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APRILIA Air-injection 50 cc Quick Workshop Handbook page 25

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FLASHING NUMBER
DESCRIPTION OF FAULTS
1
Overheated engine
2
Fault in the phonic wheel
3
Twin error of alignment, throttle sensor (TPS)
4
Error of alignment, primary throttle sensor (TPS)
Error of alignment, secondary throttle sensor
5
(TPS)
Primary throttle sensor (TPS) fault
6
7
Secondary throttle sensor (TPS) fault
8
Twin fault, throttle sensor (TPS)
aprilia
(DOUBLE CHECK THE MALFUNCTION BEFORE REPLACING ANY PART)
FAULT PRIORITY
ENGINE CHECK
Damaged thermostat
1
-
Damaged radiator
Damaged hose
Inverted pickup wires
2
-
Damaged pickup wires
Connectors
Transducers
Throttle control sealing screw out of place
Throttle wire improperly set (on the handlebar)
Inverted throttle sensor connector wires
2
-
Connectors
Damaged wires
Damaged throttle sensor
Inverted throttle sensor wiring
2
Connectors
-
Damaged wires
2
Sensor races worn
Water in the sensor
1
Set ticking over speed
Damaged throttle sensor
POSSIBLE CAUSE
TABLE OF FAULT CODES
CHECKS AND REMEDIES
Check thermostat
Check radiator
Check hose
Check wiring
Check the continuity (R=0 Ohm) between the trans-
ducer and ECU (blue wire – white wire - blue/yellow
wire –white/yellow wire). Check opening of the circuit
(R=infinite) between the pickup and earth
Check connectors
Check resistance (R=385 +/- 20% Ohm) between the
positive and negative poles of the pickup
Check the end screw (which shouldn't be tampered
with)
Adjust throttle cable
Check connector wires
Check connectors
Check continuity (R=0 Ohm) between the sensor and
ECU (yellow/brown wire - pink wire - white wire - yellow
wire)
Replace throttle body
Check sensor wiring
Check connectors
Check the continuity (R=0 Ohm) between the sensor
and ECU (brown/yellow wire - pink wire - white wire -
yellow wire)
Replace throttle body
Remove traces of water and try again. If necessary,
replace the butterfly casing.
Replace throttle body

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