Component Replacement And Adjustment Procedure - Sharp R-380E Service Manual

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. Disconnect oven from power supply.
2. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal or damaged.
Please refer to 'OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS', when carrying out any
of the following removal procedures:
To prevent an electric shock, take the following
manners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for
60 seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High
voltage capacitor, High voltage rectifier assembly
and High voltage fuse.
To remove the components, procedure as follows.
1. Disconnect oven from power supply.
2. Remove four(4) screws from rear and one (1) screw
along the right side edge of case.
1. CARRY OUT 3D CHECKS.
2. Disconnect wire leads (primary and high voltage) from
power transformer.
3. Disconnect filament leads from the magnetron and the
high voltage capacitor.
4. Remove four (4) screws holding transformer to bottom
plate.
5. Remove transformer from bottom plate.
Re-install
HIGH VOLTAGE RECTIFIER, HIGH VOLTAGE FUSE AND HIGH VOLTAGE CAPACITOR REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the brown and blue wires of power supply
WARNING FOR WIRING
OUTER CASE REMOVAL
POWER TRANSFORMER REMOVAL
21
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer
and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its
pin is locked. And make sure that the wire leads
should not come off even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
3. Slide the entire case back out about 1 inch(3 cm) to free
it from retaining clips on the cavity face plate.
4. Lift entire case from the unit.
CAUTION: DISCONNECT OVEN FROM POWER SUP-
PLY BEFORE REMOVING OUTER CASE.
1. Rest transformer on the bottom plate with its primary
terminals toward the oven face plate.
2. Secure transformer with four screws to bottom plate.
3. Re-connect wire leads (primary and high voltage) to
power transformer and filament leads of transformer to
magnetron and high voltage capacitor. Refer to
"PICTORIAL DIAGRAM".
4. Re-install outer case and check that oven is operating
properly.
cord from the noise filter.
3. Disconnect the wire leads of the main wire harness
R-380E