Information TIPS On Dealing With Clippings • Reduce the evaporation of water from your lawn. • Provide a cushioning layer to reduce lawn wear. Clippings are beneficial to your lawn. A common mis- • Moderate soil temperature. conception about clippings is that they automatically •...
  • Page 46 Lawn Care & Mowing Information SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking Streaking is when thin strips of uncut grass are left behind the mower. Streaking is usually caused by operator error or poor blade maintenance. CAUSE SOLUTION Blades are not sharp Sharpen your blades Blades are worn down too far Replace your blades...
  • Page 47 Lawn Care & Mowing Information Uneven Cutting Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. CAUSE SOLUTION Deck is not leveled correctly Level the deck correctly Blades are dull or worn Sharpen or replace the blades Blades are damaged...
  • Page 48: International Symbols

    Common International Symbols PTO Clutch Choke Fast (Throttle) Parking Brake Slow (Throttle) Brake Throttle Mower Cutting Fuel Height Adjustment Headlights Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —...

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