Toyota Land Cruiser Repair Manual

Toyota land cruiser
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  Summary of Contents for Toyota Land Cruiser

  • Page 2 FOREWORD This repair manual has been prepared to provide information covering general service repairs for the chassis and body of the TOYOTA LAND CRUISER (Station Wagon). Applicable models: FJ80 series HZJ80 series HDJ80 series For the service specifications and repair procedures of the above model other than those listed in this manual, refer to the following manuals.
  • Page 3 CAUTION This manual does not include all the necessary items about repair and service, this manual is made for the purpose of the use for the persons who have special techniques and certifications. In the cases that non-specialized or uncertified technicians perform repair or service only using this manu- al or without proper equipment or tool, that may cause severe injury to you or other people around and also cause damage to your customer's vehicle.
  • Page 4: Manual Transmission

    ©2001 TOYOTA MOTOR CORPORATION All rights reserved. This book may not be repro- duced or copied, in whole or in part, without, the written permission of Toyota Motor Corporation. First Printing: Feb. 28, 1990 01-900228-00 28th Printing: May 29, 2001 28-010529-05-2...
  • Page 5: Table Of Contents

  • Page 6: How To Use This Manual

    INTRODUCTION - How to Use This Manual IN-2 HOW TO USE THIS MANUAL To assist you in finding your way through the manual, the Section Title and major heading are given at the top of every page. An INDEX is provided on the first page of each section to guide you to the item to be repaired.
  • Page 7 IN-3 INTRODUCTION - How to Use This Manual The procedures are presented in a step-by-step format: • The illustration shows what to do and where to do it. • The task heading tells what to do. • The detailed text tells how to perform the task and gives other information such as specifications and warnings.
  • Page 8: Identification Information

    IN-4 INTRODUCTION — Identification Information, General Repair Instructions IDENTIFICATION INFORMATION VEHICLE IDENTIFICATION NUMBER The vehicle identification number is stamped on the outer sur- face of the front right side frame. This number is also stamped on the manufacturer's name plate. A: Vehicle Identification Number Manufacturer's Name Plate IN0345...
  • Page 9 INTRODUCTION — General Repair Instructions IN-5 Non-reusable parts (a) Always replace cotter pins, gaskets, O-rings and oil seals etc. with new ones. (b) Non-reusable parts are indicated in the component illustrations by the symbol. Precoated parts Seal Lock Adhesive Precoated parts are bolts and nuts, etc. that are coated with a seal lock adhesive at the factory.
  • Page 10 IN-6 INTRODUCTION — General Repair Instructions 12. Observe the following precautions to avoid damage to the parts: (a) Do not open the cover or case of the ECU unless ab- solutely necessary. (If the IC terminals are touched, the IC may be de- stroyed by static electricity.) (b) To pull apart electrical connectors, pull on the con- nector itself, not the wires.
  • Page 11: Precautions For Vehicles Equipped With A Catalytic Converter

    Precautions for Vehicles Equipped with a Catalytic Converter, Precautions INTRODUCTION for Vehicles with an Audio System with Built-in Anti-Theft System IN-7 PRECAUTIONS FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER CAUTION: If large amounts of unburned gasoline flow into the converter, it may overheat and create a fire hazard. To pre- vent this, observe the following precautions and explain them to your customer.
  • Page 12: Precautions When Servicing Full-Time 4Wd Vehicles

    INTRODUCTION — Precautions When Servicing Full-Time 4WD Vehicles PRECAUTIONS WHEN SERVICING FULL-TIME 4WD VEHICLES The full-time 4WD Land Cruiser Station Wagon is equipped with the mechanical lock type center differential system. When carrying out any kind of servicing or testing on a full-...
  • Page 13 INTRODUCTION — Precautions When Servicing Full-Time 4WD Vehicles IN-9 CAUTIONS WHEN CENTER DIFFERENTIAL CONTROL SWITCH IS TURNED ON • Operate the switch only when all four wheels are stopped or when driving with the wheels in a straight line. • Never operate the switch under the following conditions. (1) When any tire is slipping.
  • Page 14 IN-10 INTRODUCTION — Precautions When Servicing Full-Time 4WD Vehicles BRAKING FORCE TEST (Vehicle Speed : Below Indicator Light OFF 0.5 km/h or 0.3 mph) When performing low-speed type brake tester measurements, DIF FLOCK observe the following instructions. Put the center differential in FREE position. Rotate Rotate •...
  • Page 15 INTRODUCTION — Precautions When Servicing Full-Time 4WD Vehicles IN-11 ON-VEHICLE WHEEL BALANCING When doing on-vehicle wheel balancing on a full-time 4WD vehicle, to prevent the wheels from rotating at different speeds or in different directions from each other (which could lead to damage to the center differential or transfer gears), al- ways be sure to observe the following precautions: (1) All four wheels should be jacked up, clearing the ground...
  • Page 16 IN-12 INTRODUCTION — Precautions When Servicing Full-Time 4WD Vehicles (5) The wheels should be driven with both the engine and the wheel balancer. HINT: When doing this be careful of the other wheels, which will rotate at the same time. IN0347 (6) Avoid sudden acceleration, deceleration and braking.
  • Page 17: Precautions When Towing Full-Time 4Wd Vehicles

    INTRODUCTION - Precautions When Towing Full-Time 4WD Vehicles IN-13 PRECAUTIONS WHEN TOWING FULL-TIME 4WD VEHICLES Use one of the methods shown below to tow the vehicle. When there is trouble with the chassis and drivetrain, use method (flat bed truck ) or method (sling type tow truck with dollies) Recommended Methods:...
  • Page 18: Vehicle Lift And Support Locations

    IN-14 INTRODUCTION — Vehicle Lift and Support Locations VEHICLE LIFT AND SUPPORT LOCATIONS Front JACK POSITION Front Under the front differential Rear Under the rear differential SCREW TYPE JACK POSITION SUPPORT POSITION Safety stand IN0314 IN0342...
  • Page 19: Abbreviations Used In This Manual

    INTRODUCTION — Abbreviations Used in This Manual IN-15 ABBREVIATIONS USED IN THIS MANUAL Air Conditioner Automatic Transmission Automatic Transmission Fluid A.T.P. Automatic Transmission Parking Overdrive Brake Second Brake First and Reverse Brake Overdrive Direct Clutch Forward Clutch Direct Clutch Cruise Control System Compact Disc Electronic Control Unit Electronic Fuel Injection...