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® ProClick Pronto™ Technical Service Manual P2000 – Bind Only Unit P3000 – Punch & Bind Unit GBC TECHNICAL SERVICE & SUPPORT, REVISION: 04/29/2006...
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COPYRIGHT 2005 No part of this publication may be reproduced in any form without expressed written permission from General Binding Corporation Printed in the USA...
TABLE OF CONTENTS PAGE SECTION TOPIC Introduction Specifications Installation Procedures Operating Instructions Troubleshooting Disassembly / Assembly / Adjustments Maintenance Procedures Parts List Supplies and Recommended Spare Parts List 10.0 Additional Information Glossary of Terms...
1.0 INTRODUCTION ® ProClick Pronto™ system: ® The GBC ProClick Pronto™ is designed for easy operation. It is ruggedly built and light enough for use on any table or desk. ® The ProClick Pronto™ is a unique binding system that incorporates several features designed to make the process of mechanical binding as easy as 1-2-3 for the average office worker.
2.0 SPECIFICATIONS P3000 / P2000 Binder Paper Size Letter 11 x 8.5 inches Binding Diameter Range Up to 100 sheets or .400” (10mm) maximum with largest element. (Sheet capacity based on 20 lbs. (75 gm2) bond paper. See sheet capacity guide below Machine Weight P3000: 82.5 lbs (37.4kgs) P2000: 68.2 lbs (30.9kgs)
Pronto™ hole is specially enlarged to allow for: Easier automatic insertion of the element through the book. Easier page turning of the completed document. ® • GBC offers the ProClick Pronto™ hole pattern for all of it’s major punch systems. ® The ProClick Pronto™...
If you discover operator errors or confusion not explained in the Operator manual, be sure to notify GBC Technical Support so that that information may be added to future versions of either the Operator Manual or the Technical service Manual.
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4.0 OPERATING INSTRUCTIONS (Continued) Binding: Place the document into the document sizer for the machine to identify the document size. The machine identifies the document in 3 different sizes: 1. Large 2. Medium 3. Small ® So document size is small, insert the ProClick spine size "SMALL"...
ProClick to operate properly, the holes must be slightly ® larger. GBC offers the ProClick pattern for most of the major interchangeable punch machines to satisfy a variety of customer needs. The P3000 Pronto™ punch is intended for general office use, not in-plant or print-for-pay operations where a Magnapunch or Ap-2 would be better suited.
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5.0 TROUBLESHOOTING – Theory of Operation (Continued) Binding When the “Bind” mechanism is activated, the bind motor (AC Motor) will drive the 2 sets of cams on the sides of the machine. set of cams are the large white plastic cams on the side of the machine.
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- Are the belts straight? let it sit against a straight edge. - Are the clips in place? If the element bends, please inform GBC service help desk and record batch numbers from the element box. How many cycles? Spine holder cam is If the spine holder down cam is - If over 15000 cycles ->...
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Binding elements Align the binding element and signs let it sit against a straight edge. If the element bends, please inform GBC service help desk and record batch numbers from the element box. Check to ensure tension Top left and right...
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5.0 TROUBLESHOOTING – Troubleshooting Guide Chart (Continued) 5.5.4. ISSUE Motor cycles when press “BIND” but no motion. REASON / LOGIC Motor and gears have disengaged. Root Cause Location Solution Check motor drive gear Right side of the Re-attach gear with a screw. attachment machine, small metal Apply loclite where applicable.
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5.0 TROUBLESHOOTING – Troubleshooting Guide Chart (Continued) 5.5.7. ISSUE Document not detected REASON / LOGIC Document is detected through a trigger switch behind the paper deck Root Cause Location Solution Check document sensor Slide paper deck up, Remove burrs or foreign objects bar to make sure it's free and the document that could cause the sensor to...
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5.0 TROUBLESHOOTING – Troubleshooting Guide Chart (Continued) 5.5.10. ISSUE Empty Tray Error won’t go away REASON / LOGIC Paper and clips have separate sets of sensors. Error occurs when any of these sets of sensors are blocked or out of line. Root Cause Location Solution...
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5.0 TROUBLESHOOTING – Troubleshooting Guide Chart (Continued) 5.5.13. ISSUE Knocking sound when sizing REASON / LOGIC Size locator pin and 3 sensors are used to control the location of the sizer motor in relations to the element size in the machine. Note: Machine adjust to element size and not to paper size.
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5.0 TROUBLESHOOTING – Electrical Schematic 5.5.14 ELECTRICAL SCHEMATIC ® For Electrical Schematic of ProClick Pronto™ refer ppschematic.pdf...
6.0 DISASSEMBLY / ASSEMBLY / ADJUSTMENTS CAUTION: Before performing any service on the unit, unplug the power cord to avoid possible serious electrical shock. If it is necessary to run the machine with the covers removed, use caution to avoid contact with electrical components. NECESSARY TOOLS: Phillips Screwdriver #1 Tip Phillips Screwdriver #2 Tip...
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6.0 DISASSEMBLY / ASSEMBLY / ADJUSTMENTS (Continued) ADJUSTMENTS: Refer to the Video entitled “Adjustments” as you review the following text. Element Size Sensor There are 3 size slots on the element size sensor, one for each size of element. For example, when you insert a small element, the sensor should move to the small position.
7.0 MAINTENANCE PROCEDURES External Cleaning ® Clean external surfaces of the ProClick Pronto™ with a soft cloth moistened with a mild solution of detergent (such as dish washing liquid) and water. Do not use chemical cleaners or solvents, as these may have a harmful effect on the plastic surface.
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8.0 PARTS LIST This manual departs from the traditional GBC Service Manual in that the Parts List and Drawings are contained in a standalone document. This enables Technical Support to maintain the documents more easily as the Parts Catalogue can be tied to the Engineering CAD Files.
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1. PROCLICK ASSY (7708501, Lt) (7708630, A4) 2. CORE ASSY (7708541,Lt) (7708879,A4) 3. CAM SET SWITCH SIDE ASSY (7708581) See page 27 See page 29 See page 32 4. CAM SET MOTOR SIDE ASSY (7708591) 5. MAIN ASM. SHAFT ADJUSTER (708611) 6.
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7. ADJUSTING CAM ASSY-LEFT (7708631) 8. ADJUSTING CAM ASSY-RIGHT (7708641) 9. ELEMENT GUIDE MOUNT (7708651) See page 40 See page 42 See page 44 10. LEAD PAPER ASSY (7708661, Lt) (7708580, A4) 11. SWITCH SENSOR MOUNTING (7708671) 12. SWITCH SENSOR ASSY (7708681) “Sensor part number only represents 1 set, not 4”...
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13. JAM DETECTION (7708691) 14. MOTOR MOUNT ASSY RIGHT (7708701) 15. MOTOR MOUNT ASSY LEFT (7708711) See Page 52 See page 54 See page 56 16. PAPER SENSOR ASSY (7708721) 17. DOCUMENT MEASURE ASSY(7708731) 18. PUNCH MODULE ASSY (7708741, Lt) (7708590, See page 58 See page 60 See page 62...
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19. BASE ASSY (7708751) 20. LCD ASSY (7708761, P3000)(7708883, P2000) 21. PCB SETS ASSY (7708771, Lt) (7708620, A4) See page 64 See page 66 and 68. See page 70 and 72 22. SENSOR ELEMENT ASSY (7708781) 23. BIND ASSY (7708851, Lt) (7708640, A4) 24.
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25. LEVER ARM SHAFT ASSY (7708871) 26. WIRE HARNESS SET (7708881) See page 80 See page 87...
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2. CORE ASSEMBLY (7708541, Lt) (7708879, A4)z Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708502 CAM SHAFT 7708788 SCR.,MACH.,PH.,CRSS.,REC., 7708851 BIND ASSY (Lt) PN.,HD.,M5x10 7708880 BIND ASSY (A4) 7708791 SCR.,MACH.,PH.,CRSS.,REC.,PN.,HD., 7708581 CAM SET SWITCH SIDE ASSY M5x12 7708591 CAM SET MOTOR SIDE ASSY...
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2. CORE ASSEMBLY (7708541, Lt) (7708879, A4) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708594 CLAMPING PLATE, LEAD 7708728 CAPACITOR 7708752 SPACER, SEGMENTED GEAR 7708770 MICRO SWITCH RESISTOR 7708597 RESTRICTOR PLATE (Lt) 7708875 RESTRICTOR PLATE (A4) 7708596 SWITCH COVER...
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3. CAM SET SWITCH SIDE ASSEMBLY (7708581) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708522 PLATE CAM MOUNTING 7708795 SCR.,MACH.,CH.,HD.,M5x34 FLANGED 7708523 PERFORATED PLATE 7708524...
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4. CAM SET MOTOR SIDE ASSEMBLY (7708591) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708522 PLATE CAM MOUNTING 7708795 SCR.,MACH.,CH.,HD.,M5x34 FLANGED 7708525 PERFORATED PLATE 7708526...
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5. SHAFT ADJUSTER ASSEMBLY (7708611) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708621 SHAFT ADJUSTER ASSY 7708738 SOC., HD.,SHDR.SCR .125x.25 7708533 BACK GUAGE LINK 7708631 GUARD CAM ASSEMBLY LEFT 7708641 GUARD CAM ASSEMBLY RIGHT...
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6. ADJUST SHAFT ASSEMBLY (7708621) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708528 ADJUSTER SHAFT 7708790 SET SCR.,HEX.SOC.,FLAT M4x6 7708529 GEAR, ADJUST SHAFT 7708749 SPRING PIN 3x20 7708532 LOWER LINK...
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7. ADJUSTING CAM ASSEMBLY–LEFT (7708631) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708534 ADJUSTING CAM 7708785 SCR.,MACH,CH,HD.,M4x16 7708535 CAM, CENTER 7708536 GUARD CAM...
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8. ADJUSTING CAM ASSEMBLY–RIGHT (7708641) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708534 ADJUSTING CAM 7708785 SCR.,MACH,CH,HD.,M4x16 7708535 CAM, CENTER 7708536 GUARD CAM...
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9. ELEMENT GUIDE MOUNT ASSEMBLY (7708651) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708542 BRACKET ELEMENT GUIDE 7708733 SCR.,MACH.,HEX.,SOC.,M4x8 7708543 CAM PROFILER...
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10. PAPER LEAD ASSEMBLY (7708661, Lt) (7708580, A4)
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10. PAPER LEAD ASSEMBLY (7708661, Lt) (7708580, A4) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708545 BRACKET, PAPER GUIDE (Lt) 7708798 SCR.,MACH.,CH.,HD.,M3x6 7708899 BRACKET, PAPER GUIDE (A4) 7708796 SCR.,MACH.,PH.,FL.,HD.,M3x8., 7708546 SUPPORT L, PAPER GUIDE SELFTAPPING 7708547 SUPPORT R, PAPER GUIDE...
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12. SWITCH SENSOR ASSEMBLY (7708681) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708719 SWITCH 7708766 SCR., MACH.,CH.,HD.,M3x6 7708867 SWITCH HOLDER...
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13. JAM DETECTION ASSEMBLY (7708691) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708579 BRACKET, JAM DETECTION 7708767 SCR.,MACH.,CH.,HD.,M3x6 FLANGED 7708681 SWITCH SENSOR ASSY...
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14. MOTOR MOUNTING ASSEMBLY – RIGHT (7708701)
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14. MOTOR MOUNTING ASSEMBLY – RIGHT (7708701) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708584 SIDE PLATE – RIGHT 7708779 SCR., MACH., CH., HD., 7708585 GUIDE BLOCK – RIGHT #10-32UNCx12 LG 7708723 BEARING 7708789 SCR., MACH., CH., HD., M5x10 7708722...
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15. MOTOR MOUNTING ASSEMBLY – LEFT (7708711)
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15. MOTOR MOUNTING ASSEMBLY – LEFT (7708711) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708586 SIDE PLATE – LEFT 7708789 SCR., MACH.,CH.,HD.,M5x10 7708587 GUIDE BLOCK – LEFT SELFTAPPING SPRING WASHER 7708722 BEARING 7708765 SCR., MACH.,CH.,HD.,M3.5x20 7708723 BEARING...
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16. PAPER SENSOR ASSEMBLY (7708721) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708615 ELEMENT GUIDE LEFT 7708766 SCR., MACH.,CH.,HD.,M3x5 7708616 SUPPORT PAPER SENSOR 7708763 SCR., MACH.,CH.,HD.,M2.6x10 7708617 PCB AND SENSOR SET. 7708744 SPRING 7708618 BRACKET PAPER SENSOR 7708660...
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17. DOCUMENT MEASURE ASSEMBLY (7708731) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708622 BRACKET 7708798 SCR.,MACH.,CH.,HD.,M3x6 7708623 LED SENSOR SET (TRANS & 7708747 SPRING RECEIVER) 7708737 STOPPER 7708626 7708696 SCR.,MACH.,CH.,HD.,M3x6 FLANGED 7708628 PUSH ROD 7708695 SCR.,MACH.,CH.,HD.,M3x8 7708629...
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21. PCB SETS ASSEMBLY (7708771, Lt) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708694 L-BRACKET 7708797 SCR.,MACH.,PH.,CRSS.,REC, 7708678 MAIN PCB .FL.,PN.,HD.M3x6 7708726 AC SOCKET 7708766 SCR.,MACH.,CH.,HD.,M3x6 7708725 AC SWITCH 7708679 BINDER COVER 7708682 AC ADAPTER 7708727 C-BRACKET...
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21. PCB SETS ASSEMBLY (7708620, A4) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708884 SHEET METAL 7708766 SCREW-3X6 7708885 MAIN PCB 7708893 SCREW-3X8 7708886 AC SOCKET 7708895 NUT M3 7708887 BINDER COUNTER 7708888 AC ADAPTER 7708889 C-BRACKET...
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22. SENSOR ELEMENT ASSEMBLY (7708781) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708607 LOADING RAIL 7708613 SOC.HD.SHLDR SCR..125X.45 7708608 LEVER, SENSOR ELEMENT 7708766 SCR.,MACH.,CH.,HD.,M3X6 7708609 PCB, SENSOR ELEMENT 7708762 SCR.,MACH.,CH.,HD.,M2.6X3.5 FLANGED...
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25. LEVER ARM SHAFT ASSEMBLY (7708871) Index Part No. Description Qty per Index Part No. Description Qty per Assembly Assembly 7708518 DRIVE SHAFT 7708517 DRIVE PIN 7708515 BUSHING 7708754 WOODRUFF KEY 7708516 COVER SHAFT 7708787 SCR.,MACH.,CH.,HD.,M5x6 7708519...
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PARTS INDEX Part Description Part No. and Part Description Part No. and Index No. Index No. 7708541 CORE ASSY 28-1 7708868 PCB POSITION ADJUST ASSY 30-14 7708879 CORE ASSY (A4) 28-1 7708873 TIE SHAFT 30-15 7708731 DOCUMENT MEASURE ASSY 28-2 7708874 FLIPPER SHAFT ASSY 30-16...
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Part Description Part No. and Part Description Part No. and Index No. Index No. 7708619 ELEMENT GUIDE RIGHT 31-47 7708717 LED ASSEMBLY WITH WIRES 47-14 7708894 ELEMENT GUIDE RIGHT (A4) 31-47 7708880 ROD, GUIDE FIXING (R) 47-15 7708522 PLATE CAM MOUNTING 33-1 7708866 BRACKET SENSOR MOUNTING...
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Part Description Part No. and Part Description Part No. and Index No. Index No. 7708643 63-9 7708694 L-BRACKET 71-1 7708644 CAM ELLIPTICAL 63-10 7708678 MAIN PCB 71-2 7708645 DRIVE SHAFT 63-11 7708726 AC SOCKET 71-3 7708646 BUSHING 63-12 7708725 AC SWITCH 71-4 7708647 SHAFT SUPPORTING...
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Part Description Part No. and Part Description Part No. and Index No. Index No. 7708516 COVER SHAFT 81-3 7708782 SCR.,MACH.,PH.,CRSS.REC.PN 28-101 7708519 81-4 HD.,M4X10 7708788 SCR.,MACH.,PH.,CRSS.REC.PN 28-102 HD.,M5X10 7708695 SCR.,MACH.,PH.,CRSS.REC.PN 28-103 HD.,M3X8 SELFTAPPING 7708777 SCR.,MACH.,PH.,CRSS.REC.PN 28-104 HD.,M4X10 F HEAD SELFTAPPING 7708775 SCR.,MACH.,PH.,CRSS.REC.PN 28-105...
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Part Description Part No. and Part Description Part No. and Index No. Index No. 7708733 SCR.,MACH.,HEX.,SOC.,M4x8 45-101 7708695 SCR.,MACH.,CH.,HD.,M3x8 61-105 7708798 SCR.,MACH.,CH.,HD.,M3x6 47-101 7708690 KIT consists of 7708695,696,798,747 7708796 SCR.,MACH.,PH.,FL.,HD.,M3x6., 47-102 7708794 SCR.,MACH.,FL.,RD.,HD.,M5x22 63-101 SELFTAPPING 7708792 SCR.,MACH.,FL.,RD.,HD.,M5x15 63-102 7708786 SCR.,MACH.,CH.,HD.,M5x18 FLANGED 47-103 7708784 SCR.,MACH.,PH.,CRSS.,REC.,...
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26. WIRE HARNESS SET (7708881) Wire list for SA binder SUPPLIER P/N wire function description Main Board position wire Description Wire Length (mm) White 70 Black 90 630151800266 AC input LW UL1015 #18 00382 34\.178 BLACK9 G 630151800267 +5V Power Input LW UL1015 #18 00383 34\.178 180MM G 630151800268 +5V Power Output...
10. ADDITIONAL INFORMATION This section contains information released after the manual was published. All information pertinent to this unit should be inserted in this section whether it is published in a Technical Bulletin or a sample of Sales Literature or a newsletter. ®...
GLOSSARY OF TERMS ® ProClick – The name of the patented bind style element with 3 rings per inch and a ball and socket closure method. Pronto™ – The trade marked name given to the revolutionary table top machine that ®...
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