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Table of Contents
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME
KDP-57XBR2
KDP-57XBR2
KDP-65XBR2
KDP-65XBR2
ORIGINAL MANUAL ISSUE DATE: 7/2001
ALL REVISIONS AND UPDATES TO THE ORIGINAL MANUAL ARE APPENDED TO THE END OF THE PDF FILE.
REVISION DATE
7/2001
11/2001
1/2002
7/2002
9-965-432-04
REMOTE COMMANDER
RM-Y185
RM-Y185
RM-Y185
RM-Y185
REVISION TYPE
SUBJECT
No revisions or updates are applicable at this time.
Supplement - 1
Adjustment Manual Added
Correction - 1
Exploded View - Screen Frame Block P/N Corrected
Supplement - 2
B Board, Q-Box Assembly P/N Correction; IC001 P/N Correction
DIGITAL HIGH DEFINITION PROJECTION TV
RA-5A
DESTINATION
CHASSIS NO.
US
SCC-P69B-A
Canadian
SCC-P69B-A
US
SCC-P69A-A
Canadian
SCC-P69A-A
CHASSIS

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Table of Contents

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   Summary of Contents for Sony KDP-57XBR2

  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: RA-5A SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO. KDP-57XBR2 RM-Y185 SCC-P69B-A KDP-57XBR2 RM-Y185 Canadian SCC-P69B-A KDP-65XBR2 RM-Y185 SCC-P69A-A KDP-65XBR2 RM-Y185 Canadian SCC-P69A-A ORIGINAL MANUAL ISSUE DATE: 7/2001 ALL REVISIONS AND UPDATES TO THE ORIGINAL MANUAL ARE APPENDED TO THE END OF THE PDF FILE.
  • Page 2 SERVICE MANUAL RA-5A CHASSIS MODEL COMMANDER DEST. CHASSIS NO. KDP-57XBR2 RM-Y185 SCC-P69B-A KDP-57XBR2 RM-Y185 Canadian SCC-P69B-A KDP-65XBR2 RM-Y185 SCC-P69A-A KDP-65XBR2 RM-Y185 Canadian SCC-P69A-A RM-Y185 DIGITAL HIGH DEFINITION PROJECTION TV...
  • Page 3 20 W × 2 Rear Dimensions (W × H × D) 1380 × 1400 × 680 mm (54 3/8 × 55 1/8 × 26 7/8 in) (KDP-57XBR2) 1558 × 1574 × 735 mm (61 3/8 × 62 × 29) (KDP-65XBR2) Mass...
  • Page 4 KDP-57XBR2/65XBR2 RM-Y185 SAFETY CHECK-OUT (US Model only) After correcting the original service problem, perform the fol- LEAKAGE TEST lowing safety checks before releasing the set to the customer: The AC leakage from any exposed metal part to earth ground 1. Check the area of your repair for unsoldered or poorly-sol- and from all exposed metal parts to any exposed metal part having a dered connections.
  • Page 5: Table Of Contents

    KDP-57XBR2/65XBR2 RM-Y185 TABLE OF CONTENTS Section Title Page Section Title Page 1. SELF DIAGNOSIS FUNCTION ...... 4-2. Main Y/C Level Adjustment (for the DRC Path) ..........2. DISASSEMBLY 4-3. Main Y/C Level Adjustment 2-1. Rear Board Removal ......... (for the VDO Path) ..........
  • Page 6 NE LES REMPLACER QUE PAR UNE PIÈCE PORTANT LE SAFE OPERATION. REPLACE THESE COMPONENTS NUMÉRO SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT WITH SONY PARTS WHOSE PART NUMBERS AP- L’IMPORTANCE EST CRITIQUE POUR LA SÉCURITÉ DU PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- FONCTIONNEMENT SONT IDENTIFIÉS DANS LE...
  • Page 7: Self Diagnosis Function

    KDP-57XBR2/65XBR2 RM-Y185 SECTION 1 SELF DIAGNOSIS FUNCTION 1. Summary of Self-Diagnosis Function • This device includes a self-diagnosis function. • In case of abnormalities, the STANDBY/i. LINK STANDBY indicator automatically blinks. It is possible to predict the abnormality location by the number of blinks. The Instruction Manual describes blinking of the STANDBY/i. LINK STANDBY indicator.
  • Page 8 KDP-57XBR2/65XBR2 RM-Y185 4. Self-diagnosis screen displays • In cases of malfunctions where it is not possible to determine the symptom such as when the power goes off occasionally or when the screen disappears occasionally, there is a screen display on whether the malfunction occurred or not in the past (and whether the detection circuit operated or not) in order to allow confirmation.
  • Page 9 KDP-57XBR2/65XBR2 RM-Y185 6. Self-diagnosis function operation Low B and +B line detect DET SHORT, and shut-down POWER ON RELAY. Reset by turning power on/off. In case of +B is loaded approx. 1.5 A or more, microcomputer detects it via IC6102.
  • Page 10: Disassembly

    KDP-57XBR2/65XBR2 RM-Y185 SECTION 2 DISASSEMBLY 2-1. REAR BOARD REMOVAL 2-3. SERVICE POSITION 1 Fourteen (HEX tap) 2 Rear board Main bracket block 2-2. MAIN BRACKET BLOCK REMOVAL 2-4. TERMINAL BOARD REMOVAL 1 Shield board 4 Anntenna switch 2 Screw (+BVTP 4 x 12)
  • Page 11: Terminal Board Removal

    KDP-57XBR2/65XBR2 RM-Y185 2-5. G BOARD REMOVAL 1 Four screws (+BVTP 3X12) 3 G board 2 Two claws 2-6. D BOARD REMOVAL 1 Five screws (+BVTP 3X12) 3 D board 2 Three claws – 10 –...
  • Page 12: Ad, U, B And A Boards Removal

    KDP-57XBR2/65XBR2 RM-Y185 2-7. AD, U, B, AND A BOARDS REMOVAL 5 B board 4 U board 6 Three screws (+BVTP 3X12) 2 AD board 3 Two claws 7 A board 1 Two claws 2-8. Q-BOX ASSEMBLY REMOVAL 1 Cord with connector...
  • Page 13: Q-box Assembly Removal

    KDP-57XBR2/65XBR2 RM-Y185 2-9. K BOARD REMOVAL 4 Claw 4 Tree claws 1 Screw (+BVTP 4X12) 6 K board 3 Screw (+BVTP 3X12) 5 K board bracket 2-10. RESISTOR ASSEMBLY (FOCUS PACK) REMOVAL 6 Front board (65) 5 Four screws (HEX tap)
  • Page 14: Screen Frame Block Assembly

    KDP-57XBR2/65XBR2 RM-Y185 2-11. SCREEN FRAME BLOCK ASSEMBLY 8 Claw 9 Screen frame block assembly 8 Claw qg HC board 6 Screw (HEX tap) qf HC bracket qd Claw 5 Screw cover qa Screw (+BVTP 4 x 12) qs Harness 7 Six screws (HEX tap) q;...
  • Page 15: Hd Board Removal

    KDP-57XBR2/65XBR2 RM-Y185 2-13. CONTROL PANEL BLOCK ASSEMBLY 1 Four screws (HEX tap) 2 Control panel block assembly 1 Two screws (HEX tap) 2-14. HD BOARD REMOVAL 1 Two screws (+BVTP 4 x 12) 4 Claw 5 HD bracket 6 HD board...
  • Page 16: Control Door Block Assembly

    KDP-57XBR2/65XBR2 RM-Y185 2-15. CONTROL DOOR BLOCK ASSEMBLY 6 Screw (+BV 3 x 25) 7 Door stopper (u) 4 Screw (+BV 3 x 25) 3 DV block bracket 5 Door stopper (u) 1 Screw (+BVTP 3 x 12) 9 Control door block...
  • Page 17: Ha Board Removal

    KDP-57XBR2/65XBR2 RM-Y185 2-17. HA BOARD REMOVAL 5 Three claws 2 Two claws 6 Multi button 1 Three claws 3 Multi button block 7 HA board 4 Screw (+BVTP 3 x 12) 2-18. PICTURE TUBE BLOCK REMOVAL 1 Seven screws (HEX tap)
  • Page 18: High-voltage Cable Removal And Installation

    KDP-57XBR2/65XBR2 RM-Y185 2-19. HIGH-VOLTAGE 2-20. PICTURE TUBE REMOVAL CABLE REMOVAL AND INSTALLATION Removing the arrow-marked screw is strictly inhibited. If removed, it may cause liquid spill. (1) Removal 6 Four screws (+BVTP 4 x 12) 1 Rubber cap 1 Four screws...
  • Page 19: Set-up Adjustments

    KDP-57XBR2/65XBR2 RM-Y185 SECTION 3 SET-UP ADJUSTMENTS 3-1. SCREEN VOLTAGE ADJUSTMENT 3-3. DEFLECTION YOKE TILT ADJUSTMENT (ROUGH ALIGNMENT) 1. Connect the color bar generator monoscope pattern to 1. Receive the monoscope signal. VIDEO1 input. 2. Set 50% BRIGHTNESS and minimum PICTURE.
  • Page 20: Focus Lens Adjustment

    KDP-57XBR2/65XBR2 RM-Y185 3-5. FOCUS VR ADJUSTMENT 3-4. FOCUS LENS ADJUSTMENT 1. Set generator to crosshatch. In this adjustment, use the remote commander in the service mode. 2. Cover the both red and blue picture lenses with the lens caps For details of the usage of the service mode and the remote commander, to show only the green color.
  • Page 21: 2-pole Magnet Adjustment

    KDP-57XBR2/65XBR2 RM-Y185 3-7. CENTERING MAGNET ADJUSTMENT 3-9. DEFOCUS ADJUSTMENT (BLUE) Note: Please adjust the blue dot to be slightly larger than red and 1. Set the picture mode to “Pro”. green dots. This adjustment provides a more pleasing pic- 2. Receive the monoscope signal.
  • Page 22: Electrical Adjustment By Remote Commander

    KDP-57XBR2/65XBR2 RM-Y185 3-10. ELECTRICAL ADJUSTMENT BY REMOTE 7. If you want to recover the latest values press “-” then COMMANDER “[ENTER]” to read the memory. 8. Press “[MUTING]” then “[ENTER]” to write into memory. By using remote commander (RM-Y185), all circuit adjust- 9.
  • Page 23 3D Comb Filter (µPD64082) Item Function Name Common NRMD Noise reduction mode [0: YCS, 1: YCS+, 2: MNNR, 3: YCNR] YAPS Y aperture/peaking [0: OFF, 1: A-ON, 2: D-ON, 3: A/D-ON] Depends on NRMD data NRMD (0) NRMD (1) NRMD (2) NRMD (3) CLKS System CLK [0: Auto, 1: Forced-Burst, 2/3: Forced-H freq.]...
  • Page 24 3D Comb Filter (µPD64082) Item Function Name Common KILR Killer detector [0: Off, 1: Low sensitivity, 15: High sensitivity] NRMD for Y/C input [0: Recursive Type, 1: Comb Type] Depends on Signal Input Initial setting of NR On/Off [0: On, 1: Off] Common S/N adaptive processing [0: On, 1: Off] HPLL...
  • Page 25 Main Chroma Decoder (CXA2103) Item Function Name Depends on Signal Path YLEV Y out level gain [0: 2.9 dB, 63: 9.0 dB] CLEV CbCr out level gain [0: 2.9 dB, 63: 9.0 dB] Depends on Signal Input CV/YC SCON Sub contrast [0: –2 dB, 15: +2 dB] SCOL Sub color [0: –2 dB, 15: +2 dB] SHUE Sub hue [0: –8.8 deg, 15: +8.8 deg] YDLY...
  • Page 26 Sub Chroma Decoder (CXA2103) Item Function Name Depends on Signal Path YLEV Y out level gain [0: 2.9 dB, 63: 9.0 dB] CLEV CbCr out level gain [0: 2.9 dB, 63: 9.0 dB] Depends on Signal Input CV/YC SCON Sub contrast [0: –2 dB, 15: +2 dB] SCOL Sub color [0: –2 dB, 15: +2 dB] SHUE Sub hue [0: –8.8 deg, 15: +8.8 deg] YDLY...
  • Page 27 Video Processor (CXA2150) Item Function Name Analog *1 Used when a 1080i signal by-passes the MID TWIN Depends on Signal Path and Source 1080i *1 other *2 *2 Used for Analog signals passing through the MID Y offset [0: –39 mV, 7: 0 mV, 15: +45 mV] CBOF Cb offset [0: B –36 mV G +16 mV, 31: B 0 mV G 0 mV, 63: B +43 mV G –20 mV] CROF Cr offset [0: R –46 mV G +10 mV, 31: R 0 mV G 0 mV, 63: R +55 mV G –12 mV] Common...
  • Page 28 Video Processor (CXA2150) Item Function Name Vivid Mode Component CV/YC TWIN Depends on Signal Format and Picture Pallet 480i 480p 1080i 720p 480i 480p 1080i 720p SYSM Bandwidth [0: NTSC, 1: FF, 2: HD, 3: DTV] VMLV VM level [0: VM0, 1: VM1, 2: VM2, 3: VM3, 4: VM4, 5: VM5, 6: VM6, 7: VM7] VMMO VM mode (VM_LEV) [0: Off, 1: Low, 2: Mid, 3: High] VMCR VM coring level [0: Off, 1: ±5%, 2: ±10%, 3: ±15%] VMLM VM limiter level [0: Off, 1: ±83%, 2: ±67%, 3: ±50%]...
  • Page 29 Video Processor (CXA2150) Item Function Name Movie Mode Component CV/YC TWIN Depends on Signal Format and Picture Pallet 480i 480p 1080i 720p 480i 480p 1080i 720p SYSM Bandwidth [0: NTSC, 1: FF, 2: HD, 3: DTV] VMLV VM level [0: VM0, 1: VM1, 2: VM2, 3: VM3, 4: VM4, 5: VM5, 6: VM6, 7: VM7] VMMO VM mode (VM_LEV) [0: Off, 1: Low, 2: Mid, 3: High] VMCR VM coring level [0: Off, 1: ±5%, 2: ±10%, 3: ±15%] VMLM VM limiter level [0: Off, 1: ±83%, 2: ±67%, 3: ±50%]...
  • Page 30 Video Processor (CXA2150) Item Function Name Pro Mode Component CV/YC TWIN Depends on Signal Format and Picture Pallet 480i 480p 1080i 720p 480i 480p 1080i 720p SYSM Bandwidth [0: NTSC, 1: FF, 2: HD, 3: DTV] VMLV VM level [0: VM0, 1: VM1, 2: VM2, 3: VM3, 4: VM4, 5: VM5, 6: VM6, 7: VM7] VMMO VM mode (VM_LEV) [0: Off, 1: Low, 2: Mid, 3: High] VMCR VM coring level [0: Off, 1: ±5%, 2: ±10%, 3: ±15%] VMLM VM limiter level [0: Off, 1: ±83%, 2: ±67%, 3: ±50%]...
  • Page 31 Video Processor (CXA2150) Item Function Name Depends on Signal Source Analog Digital SCON Sub contrast adjustment [0: –1.2 dB, 7: 0 dB, 15: +1.5 dB] SCOL Sub color adjustment [0: –31 step, 31: 0step, 63: +32step] SHUE Sub hue adjustment [0: –31step, 31:0step, 63: +32step] Analog: TWIN Depends on Source or Display Mode...
  • Page 32 Deflection (CXA2150) Item Name Function Wide Zoom Zoom Full / Index Normal 960i 960i 960i 1080i 960i VPOS Vertical position VSIZ Vertical size VSZO V size off set VLIN Vertical linearity VSCO Vertical s correction VCEN Vertical centering VPIN Vertical pin NSCO Rotation HTPZ Horizontal trapezoid...
  • Page 33 Deflection (CXA2150) Item Function Name Wide Zoom Zoom Full / Index Normal 960i 960i 960i 1080i 960i HBLK Horizontal blanking switch LBLK Left blanking RBLK Right blanking VBLK Vertical blanking switch TBLK Top blanking BBLK Bottom blanking VCMP Vertical compensation HCMP Horizontal compensation ACMP AFC compensation PCMP Pin compensation...
  • Page 34 MID Enhancement (CXD9509) Item Function Name Service data effect [0 – 63] Same as "MIDE" (CXA2150P-3 19) Depends on Service Item "POP" (MID5 0) Applicable pallet and format : Analog Tuner Game Movie Standard Vivid MHLY Main H LPF Y coefficient code [0 - 3] MHLC Main H LPF C coefficient code [0 - 3] MVLY Main V LPF Y coefficient code [0 - 3]...
  • Page 35 MID Enhancement (CXD9509) Item Function Name Depends on Service Item "POP" (MID5 0) Applicable pallet and format : Video 5/6 480p Video 5/6 1080i Game Movie Standard Vivid Game Movie Standard Vivid MHLY Main H LPF Y coefficient code [0 - 3] MHLC Main H LPF C coefficient code [0 - 3] MVLY Main V LPF Y coefficient code [0 - 3]...
  • Page 36 MID Enhancement (CXD9509) Item Function Name Depends on Service Item "POP" (MID5 0) Applicable pallet and format : Digital 480p Digital 1080i Game Movie Standard Vivid Game Movie Standard Vivid MHLY Main H LPF Y coefficient code [0 - 3] MHLC Main H LPF C coefficient code [0 - 3] MVLY Main V LPF Y coefficient code [0 - 3]...
  • Page 37 MID Enhancement (CXD9509) Item Function Name Audio Processor (TDA7312-F) 0 - 63 Item Function (Same Data) Depends on Service Item "POP" (MID5 0) Name SHLY Sub H LPF Y coefficient code [0 - 7] SHLC Sub H LPF C coefficient code [0 - 7] Common SVLY Sub V LPF Y coefficient code [0 - 7]...
  • Page 38 SNNR Item Function Name Common SNNR SNNR data label *1 Data is controlled by M16C Micro SNFX [0: SNNR is controlled by Micro, 1: SNNR controled by service] 0 *2 *2 Normally "0" Sets the Threshold for SNNR WSLT Threshold of SNNR To choose the SNNR level the following equations apply 0 <= WSL <...
  • Page 39 NVM list (PJ Engine) Item Function Data Range Normal Zoom Wide Zoom Name FDIS Swith of display for fine adjustment data 00, 01 – COPY Service copy adjustment 00, 01 – ALCP Service all copy adjustment 00, 01 – OSDH OSD horizontal position of PJED service menu 01 - 255 OSDV OSD vertical position of PJED service menu 01 - 255...
  • Page 40 NVM list (PJ Engine) Item Function Data Range Normal Zoom Wide Zoom Name Model Option SOBH Blue horizontal skew offset data for Auto Regi. –128 - 127 – Item Function ZOGH Green horizontal size offset data for Auto Regi. –128 - 127 –...
  • Page 41: Registration Adjustment

    KDP-57XBR2/65XBR2 RM-Y185 3-11. REGISTRATION ADJUSTMENT 3-11-1. Setup for Adjustment 1. Marking 1) At the 4 insides of the screen, locate the middle. Use a tape measure to identify the middle. • ADJUSTING FLOW 2. Data Setting START Turn on the power and wait for 10 minutes.
  • Page 42: Operation Method

    KDP-57XBR2/65XBR2 RM-Y185 3-11-3. Operation Method for Projector Engine Commander Function Mode Button Mode Description [MUTING] + [ENTER] WRITE Writes data to NVM. MUTING - + [ENTER] READ Reads data from NVM. Write data to NVM POWER MUTING POWER 7 + [ENTER] SLEEP SAT/CABLE Service data initialization.
  • Page 43: Projector Engine Adjustment

    KDP-57XBR2/65XBR2 RM-Y185 3. Operation Method for Fine Adjustment 3-11-4. Projector Engine Adjustment (Sub Deflection Adjustment) 1) Set in the service mode and select the category “PJE”. 2) Select “00 FDIS” so that the data at each position can be a : Yes Adjustment –...
  • Page 44 KDP-57XBR2/65XBR2 RM-Y185 6) Select “GRN SKEW”, and correct the tilt of horizontal lines 9) Select “GRN MSIZ”, and correct the space intervals for the and vertical lines. horizontal section of the screen are equal. • GRN MSIZ (horizontally) • GRN SKEW (horizontally/vertically) Move the joystick b.
  • Page 45: Auto Registration Offset

    KDP-57XBR2/65XBR2 RM-Y185 <Copy All Registration Data to Other modes> 13) Press “9 ” button on the commander to enter the fine adjustment mode. 1. Make sure that the adjustment for NTSC Full mode finished 14) Make fine adjustment so that horizontal lines and vertical and the data have already been written.
  • Page 46: Auto Registration Error Code List

    KDP-57XBR2/65XBR2 RM-Y185 3-13. AUTO REGISTRATION ERROR CODE LIST If an error code is displayed after the set has been fully adjusted, correctly, plese check the following items : position, tilt and sizing. If either of these adjustments are off, even slightli, the auto registration pattern will not hit the four sensors properly. This occurs when the internal generator patterns is being flashed on the screen for the sensor to read.
  • Page 47: Circuit Adjustments

    KDP-57XBR2/65XBR2 RM-Y185 SECTION 4 CIRCUIT ADJUSTMENTS 4-1. 480p Y, PB, PR GAIN ADJUSTMENT 4-3. MAIN Y/C LEVEL ADJUSTMENT (FOR THE VDO PATH) 1. Receive the 100 % color bar (480p, 0% setup, component) signal with VIDEO 5 input. 1. Receive the 100 % color bar (480i, 0% setup, component) (White to Black Level : 700 ±10 mVp-p)
  • Page 48: Sub Y/c Level Adjustment (for The Drc Path)

    KDP-57XBR2/65XBR2 RM-Y185 4-4. SUB Y/C LEVEL ADJUSTMENT 4-6. MAIN DECODER SUB CONTRAST (FOR THE DRC PATH) ADJUSTMENT (FOR COMPOSITE AND Y/C INPUTS) 1. Receive the 100 % color bar (480i, 0% setup, component) signal with VIDEO 5 input. 1. Receive the 100 % color bar (480i, 7.5% setup, Y/C) signal (White to Black Level Y : 714 ±10 mVp-p, PB,PR : 700 ±10 mVp-p)
  • Page 49: Sub Decoder Sub Contrast Adjustment (for Y/c Input)

    KDP-57XBR2/65XBR2 RM-Y185 4-8. SUB DECODER SUB CONTRAST 4-10. SUB DECODER SUB CONTRAST ADJUSTMENT (FOR Y/C INPUT) ADJUSTMENT (FOR COMPOSITE INPUT) 1. Receive the 100 % color bar (480i, 7.5% setup, Y/C) signal with VIDEO 3 input. (White to Black Level Y : 714 ±10 mVp-p, 1.
  • Page 50: Main Decoder Pb And Pr Offset Adjustment

    KDP-57XBR2/65XBR2 RM-Y185 4-12. MAIN DECODER PB AND PR OFFSET 4-14. BLUE OFFSET ADJUSTMENT ADJUSTMENT 1. Receive the all black (1080i, component) signal with VIDEO 5 1. Receive the all white (480i, 7.5% setup, composite) signal with input, and set PICTURE to maximum.
  • Page 51: Sub Color And Sub Hue Adjustment

    KDP-57XBR2/65XBR2 RM-Y185 4-16. SUB COLOR AND SUB HUE 4-18. RF SUB COLOR AND SUB HUE ADJUSTMENT ADJUSTMENT 1. Receive the 100 % color bar (1080i, component) signal with 1. Press “ (TWIN)” button on the commander to set the VIDEO 5 input, and set PICTURE to maximum.
  • Page 52: Safety Related Adjustments

    KDP-57XBR2/65XBR2 RM-Y185 SECTION 5 SAFETY RELATED ADJUSTMENTS [ D BOARD] 5-2. HV HOLD DOWN CIRCUIT OPERATION 5-1. HV REGULATION CIRCUIT CHECK AND ADJUSTMENT CHECK AND ADJUSTMENT When replacing the following components marked with ] on ollowing components marked with ] on the...
  • Page 53: Firmware Upgrades

    FIRMWARE UPGRADES 6-1. OVERVIEW 5. When the status LED flashes the “Success” pattern shown From time to time the KDP-57XBR2/65XBR2 may require an Fig. 6-1, the upgrade has completed successfully. Remove upgrade to its firmware. the Memory Stick and the set will return to the operating state it was in before the upgrade began.
  • Page 54: Block Diagram (1)

    KDP-57XBR2/65XBR2 SECTION 7 RM-Y185 DIAGRAMS 7-1. BLOCK DIAGRAM (1) (2/2) (1/4) (AV SWITCH) (AV OUTPUT) (AV2 INPUT) MT CV SELECT J1200 B (4/4) MT CV CN003 CN4001 J4006 MT L FR Y IN (2/2) (2/2) MT L MT R BUFFER...
  • Page 55: Block Diagram (2)

    KDP-57XBR2/65XBR2 RM-Y185 BLOCK DIAGRAM (2) (2/4) (MAN MICRO, YC JUNGLE, COMB FILTER) C Y1 C Y1 43 IN2 3 C PB1 C PB1 B (1/4) 42 IN2 2 C PR1 C PR1 41 IN2 1 BUFFER YG OUT Q202 C Y2...
  • Page 56: Block Diagram (3)

    KDP-57XBR2/65XBR2 RM-Y185 BLOCK DIAGRAM (3) (3/4) (MAN MICRO, CCD/VCHIP/IDI) IC101 MAIN CCD/YCHIP/ID1 MAIN Y BUFFER 53 VIN Q108 MAIN V BUFFER B (2/4) 68 OSD VS (VSYNC1) Q518 R OUT MAIN H BUFFER 69 OSD HS (HSYNC1) G OUT Q517...
  • Page 57: Block Diagram (4)

    KDP-57XBR2/65XBR2 RM-Y185 BLOCK DIAGRAM (4) (4/4) (MAN MICRO) TU3002 MAIN TUNER CN004 CN3022 CN022 BUFFER MT CV GRANT DET OUT2 MT CV MT CV B (1/4) O GRANT Q3041 I MID BUSY MID BUSY MT L L OUT MT L...
  • Page 58: Block Diagram (5)

    KDP-57XBR2/65XBR2 BLOCK DIAGRAM (5) RM-Y185 CN3028 (2/2) (VIDEO PROCESSOR, SHADING) A MUTE S MODE IC3006 ISTBY SW VIDEO PROCESSOR ISTBY SW Q3063 MODEL CN3011 INVERTER LIMITER BUFFER YS/YM 2 R OUT OSD YSYM CR BOARD Q3056 Q3050 OSD B B2 IN...
  • Page 59: Block Diagram (6)

    KDP-57XBR2/65XBR2 RM-Y185 BLOCK DIAGRAM (6) CN1601 I HP I DREG OVF I DREG BSY I DREG ACK SCLCK SDAT A (2/2) BOARD CN3012 X1601 12MHz CN1602 RE-R RE-G Q1603 Q1604 PROT A (2/2) BOARD RE-B CN3013 Q1605 PROT RE-YS (PJED, REGI CORRECTION)
  • Page 60: Block Diagram (7)

    KDP-57XBR2/65XBR2 RM-Y185 BLOCK DIAGRAM (7) IC8002 CONV.OUT1 IC8008 H DRIVE DY(B) MIX+ V.DEF ERR OUT T8004 V.MID D+200V ERR IN D8039 +135V V.RET D8022 +135V SLOW VR REG D8037 MUTE CB BOARD VR8001 IC8007 CN3901 D8008 REF IN IC8001 MIX–...
  • Page 61: Block Diagram (8)

    KDP-57XBR2/65XBR2 RM-Y185 BLOCK DIAGRAM (8) (R CRT DRIVE) CN3701 HEATER (—) H (—) (VM) VM ASSY HEATER (+) H (+) CN9001 CN9002 IC3701 BUFFER VM DRIVE VIDEO OUT Q9001 — 9006 Q9011 CN3702 BUFFER A (2/2) BOARD Q3702 CN3001 VM DRIVE...
  • Page 62: Block Diagram (9)

    KDP-57XBR2/65XBR2 RM-Y185 BLOCK DIAGRAM (9) (PROLOGIC DECODER, TONE CONTROL) J2601 CN2102 B (1/4) MUTE 1 BOARD Q2806 MUTE 1 AUDIO OUT CN010 IC2605 Q2802 VAR. AMP J2603 MUTE 2 Q2803 IC2101 IC2601 IC2301 L. R AMP PROLOGIC DECODER L-CH L. R TONE CONTROL...
  • Page 63: Block Diagram (10)

    KDP-57XBR2/65XBR2 BLOCK DIAGRAM (10) RM-Y185 IC6106 (POWER SUPPLY) STBY +5V D6015 REGULATOR STBY RECT T6003 4 VIN VOUT T6002 CN6102 RECT +19V D6116 +19V RECT —19V D6114 PH6004 —19V K BOARD D6001 DETECT +11V CN2104 Q6010 AC RECT SWITCH CN6001...
  • Page 64: Frame Schematic Diagram

    KDP-57XBR2/65XBR2 7-2. FRAME SCHEMATIC DIAGRAM RM-Y185 CRT (B) CRT (G) CRT (R) 07MVC4 07MVC2 07MVC4 DOOR BOX ASSEMBLY – 63 –...
  • Page 65: Circuit Boards Location

    KDP-57XBR2/65XBR2 RM-Y185 • Divided schematic diagram 7-3. CIRCUIT BOARDS LOCATION 7-4. SCHEMATIC DIAGRAMS AND Terminal name of semiconductors in silk screen Schematic diagrams of A, AD, B, D, G and K boards are divided PRINTED WIRING BOARDS printed circuit ( into several pieces.
  • Page 66: Schematic Diagram Of A (1/3) Board

    KDP-57XBR2/65XBR2 (1) Schematic Diagram of A (1/3) Board RM-Y185 TO A1/3,A2/3_11 TO A1/3,A2/3_12 TO A1/3,A2/3_13 TO A1/3,A2/3_14 TO A1/3,A2/3_15 TO A1/3,A3/3_16 TO A1/3,A2/3_17 TO A1/3,A2/3_18 TO A1/3,A3/3_19 TO A1/3,A2/3_20 TO A1/3,A3/3_21 TO A1/3,A2/3_22 TO A1/3,A2/3_23 TO A1/3,A2/3_24 TO A1/3,A2/3_25 TO A1/3,A2/3_26...
  • Page 67: Schematic Diagram Of A (2/3) Board

    KDP-57XBR2/65XBR2 (2) Schematic Diagram of A (2/3) Board RM-Y185 TO A1/3,A2/3_15 TO A1/3,A2/3_8 TO A1/3,A2/3_7 TO A1/3,A2/3_11 TO A1/3,A2/3_13 TO A1/3,A2/3_14 TO A1/3,A2/3_20 TO A1/3,A2/3_18 TO A1/3,A2/3_17 TO A1/3,A2/3_22 TO A1/3,A2/3_23 TO A1/3,A2/3_12 TO A1/3,A2/3_24 TO A1/3,A2/3_6 TO A1/3,A2/3_2 TO A1/3,A2/3_1...
  • Page 68: Schematic Diagram Of A (3/3) Board

    KDP-57XBR2/65XBR2 RM-Y185 (3) Schematic Diagram of A (3/3) Board TO A2/3,A3/3_30 TO A1/3,A3/3_16 TO A1/3,A3/3_19 TO A2/3,A3/3_31 TO A1/3,A3/3_21 – 67 –...
  • Page 69: Schematic Diagram Of Ad (1/2) Board

    KDP-57XBR2/65XBR2 (4) Schematic Diagram of AD (1/2) Board RM-Y185 TO AD1/2,AD2/2_1 TO AD1/2,AD2/2_2 TO AD1/2,AD2/2_3 (DIGITAL REGI, PJED CPU) TO AD1/2,AD2/2_4 TO AD1/2,AD2/2_5 TO AD1/2,AD2/2_6 TO AD1/2,AD2/2_7 – 68 –...
  • Page 70: Schematic Diagram Of Ad (2/2) Board

    KDP-57XBR2/65XBR2 (5) Schematic Diagram of AD (2/2) Board RM-Y185 TO AD1/2,AD2/2_1 (PJE DRIVE) TO AD1/2,AD2/2_3 TO AD1/2,AD2/2_2 TO AD1/2,AD2/2_7 TO AD1/2,AD2/2_4 TO AD1/2,AD2/2_5 TO AD1/2,AD2/2_6 – 69 –...
  • Page 71: Schematic Diagram Of B (1/7) Board

    KDP-57XBR2/65XBR2 (6) Schematic Diagram of B (1/7) Board RM-Y185 TO B1/7,B2/7_5 TO B1/7,B2/7_6 TO B1/7,B2/7_7 TO B1/7,B2/7_1 SYNC_SW TO B1/7,B3/7_2 TO B1/7,B2/7_3 TO B1/7,B2/7_8 TO B1/7,B2/7_9 TO B1/7,B2/7_10 TO B1/7,B2/7_11 TO B1/7,B2/7_12 TO B1/7,B3/7_4 – 70 –...
  • Page 72: Schematic Diagram Of B (2/7) Board

    KDP-57XBR2/65XBR2 RM-Y185 (7) Schematic Diagram of B (2/7) Board TO B1/7,B2/7_6 TO B1/7,B2/7_7 TO B1/7,B2/7_1 TO B1/7,B2/7_8 TO B2/7,B3/7_13 TO B1/7,B2/7_3 TO B2/7,B3/7_14 TO B1/7,B2/7_5 TO B2/7,B3/7_15 TO B1/7,B2/7_12 TO B1/7,B2/7_11 TO B2/7,B3/7_16 TO B2/7,B3/7_17 TO B2/7,B3/7_18 TO B1/7,B2/7_9 TO B1/7,B2/7_10 TO B2/7,B3/7_19 –...
  • Page 73: Schematic Diagram Of B (3/7) Board

    KDP-57XBR2/65XBR2 RM-Y185 (8) Schematic Diagram of B (3/7) Board TO B2/7,B3/7_17 TO B2/7,B3/7_14 TO B2/7,B3/7_15 TO B1/7,B3/7_2 TO B2/7,B3/7_13 TO B2/7,B3/7_16 TO B2/7,B3/7_19 TO B1/7,B3/7_4 TO B2/7,B3/7_18 – 72 –...
  • Page 74: Schematic Diagram Of B (4/7) Board

    KDP-57XBR2/65XBR2 (9) Schematic Diagram of B (4/7) Board RM-Y185 TO B4/7,B5/7_20 TO B4/7,B5/7_21 TO B4/7,B5/7_22 TO B4/7,B5/7_23 TO B4/7,B5/7_24 TO B4/7,B5/7_25 TO B4/7,B5/7_26 TO B4/7,B5/7_27 TO B4/7,B5/7_28 TO B4/7,B5/7_30 TO B4/7,B5/7_31 TO B4/7,B5/7_32 – 73 –...
  • Page 75: Schematic Diagram Of B (5/7) Board

    KDP-57XBR2/65XBR2 RM-Y185 (10) Schematic Diagram of B (5/7) Board TO B4/7,B5/7_20 TO B4/7,B5/7_28 TO B4/7,B5/7_27 TO B4/7,B5/7_22 TO B4/7,B5/7_23 TO B4/7,B5/7_26 TO B4/7,B5/7_25 TO B4/7,B5/7_24 Y/B-Y/R-Y TO B4/7,B5/7_29 Y/B-Y/R-Y TO B4/7,B5/7_21 TO B4/7,B5/7_30 TO B4/7,B5/7_31 TO B4/7,B5/7_32 – 74 –...
  • Page 76: Schematic Diagram Of B (6/7) Board

    KDP-57XBR2/65XBR2 (11) Schematic Diagram of B (6/7) Board RM-Y185 TO B6/7,B7/7_33 TO B6/7,B7/7_34 TO B6/7,B7/7_35 TO B6/7,B7/7_36 – 75 –...
  • Page 77: Schematic Diagram Of B (7/7) Board

    KDP-57XBR2/65XBR2 (12) Schematic Diagram of B (7/7) Board RM-Y185 TO B6/7,B7/7_33 TO B6/7,B7/7_35 TO B6/7,B7/7_34 TO B6/7,B7/7_36 – 76 –...
  • Page 78: Schematic Diagrams Of Cb And Cg Boards

    KDP-57XBR2/65XBR2 RM-Y185 (13) Schematic Diagrams of CB and CG Boards – 77 –...
  • Page 79: Schematic Diagrams Of Cr And V Boards

    KDP-57XBR2/65XBR2 (14) Schematic Diagrams of CR and V Boards RM-Y185 – 78 –...
  • Page 80: Schematic Diagram Of D (1/3) Board

    KDP-57XBR2/65XBR2 (15) Schematic Diagram of D (1/3) Board RM-Y185 TO D(3/3) BOARD CN8020 H MID DY(H) H.IN V.IN SUB DY V.RET H.RET V.DEF V.MID DY(V) V.RET DY(R) TO D(3/3) BOARD CN8018 H MID DY(H) H.IN V.IN SUB DY V.RET H.RET V.DEF...
  • Page 81: Schematic Diagram Of D (2/3) Board

    KDP-57XBR2/65XBR2 RM-Y185 (16) Schematic Diagram of D (2/3) Board 12V REG HV(R) 14.6 12.0 TO PICTURE TUBE R HV(G) TO PICTURE TUBE G HV(B) TO PICTURE TUBE B <HV.BLOCK> TO D2/3,D3/3_3 TO FOCUS PACK TO D2/3,D3/3_4 •IK CHECK TO D2/3,D3/3_5 TO D2/3,D3/3_6 –...
  • Page 82: Schematic Diagram Of D (3/3) Board

    KDP-57XBR2/65XBR2 (17) Schematic Diagram of D (3/3) Board RM-Y185 DF H BUFF 14.6 DF H BUFF TO D(2/3) BOARD T8005 14.6 TO CB BOARD J3901 TO CB BOARD FV(B) CN3908 TO CG BOARD J3801 TO CG BOARD FV(G) CN3809 TO CR BOARD...
  • Page 83: Schematic Diagram Of G (1/2) Board

    KDP-57XBR2/65XBR2 (18) Schematic Diagram of G (1/2) Board RM-Y185 TO G1/2,G2/2_1 TO G1/2,G2/2_4 TO G1/2,G2/2_5 TO G1/2,G2/2_6 TO G1/2,G2/2_7 TO G1/2,G2/2_8 TO G1/2,G2/2_9 TO G1/2,G2/2_2 TO G1/2,G2/2_3 – 82 –...
  • Page 84: Schematic Diagram Of G (2/2) Board

    KDP-57XBR2/65XBR2 (19) Schematic Diagram of G (2/2) Board RM-Y185 TO G1/2,G2/2_9 TO G1/2,G2/2_5 TO G1/2,G2/2_2 TO G1/2,G2/2_7 TO G1/2,G2/2_6 TO G1/2,G2/2_4 TO G1/2,G2/2_3 TO G1/2,G2/2_8 TO G1/2,G2/2_1 – 83 –...
  • Page 85: Schematic Diagrams Of Ha, Hb, Hc And Hd Boards

    KDP-57XBR2/65XBR2 RM-Y185 (20) Schematic Diagrams of HA, HB, HC and HD Boards – 84 –...
  • Page 86: Schematic Diagram Of K (1/3) Board

    KDP-57XBR2/65XBR2 RM-Y185 (21) Schematic Diagram of K (1/3) Board TO K1/3,K3/3_10 TO K1/3,K3/3_11 TO K1/3,K2/3_1 TO K1/3,K2/3_2 TO K1/3,K2/3_3 TO K1/3,K2/3_12 TO K1/3,K2/3_4 TO K1/3,K2/3_5 TO K1/3,K2/3_6 TO K1/3,K2/3_13 TO K1/3,K2/3_7 TO K1/3,K2/3_8 TO K1/3,K3/3_26 TO K1/3,K2/3_9 TO K1/3,K3/3_14 TO K1/3,K2/3_15...
  • Page 87: Schematic Diagram Of K (2/3) Board

    KDP-57XBR2/65XBR2 RM-Y185 (22) Schematic Diagram of K (2/3) Board TO K2/3,K3/3_22 TO K1/3,K2/3_13 TO K2/3,K3/3_23 TO K2/3,K3/3_24 TO K2/3,K3/3_25 TO K1/3,K2/3_7 TO K1/3,K2/3_9 TO K1/3,K2/3_2 TO K1/3,K2/3_8 TO K1/3,K2/3_15 TO K1/3,K2/3_6 TO K1/3,K2/3_5 TO K1/3,K2/3_4 TO K1/3,K2/3_3 TO K1/3,K2/3_1 TO K1/3,K2/3_12...
  • Page 88: Schematic Diagram Of K (3/3) Board

    KDP-57XBR2/65XBR2 RM-Y185 (23) Schematic Diagram of K (3/3) Board TO K2/3,K3/3_22 TO K1/3,K3/3_26 TO K2/3,K3/3_23 TO K2/3,K3/3_24 TO K1/3,K3/3_14 TO K2/3,K3/3_25 TO K1/3,K3/3_18 TO K1/3,K3/3_11 TO K1/3,K3/3_10 TO K1/3,K3/3_16 TO K1/3,K3/3_17 TO K1/3,K3/3_21 TO K1/3,K3/3_20 TO K1/3,K3/3_19 – 87 –...
  • Page 89: Schematic Diagrams Of S And U Boards

    KDP-57XBR2/65XBR2 RM-Y185 (24) Schematic Diagrams of S and U Boards (SENSOR) – 88 –...
  • Page 90 KDP-57XBR2/65XBR2 — A BOARD (Component Side) — RM-Y185 VIDEO PROCESSOR, TUNER, SHADING • A BOARD SEMICONDUCTOR LOCATION (Component Side) Q3041 Q3042 Q3046 IC3001 Q3047 IC3002 Q3048 IC3003 Q3049 IC3004 Q3050 IC3005 Q3054 IC3006 Q3055 IC3007 Q3056 IC3008 Q3058 IC3009 Q3059...
  • Page 91 KDP-57XBR2/65XBR2 — A BOARD (Conductor Side) — RM-Y185 VIDEO PROCESSOR, TUNER, SHADING • A BOARD SEMICONDUCTOR LOCATION (Conductor Side) IC3002 IC3003 IC3005 IC3007 IC3009 IC3014 IC3021 TRANSISTOR Q3038 Q3039 Q3051 Q3052 Q3053 Q3063 DIODE D3014 D3015 D3016 CRYSTAL X3001 : Refer to Terminal name of semiconductors in silk screen printed circuit (see page 64) –...
  • Page 92: Ad Board

    KDP-57XBR2/65XBR2 RM-Y185 PJED, REGI CORRECTION — AD BOARD (Component Side) — — AD BOARD (Conductor Side) — • AD BOARD SEMICONDUCTOR LOCATION • AD BOARD SEMICONDUCTOR LOCATION (Component Side) (Conductor Side) DIODE TRANSISTOR IC1601 IC1602 D1604 Q1603 IC1603 D1605 IC1605...
  • Page 93 KDP-57XBR2/65XBR2 — B BOARD (Component Side) — RM-Y185 MAIN MICON, YC JUNGLE, COMB FILTER, AV SWITCH • B BOARD SEMICONDUCTOR LOCATION (Component Side) Q231 Q232 Q235 IC001 Q240 IC002 Q243 IC003 Q248 IC004 Q250 IC006 Q400 IC100 Q401 IC101 Q404...
  • Page 94 KDP-57XBR2/65XBR2 — B BOARD (Conductor Side) — RM-Y185 MAIN MICON, YC JUNGLE, COMB FILTER, AV SWITCH • B BOARD SEMICONDUCTOR LOCATION (Conductor Side) TRANSISTOR Q403 Q405 Q519 Q520 CRYSTAL X001 X100 X101 X200 X201 X202 : Refer to Terminal name of semiconductors in silk screen printed circuit (see page 64) –...
  • Page 95 KDP-57XBR2/65XBR2 RM-Y185 B CRT DRIVE G CRT DRIVE — CB BOARD (Component Side) — — CG BOARD (Component Side) — — CB BOARD (Conductor Side) — — CG BOARD (Conductor Side) — CB BOARD Terminal name of semiconductors CG BOARD...
  • Page 96 KDP-57XBR2/65XBR2 RM-Y185 R CRT DRIVE — CR BOARD (Component Side) — — V BOARD — V BOARD Terminal name of semiconductors in silk screen printed circuit ( Ref. Q9001 – 9006 : Refer to Terminal name of semiconductors in silk screen printed circuit (see page 64) —...
  • Page 97 KDP-57XBR2/65XBR2 NOTE: RM-Y185 The circuit indicated as left contains high voltage of over DEF, HV REG, D.F., 600 Vp-p. Care must be paid to prevent an electric shock in CONVERGENCE OUT inspection or repairing. — D BOARD — • D BOARD SEMICONDUCTOR...
  • Page 98 KDP-57XBR2/65XBR2 — G BOARD (Component Side) — RM-Y185 POWER SUPPLY • G BOARD SEMICONDUCTOR LOCATION (Component Side) IC6001 IC6002 IC6101 IC6102 IC6103 IC6104 IC6107 TRANSISTOR Q6006 Q6007 Q6008 Q6009 Q6120 DIODE D6001 D6002 D6003 D6004 D6007 D6011 D6015 D6017 D6048...
  • Page 99 KDP-57XBR2/65XBR2 — G BOARD (Conductor Side) — RM-Y185 POWER SUPPLY • G BOARD SEMICONDUCTOR LOCATION (Conductor Side) DIODE IC6001 IC6002 D6001 – IC6101 D6002 – IC6102 D6003 – IC6103 D6004 – IC6104 D6007 – IC6106 D6011 – IC6107 D6015 –...
  • Page 100 KDP-57XBR2/65XBR2 RM-Y185 USER CONTROL AV2 INPUT — HA BOARD (Component Side) — — HA BOARD (Conductor Side) — — HB BOARD (Component Side) — — HB BOARD (Conductor Side) — POWER SW, LED — HD BOARD (Component Side) — — HD BOARD (Conductor Side) —...
  • Page 101 KDP-57XBR2/65XBR2 RM-Y185 PROLOGIC DECODER, TONE CONTROL — K BOARD (Component Side) — • K BOARD SEMICONDUCTOR LOCATION (Component Side) DIODE IC2101 IC2102 D2103 IC2103 D2104 IC2104 D2105 IC2107 D2106 IC2108 D2107 IC2301 D2108 IC2302 D2109 IC2303 D2110 IC2304 D2111 IC2305...
  • Page 102 KDP-57XBR2/65XBR2 RM-Y185 PROLOGIC DECODER, TONE CONTROL — K BOARD (Conductor Side) — • K BOARD SEMICONDUCTOR LOCATION (Conductor Side) IC2102 IC2103 IC2104 IC2301 IC2302 IC2303 IC2601 IC2602 IC2603 TRANSISTOR Q2104 Q2608 Q2803 Q2806 DIODE D2102 D2602 D2603 D2604 D2605 D2606...
  • Page 103 KDP-57XBR2/65XBR2 RM-Y185 AV INPUT/OUTPUT — U BOARD (Component Side) — — U BOARD (Conductor Side) — SENSOR — S BOARD (Component Side) — — S BOARD (Conductor Side) — – 102 –...
  • Page 104: Waveforms

    KDP-57XBR2/65XBR2 RM-Y185 7-5. WAVEFORMS • A (1/3) BOARD WAVEFORMS • B (3/7) BOARD WAVEFORM 1.3 Vp-p (V) 1.3 Vp-p (V) 1.8 Vp-p (H) 2.0 Vp-p (H) 2.0 Vp-p (H) 370 mVp-p (V) 3.5 Vp-p (10.0 MHz) • B (4/7) BOARD WAVEFORMS 530 mVp-p (H) 4.9 Vp-p (V)
  • Page 105 KDP-57XBR2/65XBR2 RM-Y185 • K BOARD WAVEFORM • CB BOARD WAVEFORMS 4.4 Vp-p (4.0 MHz) 1.9 Vp-p (H) 94.0 Vp-p (H) • CG BOARD WAVEFORMS 2.0 Vp-p (H) 101.5 Vp-p (H) • CR BOARD WAVEFORMS 2.0 Vp-p (H) 84.5 Vp-p (H) •...
  • Page 106 KDP-57XBR2/65XBR2 RM-Y185 7-6. IC BOLCK DIAGRAMS • A (1/3) BOARD IC3006 • B (4/7) BOARD IC200 CXA2150AQ CXA2151Q 15 14 C BUS DEC. ADDRESS • VM_LEV • VM_DLY • R, G, B_CUTOFF • VM_COR • LAGB2_LEV • GAMMA_L • BLK_BTM IN1_1 •...
  • Page 107 KDP-57XBR2/65XBR2 RM-Y185 • B (7/7) BOARD IC401 • B (4/7) BOARD IC207 CXA2069Q • B (5/7) BOARD IC202 CXA2103Q VOUT1 YIN1 YOUT1 • Y-out Level (6) TRAP1 I C Bus • CbCr Level (6) YCbCr YCbCr decoder Y/Cb/Cr ADRS Sharpness Offset •...
  • Page 108 KDP-57XBR2/65XBR2 RM-Y185 • K (1/3) BOARD IC2302, IC2303 • D (2/3) BOARD IC8008 • K (2/3) BOARD IC2301 BA9759F-E2 TDA7312 S.Vcc 18 VREG9 REF 9V P.Vcc PVCC SAWR SPKR 27 OUT LEFT PWMOUT H. SAW GEN 16 SAWOUT — MUTE...
  • Page 109: Semiconductors

    KDP-57XBR2/65XBR2 RM-Y185 7-7. SEMICONDUCTORS AN77L12-TA CXA2069Q MAX4450EUK-TG069 M24C04-WMN6T(A) PST9143NL µPC393C 2SC5681-YB DTZ10B D2L20U-F FMQ-G5FMS NJM78L12A-T3 CXA2150AQ M24C32-WMN6T(A) MA111-TX ERC04-06SE PG124S15 NJM79L05A NJM2068V-TE2 UDZ-TE-17- 8.2B NJM79L05A-T3 NJM2521M(TE2) UDZ-TE-17-7.5B CATHODE NJM2903M UDZS-TE17-12B NJM2903M-TE2 UDZS-TE17-22B TOP VIEW NJM2904M UDZS-TE17-33B 1 2 3 4 5...
  • Page 110: Screen And Screen Frame Block

    KDP-57XBR2/65XBR2 SECTION 8 RM-Y185 EXPLODED VIEWS REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK NOTE: • Items marked " * " are not stocked since The components identified by shading they are seldom required for routine • Items with no part number and no ¡...
  • Page 111: Cabinet Block

    KDP-57XBR2/65XBR2 RM-Y185 8-2. CABINET BLOCK The components identified by shading ¡ and mark are critical for safety. : 7-685-661-71 +BVTP 4X12 Replace only with part number specified. Les composants identifiés par un tramé ¡ et une marque sont critiques pour la sécurité.
  • Page 112: Control Panel Block

    KDP-57XBR2/65XBR2 RM-Y185 8-3. CONTROL PANEL BLOCK : 7-685-661-71 +BVTP 4X12 : 7-685-648-71 +BVTP 3X12 : 7-685-152-19 +BV 3X25 REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK 4-077-631-11 PANEL, DOOR * 4-076-905-01 BRACKET, CONTROL (57) (KDP-57) 4-076-896-11 BRACKET, DOOR...
  • Page 113: Main Bracket Block

    KDP-57XBR2/65XBR2 RM-Y185 The components identified by shading ¡ and mark are critical for safety. Replace only with part number specified. 8-4. MAIN BRACKET BLOCK : 7-685-661-71 +BVTP 4X12 Les composants identifiés par un tramé ¡ : 7-685-648-71 +BVTP 3X12 et une marque sont critiques pour la sécurité.
  • Page 114: Picture Tube Block

    KDP-57XBR2/65XBR2 RM-Y185 8-5. PICTURE TUBE BLOCK The components identified by shading ¡ and mark are critical for safety. : 7-685-648-71 +BVTP 3X12 Replace only with part number specified. : 7-685-661-71 +BVTP 4X12 Les composants identifiés par un tramé ¡ et une marque sont critiques pour la sécurité.
  • Page 115: Electrical Parts List

    KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé SECTION 9 RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une ELECTRICAL PARTS LIST pièce portant le numéro spécifié.
  • Page 116 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 117 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 118 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 119 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 120 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 121 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 122 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 123 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une B AD pièce portant le numéro spécifié.
  • Page 124 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 125 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une AD A pièce portant le numéro spécifié.
  • Page 126 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 127 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 128 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 129 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 130 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 131 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 132 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 133 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une G CR pièce portant le numéro spécifié.
  • Page 134 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une CR CG pièce portant le numéro spécifié.
  • Page 135 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une CG CB V pièce portant le numéro spécifié.
  • Page 136 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 137 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 138 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 139 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 140 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 141 KDP-57XBR2/65XBR2 • The components identified by [ in this The components identified by shading Les composants identifiés par un tramé manual have been carefully factory- The components identified by shading Les composants identifiés par un tramé ¡ ¡ RM-Y185 and mark are critical for safety.
  • Page 142 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une HB HD U pièce portant le numéro spécifié.
  • Page 143 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 144 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 145 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 146 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 147 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 148 KDP-57XBR2/65XBR2 The components identified by shading Les composants identifiés par un tramé RM-Y185 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
  • Page 149 KDP-57XBR2/65XBR2 RM-Y185 English Sony Corporation 2001GA05-1 9-965-432-04 HNC. HVC. Projection Display Business Div © 2001. 7 – 148 –...
  • Page 150: Diagrams

    Q-BOX ASSEMBLY Note: The Q-box assembly is not field repairable and cannot be ordered independently. If service is required, use the fol- lowing part number to order a replacement Q-box which includes the complete QM and QI board assemblies. T-9986-079-1 Q-BOX, COMPLETE (KDP-57) T-9986-079-2 Q-BOX, COMPLETE (KDP-65) •...
  • Page 151 SCHEMATIC DIAGRAMS QI BOARD SCHEMATIC DIAGRAM (1 OF 4) — — — — — — — — — — — — — — — — – 2 –...
  • Page 152 QI BOARD SCHEMATIC DIAGRAM (2 OF 4) — — — — — — — — — — — — — — — – 3 –...
  • Page 153 QI BOARD SCHEMATIC DIAGRAM (3 OF 4) — — — — — — — — — — — — — — — – 4 –...
  • Page 154 QI BOARD SCHEMATIC DIAGRAM (4 OF 4) — — — — — — — — — — — — — — — — – 5 –...
  • Page 155 KD-34XBR2 QM BOARD SCHEMATIC DIAGRAM (1 OF 9) — — — — — — — — — — — — — — — — – 6 –...
  • Page 156 QM BOARD SCHEMATIC DIAGRAM (2 OF 9) — — — — — — — — — — — — — — — — – 7 –...
  • Page 157 QM BOARD SCHEMATIC DIAGRAM (3 OF 9) — — — — — — — — — — — – 8 –...
  • Page 158 QM BOARD SCHEMATIC DIAGRAM (4 OF 9) — — — — — — — — — — — — — — — — – 9 –...
  • Page 159 QM BOARD SCHEMATIC DIAGRAM (5 OF 9) — — — — — — — — — — — — — — — — – 10 –...
  • Page 160 QM BOARD SCHEMATIC DIAGRAM (6 OF 9) — — — — — — — — QM BOARD WAVEFORMS (SCHEMATIC 6 OF 9) — 1.5 Vp-p (H) 1.1 Vp-p (H) — 1.3 Vp-p (H) 3.5 Vp-p (H) — 3.3 Vp-p (V) 1.5 Vp-p (H) —...
  • Page 161 QM BOARD SCHEMATIC DIAGRAM (7 OF 9) — — — — — — — — — — — — — — — — – 12 –...
  • Page 162 QM BOARD SCHEMATIC DIAGRAM (8 OF 9) — — — — — — — — — — — QM BOARD WAVEFORMS (SCHEMATIC 8 OF 9) — 0.6 Vp-p (H) 0.6 Vp-p (H) 1.5 Vp-p (H) — 1.5 Vp-p (H) 1.4 Vp-p (V) —...
  • Page 163 QM BOARD SCHEMATIC DIAGRAM (9 OF 9) — — — — — — — — — — — — — — — – 14 –...
  • Page 164 PRINTED WIRING BOARDS KD-34XBR2 [BOARD TO BOARD CONNECTOR, LINK-AND-PHY, B-CHIP-AND-SDRAM, FLASH-AND-PROM] [FE-PS, ST-20 SYSTEM MICRO, AUDIO, VIDEO DECODE, MPEG, AD-DRC, HD-ADC, MID-XA, YGV GRAPHICS, MID-UCOM] COMPONENT SIDE COMPONENT SIDE — — — — — — — — — — — —...
  • Page 165 KD-34XBR2 [BOARD TO BOARD CONNECTOR, LINK-AND-PHY, B-CHIP-AND-SDRAM, FLASH-AND-PROM] [FE-PS, ST-20 SYSTEM MICRO, AUDIO, VIDEO DECODE, MPEG, AD-DRC, HD-ADC, MID-XA, YGV GRAPHICS, MID-UCOM] CONDUCTOR SIDE CONDUCTOR SIDE — — — — — — — — — — — — — — —...
  • Page 166 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une ELECTRICAL PARTS LIST pièce portant le numéro spécifié.
  • Page 167 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 168 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 169 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 170 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 171 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 172 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 173 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 174 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 175 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une QM QI pièce portant le numéro spécifié.
  • Page 176 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 177 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 178 The components identified by shading Les composants identifiés par un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. REF.NO.
  • Page 203 SUBJECT: ADJUSTMENT MANUAL ADDED Correct the service manual as shown. File this Correction with the service manual. DIGITAL HIGH DEFINITION PROJECTION TV Sony Corporation English Sony Technology Center 2001JK74WEB-1 Technical Services Printed in USA Service Promotion Department 9-965-432-81 © 2001.11...
  • Page 204 KDP-57XBR2 KDP-65XBR2 Adjustment Manual Table of Contents Introduction 1- Set-up Adjustments Screen Voltage Adjustment Deflection Yoke Tilt Adjustment Focus Lens Adjustment Focus Control Adjustment 2-pole Magnet and Centering Magnet Adjustment 4-pole Magnet Adjustment Defocus Adjustment (Blue CRT Only) 2- Picture Adjustments...
  • Page 205 NTSC Pattern generator. HDTV Pattern generator with component outputs, capable of outputting both 1080i and 480p component signals (Y, Pb,Pr). In lieu of 480p capability, a DVD player with progressive scan output and a test DVD (such the AVIA “Guide to Home Theater” DVD made by Ovation Software®) may be used.
  • Page 206: Screen Voltage Adjustment

    1- SET UP ADJUSTMENTS pattern are parallel to the top and bottom edges of the screen. 1-1 SCREEN VOLTAGE ADJUSTMENT Select a video input with no signal applied (the screen must be black, and the room must be as dark as possible. You may use a clean, heavy blanket over the screen to block out ambient light.
  • Page 207: Focus Control Adjustment

    manual. show (or use the method shown in the note below for turning off the CRTs individually without using lens caps). Loosen each lens' wing nut. Make sure the dot pattern is still being displayed. Adjust the blue CRT lens the same way as the green and red CRT lenses.
  • Page 208 Cover the green and blue picture lenses Cover the red and blue CRT lenses with with lens caps to allow only red to show lens caps to allow only green to show (or use the method shown in the note (or use the method shown in the note below for turning off the CRTs below for turning off the CRTs...
  • Page 209 Change the pattern from dots to cross- and picture mode PRO, and while in the hatch. adjustment menu press RESET on the remote to restore the PRO mode factory defaults. Then set the picture to maximum, VM (velocity modulation) off. Display a dot pattern.
  • Page 210: Picture Adjustments

    2- PICTURE ADJUSTMENTS 10. Lock the focus controls with locking paint (if no other mechanical adjustments are being made). 2-1 480p Y, PB, PR GAIN Note: If lens caps are unavailable, you ADJUSTMENT can cut off the unnecessary colors in the service mode by individually changing Display 100 % color bars (480p, 0% the data in adjustment category "2150P-...
  • Page 211 1.400 ± 0.015 Vp p and 1.490 ± 0.015 remote to write the data to memory. Vp- p. A = 1.400 ± 0.015 Vp- p After adjustment is finished, press the “MUTING” + “ENTER ” buttons on the remote to write the data to memory. A = 1.400 ±...
  • Page 212 2-5 SUB Y/C LEVEL Enter the service mode and select category “2103- 1”. ADJUSTMENT (FOR VDO SIGNAL Adjust item #2 "SCON” so that the PATH) waveform level is 1.400 ± 0.035Vp-p. Select TWIN mode and display 100 % After adjustment is finished, press the color bars (480i, 0% setup, component) “MUTING”...
  • Page 213 2-8 SUB DECODER SUB 2-10 SUB DECODER SUB CONTRAST ADJUSTMENT (FOR CONTRAST ADJUSTMENT (FOR Y/C INPUTS) COMPOSITE INPUT) Display 100 % color bars (480i, 7.5% setup, Y/ C) signal through VIDEO 3 Display 100 % color bars (480i, 7.5% input. (White to Black Level Y : 714 ± 10 setup, composite) signal through mVp-p, Burst Level C: 285 ±...
  • Page 214 2-13 SUB DECODER PB AND PR After adjustment is finished, press the “MUTING” + “ENTER” buttons on the OFFSET ADJUSTMENT remote to write the data to memory. Display a white raster (480i, 7.5% setup, composite) signal through VIDEO 1 C2 - C1 = 0.248 ±0.035 input.
  • Page 215 2-16 SUB COLOR AND SUB HUE After adjustment is finished, press the “MUTING” + “ENTER” buttons on the ADJUSTMENT remote to write the data to memory. Display 100 % color bars (1080i, component) signal through VIDEO 5 input, and set PICTURE to maximum. Reference Pulse An HDTV pattern generator is required for this.
  • Page 216: Sub-brightness Adjustment

    2-19 SUB-BRIGHTNESS Select category “2103-2”. ADJUSTMENT Adjust item #2 "SCON" so that the right side waveform level is 1.59 ±0.05 Vp-p. Enter the service mode and display the After adjustment is finished, press the internally generated 1080i all-black “MUTING” + “ENTER” buttons on the pattern (refer to section 2-23 for details remote to write the data to memory.
  • Page 217 After adjustment is finished, press the Turn the TV off, then enter the service “MUTING” + “ENTER” buttons on the mode. remote to write the data to memory. Select category "DTV". Select adjustment item # 1 "PATN". 2-22 WARM WHITE BALANCE Select the pattern you want to display by ADJUSTMENT changing the data in "PATN"...
  • Page 218: Setup For Adjustment

    *The "ALL COPY" feature copies the adjustment data from the FULL mode to ZOOM, WIDE ZOOM, and HD 3- REGISTRATION AND 1080i FULL modes at the same time. This feature is GEOMETRY ADJUSTMENTS useful when major geometry/registration adjustments are required. After "ALL COPY" is performed, go to each mode and touch up as required.
  • Page 219 3-3-1 Functions of Keys on Remote Enter the Service mode, and select Commander category “2150D- 1”. 1 : Changes adjustment item (selects the next Adjust item # 0 "VPOS” so that the higher adjustment item). picture is displayed in the center of : Moves the fine-adjust mode position marker screen vertically.
  • Page 220 3-3-2 Performing the PJE Mode Coarse 3-3-3 Performing the PJE Mode Fine Adjustment. Adjustment. Enter the service mode, and select Enter the service mode and select category “PJE”. category “PJE”. Press the “ 1 ” or “ 4 ” button on the Select item 00 "FDIS”...
  • Page 221 Effect on the crosshatch lines in the area of the marker when moving the joystick button up or right (down and left just the opposite). Display the internal 480i cross-hatch pattern with size markers and select the FULL display mode (see section 2-23 for details on displaying the internal patterns).
  • Page 222 Green Linearity Move joystick à ß Move joystick Green Skew Move joystick à ß Move joystick Move joystick á Move joystick â Move joystick á Move joystick â After adjustment is finished, press the “MUTING” + “ENTER” buttons on the remote to write the data to memory.
  • Page 223 Select category "PJE", item "GRN PIN". for instructions on using the PJE fine adjustment mode). Adjust the data so that the left side and right side vertical lines and the top and Be sure to write the data to memory bottom horizontal lines are straight.
  • Page 224 3-3-6 Auto-registration ("Auto-Focus") Press the " 3 " button on the remote Offset Data Calculation. to select the BLUE adjustment mode NOTE: Only perform this function immediately (the adjustment marker must be blue to after all geometry and convergence adjustments indicate that blue adjustment mode is have been completed.
  • Page 225 3-4. Auto Registration Error Code List If an error code is displayed after the set has been fully adjusted correctly, please check the following items: position, tilt, and sizing. If either of these adjustments are off, even slightly, the auto registration patterns might not hit the four sensors properly (this occurs when the internal generator patterns are being flashed on the screen for the sensor to read).
  • Page 226 SCREEN (57W), CONTRAST (KDP-57) 4-084-346-11 SCREEN (57W), CONTRAST (SDP-57) 4-083-714-11 SCREEN (65W), CONTRACT (KDP-65) 4-084-347-11 SCREEN (65W), CONTRAST (SDP-65) DIGITAL HIGH DEFINITION PROJECTION TV Sony Corporation English Sony Technology Center 2002AJ74WEB-1 Technical Services Printed in USA Service Promotion Department 9-965-432-91 © 2002.1...
  • Page 227 SUBJECT: B BOARD, Q-BOX ASSEMBLY P/N CORRECTION; IC001 P/N CORRECTION Correct the service manual as shown. File this Supplement with the service manual. DIGITAL HIGH DEFINITION PROJECTION TV Sony Corporation English Sony Technology Center 2002JG74WEB-1 Technical Services Printed in USA Service Promotion Department 9-965-432-82 © 2002.07...
  • Page 228 REF. NO. PART NO. DESCRIPTION A-1136-205-A B BOARD, COMPLETE A-1136-205-A B BOARD, COMPLETE (KDP-57XBR2 S/N’s up to 9009999) (KDP-65XBR2 S/N’s up to 9005999) A-1136-205-B B BOARD, COMPLETE (KDP-57XBR2 S/N’s 9010000 and higher) (KDP-65XBR2 S/N’s 9006000 and higher) T-9986-079-1 Q-BOX ASSEMBLY (KDP-57)

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