Napoleon NPS45 Installation And Operating Instructions Manual
Pellet stove/pellet insert
Hide thumbs
Also See for NPS45:
- Installation and operating instructions manual (52 pages) ,
- Maintenance & cleaning (6 pages) ,
- Installation and operating instructions manual (116 pages)
Table of Contents
Advertisement
1
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
This appliance has been tested to ASTM E 1509, UL 1482, ULC S627 AND ULC S628.
NPS45
PELLET STOVE
NPI45
PELLET INSERT
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
WARNING
PLEASE READ ENTIRE MANUAL
BEFORE YOU INSTALL OR USE THIS
!
PELLET BURNING HEATER.
If the heater is not properly installed, a
HOT GLASS WILL CAUSE
house fi re may result causing personal
BURNS.
injury or loss of life.
DO NOT TOUCH GLASS UNTIL
COOLED.
- Authorities having jurisdiction (such as
municipal building department, fi re department,
NEVER ALLOW CHILDREN TO
fi re prevention bureau, etc.) should be consulted
TOUCH GLASS.
before installation to determine the need to obtain
a permit.
- Contact local building or fi re offi cials about
restrictions and installation inspection
requirements in your area.
- This heater is hot while in operation. Keep
children, clothing and furniture away. Contact may
cause skin burns.
- Do not start a fi re with chemicals or fl uids such
as gasoline, engine oil, etc...
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
W415-0702 / B / 04.04.12
$10.00
1.12D
Advertisement
Table of Contents
Related Manuals for Napoleon NPS45
Summary of Contents for Napoleon NPS45
-
Page 1: Safety Information
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE. INSTALLATION AND OPERATING INSTRUCTIONS This appliance has been tested to ASTM E 1509, UL 1482, ULC S627 AND ULC S628. NPS45 PELLET STOVE NPI45 PELLET INSERT CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. -
Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW STOVE INSERT INTRODUCTION DIMENSIONS 2.1.1 STOVE 2.1.2 NPI45 COMPLETE WITH NI800 FLASHING 2.1.3 NPI45 COMPLETE WITH AK8 ADAPTER AND GICSK FLASHING 2.1.4 NPI45 COMPLETE WITH AK9 ADAPTER AND CISK FLASHING SPECIFICATIONS 2.2.1 HEATING SPECIFICATIONS GENERAL INSTRUCTIONS GENERAL INFORMATION 2.4.1 PELLET SPECIFICATIONS... -
Page 3: Installation Overview
CHECK ALL SEALS 10.3.7 CLEAN THE VENT 10.4 IN THE EVENT OF A JAMMED AUGER 11.0 REPLACEMENTS 11.1 COMMON REPLACEMENT PARTS 11.2 NPS45 REPLACEMENT PARTS 11.3 NPI45 REPLACEMENT PARTS 11.4 COMMON ACCESSORY PARTS 11.5 NPI45 ACCESSORY PARTS 12.0 TROUBLESHOOTING 13.0 WARRANTY 14.0... -
Page 4: Insert
INSERT See the section MINIMUM MANTEL CLEARANCES” See the section Drywall “ENCLOSURE (or other CLEARANCES” combustible material) See the section See the sections “MINIMUM “VENTING” CLEARANCES TO and “INSTALLATION PLANNING” COMBUSTIBLES” Side Wall Rating Plate, see “RATING PLATE INFORMATION” Door, see section. -
Page 5: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. Contact the local building or fi re authority and follow their guidelines. Notify your insurance company of this appliance as well. -
Page 6: Dimensions
DIMENSIONS 1 1/8” 2.1.1 STOVE 22 1/2” 26 5/8” 30 1/2” 17 3/8” 11 3/4” 9 7/8” 22 3/8” 22 3/8” 2.1.2 NPI45 COMPLETE WITH NI800 FLASHING 38 3/8” 12 1/2” 15” Stand-off’s 29 5/16” 21 1/2” 20 5/8” 7 5/8” 2 3/4”... -
Page 7: Npi45 Complete With Ak8 Adapter And Gicsk Flashing
2.1.3 NPI45 COMPLETE WITH AK8 ADAPTER AND GICSK FLASHING 46 7/16” 10 5/16” 15 5/8” Stand-offs 29 3/16” 20 5/8” 7 5/8” 2 3/4” Center 26 1/2” line of exhaust Center line 20 3/8” of air intake 8” 4 1/4” 2 1/4”... -
Page 8: Npi45 Complete With Ak9 Adapter And Cisk Flashing
2.1.4 NPI45 COMPLETE WITH AK9 ADAPTER AND CISK FLASHING 16 1/2” 10 5/8” 31” 28 1/8” Stand-offs 20 5/8” 7 5/8” 2 3/4” Center 26 1/2” line of 46 7/16” exhaust Center line of air intake 20 3/8” 8” 4 1/4” 2 1/4”... -
Page 9: Specifications
BTU/h** 8500 to 42500 Maximum Burn Time on Low Burn** 55 Hours (NPS45), 45 Hours (NPI45) Hopper Capacity 55 Pounds (NPS45), 45 Pounds (NPI45) * Heating capacity will vary depending on the home's fl oor plan, degree of insulation, and the outside temperature. It is also affected by the fuel size, quality, and moisture level. -
Page 10: General Information
Thank you for purchasing a Wolf Steel Ltd. Pellet Appliance. This appliance is designed for use with Pelletized Wood Only. Please read this entire manual before installation and use of this pellet fuel-burning room appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Keep this manual handy for future reference. -
Page 11: Safety Features
2.4.2 SAFETY FEATURES HIGH LIMIT SWITCH: Your appliance is equipped with a high limit switch. In the event that the temperature of the appliance approaches an unsafe operating temperature, this switch will shut down the pellet feed, which will eventually shut down the unit. If this happens, it is important to fi nd out why the unit overheated. Contact your local dealer. -
Page 12: Rating Plate Information
RATING PLATE INFORMATION LISTED PELLET FUEL BURNING ROOM HEATER TESTED TO: ASTM E 1509, UL1482, ULC S628 MODEL NPI45 MASONRY FIREPLACE INSTALLATION BUILT-IN FIREPLACE INSTALLATION (SIDE VIEW) MANTEL MANTEL REFERENCE # 9700539 (WSL) W/N 16064 4001657 (NGZ) 4001658 (NAC) ENCLOSURE 4001659 (WUSA) INSERT - INSTALL AND USE ONLY IN ACCORDANCE WITH... -
Page 13: Installation Planning
48” of the front of the appliance. 67.1A INSTALLATION OPTIONS NPS45: To install in a Residential or Mobile Home see "MOBILE HOME INSTALLATION" section. For alcove instal- lations see "ALCOVE INSTALLATION REQUIREMENTS" section. For horizontal vent or vertical vent see "VENTING"... -
Page 14: Stove Minimum Clearance To Combustibles
STOVE MINIMUM CLEARANCE TO COMBUSTIBLES WARNING DO NOT INSTALL INTO ANY AREA HAVING LESS THAN 48" (CEILING TO APPLIANCE BOTTOM, EXCLUDING HEARTH HEIGHT). 3.3.1 STRAIGHT INSTALLATION Through the Wall Installations complete Interior Vertical Vents with outside air 3.3.2 CORNER INSTALLATION Through the Wall Vents complete with outside air Interior Vertical Vents 2”... -
Page 15: Alcove Installation Requirements (Minimum)
3.3.3 ALCOVE INSTALLATION REQUIREMENTS (MINIMUM) 35” 30” 48” STOVE Minimum Alcove Dimensions W415-0702 / B / 04.04.12... -
Page 16: Floor Protection Requirements Installation
FLOOR PROTECTION REQUIREMENTS INSTALLATION THERMAL PROTECTOR: This appliance must be installed on a non-combustible thermal protector that extends to the front, sides and back of the appliance as per the minimum requirements below. NOTE: Floor protection is required for spark and ash shielding, and for limiting fl oor temperatures from the radiant heat of the appliance. -
Page 17: Outside Air
OUTSIDE AIR Available from your Authorized Dealer (114KT) Outside air must not be drawn from an enclosed space (garage, unventilated crawl space). NOTE: Wolf Steel Ltd. strongly suggests using outside air for all residential installations, especially for those that are energy effi cient, air-tight homes. Outside air supply must not be over 15' long. -
Page 18: Venting
4.0 VENTING TYPE OF VENT Must be an approved 3" or 4" diameter Type "L" or "PL" vent, vented to the outside or connect the vent to a factory built type "A" chimney using an adaptor; and/or stainless steel chimney liner for masonry appliance in- stallations. -
Page 19: Pellet Vent Termination
PELLET VENT TERMINATION The vent termination must have an approved cap (to prevent water from entering) or a 45° downturn. If the termination is located on a windy side of the house, a shield is recommended to prevent soot from build- ing up on the side of the house. -
Page 20: Horizontal Exhaust Through Wall Installation
4.5.1 HORIZONTAL EXHAUST THROUGH WALL INSTALLATION 3” Minimum 12” Minimum Wall Thimble 6” Minimum 5’ Maximum Floor 11 5/8” 17” Protection Outside Air (Recommended) 4.5.2 THROUGH THE WALL WITH VERTICAL RISE / HORIZONTAL TERMINATION Wall Thimble Outside Air (Recommended) 3” 2”... -
Page 21: Minimum Inside Vertical Clearances
4.5.3 MINIMUM INSIDE VERTICAL CLEARANCES Vertical Cap Storm Collar Roof Flashing Vent must maintain 3” Ceiling Support clearance to combus- tibles. 3” 2” Floor Protection Outside air (Recommended) (Installation showing inlet of out- side air in ventilated crawl space) 4.5.4 CLASS A CHIMNEY RETROFIT Vertical Cap Storm Collar Roof Flashing... -
Page 22: Hearth Mount Installation
4.5.5 HEARTH MOUNT INSTALLATION Vertical Cap Chimney Cap Storm Collar Storm Co Pellet Liner Flue Cover Pellet Clean-out Vent 6” Floor Protection Floor Protect Bring outside air to the heater Outside Air (Recommended) Outside Air (R Recommended) For installation instructions See "TYPICAL EXISTING MASONRY" section. W415-0702 / B / 04.04.12... -
Page 23: Insert Venting Installation Examples
INSERT VENTING INSTALLATION EXAMPLES 4.6.1 TYPICAL EXISTING MASONRY INSTALLATION WARNING DO NOT REMOVE BRICKS OR MORTAR FROM THE FIREPLACE. Prior to installation: Vertical Cap rtical Cap When installing the insert into a masonry fi replace, do not Storm Collar orm Collar Cover Plate remove any bricks or masonry. -
Page 24: Factory Built Fireplace
4.6.2 FACTORY BUILT FIREPLACE Prior to installation: Vertical Do not weaken the structure or reduce the protection for combustible materials to less then that required by the National Storm Building Code. Bolted or screwed together pieces (smoke shelf / Collar defl... -
Page 25: Framing (Insert Only)
5.0 FRAMING (INSERT ONLY) WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME. -
Page 26: Installation Into A Combustible Enclosure
INSTALLATION INTO A COMBUSTIBLE ENCLOSURE WARNING OUTSIDE AIR IS MANDATORY FOR A COMBUSTIBLE BUILT-IN ENCLOSURE INSTALL. When installing the insert as a "Built-in" appliance, it is important to maintain the clearances to combustibles, see "MINIMUM CLEARANCE TO COMBUSTIBLES" section. A non-combustible hearth must cover the fl ooring underneath, as well as, a minimum of six inches in front and to both sides of the appliance. -
Page 27: Minimum Enclosure Clearances
MINIMUM ENCLOSURE CLEARANCES WARNING The stand-offs located on the back of the insert must not be removed when installing the insert into a built-in combustible enclosure. 6 3/8” Minimum 2 1/4” 40” 3” all around (Refer to vent manufacturer’s instructions) 27”... -
Page 28: Minimum Mantel Clearances
MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED. -
Page 29: Rear To Top Vent Conversion Instructions
REAR TO TOP VENT CONVERSION INSTRUCTIONS NOTE: The insert is factory shipped in a rear vent confi guration. Be careful not to damage the gasket. If installing 4" diameter vent vertically, it will be necessary to start with a 12" section of 3" diameter vent to clear the hopper, then increase to 4"... -
Page 30: Flashing Installation
FLASHING INSTALLATION Secure the right fl ashing to the right side of the appliance using two of the #8 x 1/2" screws. Remove the two control panel securing screws, discard the screws and shipping bracket. Secure the control panel to the SHIPPING CONTROL right fl... -
Page 31: Wiring Diagram
7.0 WIRING DIAGRAM WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH. -
Page 32: Operating Instructions
8.0 OPERATING INSTRUCTIONS PROPER PELLET LOADING Before loading pellets into the hopper fi rst transfer the pellets from it’s original plastic bag to a metal bucket. Keep in mind that the auger stops when the lid is opened. If the lid is opened for several minutes, the fi re may extinguish. -
Page 33: Lighting Instructions
LIGHTING INSTRUCTIONS After fi lling the hopper with pellets, switch the control to manual so that you have full control of the appliance until you have familiarized yourself with its functions. Do not try to operate your appliance with the viewing door or hopper lid open. Safety switches will disable the pellet feed auger. -
Page 34: Control Adjustment
ON / OFF Use this button to turn the heater on and off. HEAT Pressing the heat up arrow (red) will increase the heat level one setting. Pressing the heat down arrow (white) will decrease the heat level one setting. During start-up the power light will fl ash green and these buttons will not respond. -
Page 35: Installing A Thermostat Or Remote Control
INSTALLING A THERMOSTAT OR REMOTE CONTROL An optional millivolt thermostat is available to help keep the room temperature constant. NOTE: The thermostat must be installed by a qualifi ed installer. Disconnect the power supply. Remove the right side panel to gain access to the rear of the control panel. Strip and connect the thermostat wires to the screw terminals on the back of the control panel. -
Page 36: Normal Operating Sounds
9.0 NORMAL OPERATING SOUNDS * NOTE: "Quiet Mode" (NPS45 Only) This feature disables the convection blower when the stove is in pilot/ standby mode regardless of control setting. The blower will activate during ignition to cool components then it will shut-down again. When ignition cycle is complete, if stove is in heat level #1, the blower will shut-down. If the blower is running in heat levels #2 - #5 and the appliance is adjusted to heat level #1, the blower will stay on until the components cool down, the same applies in T-STAT mode. -
Page 37: Maintenance
10.0 MAINTENANCE 10.1 DAILY (WHENEVER USING THE APPLIANCE) WARNING THE FRONT OF THE APPLIANCE BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL COMPLETELY BEFORE CONDUCTING SERVICE. 10.1.1 OPENING MAIN DOOR Open the side doors on either side of the appliance. On the right side of the appliance are two latches, release the latches by pulling the rear handle... -
Page 38: Care Of Glass
10.1.5 CARE OF GLASS If the glass is not kept clean permanent discolouration and / or WARNING blemishes may result. Normal operation of your pellet appliance will produce a build-up on the glass that should be wiped off HOT GLASS WILL daily. -
Page 39: Cleaning The Burn Pot
10.1.8 CLEANING THE BURN POT WARNING MAKE CERTAIN THE HEATER HAS FULLY COOLED (APPROXIMATELY 25 MINUTES) BEFORE OPENING THE DOOR AND To clean the burn pot, open the door and knock away any debris on the burn pot. If severely clogged, remove the burn pot to gain better access. If removing the burn pot set aside on a non-combustible surface. -
Page 40: Semi-Annually (Or Every Two Tons Of Pellet)
10.3 SEMI-ANNUALLY (OR EVERY TWO TONS OF PELLET) WARNING THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL COMPLETELY BEFORE CONDUCTING SERVICE. DISCONNECT THE POWER CORD PRIOR TO CONDUCTING SERVICE. THE FOLLOWING SECTION DETAILS EXTENSIVE MAINTENANCE PROCEDURES. WE STRONGLY SUGGEST THESE ITEMS BE CARRIED OUT BY A TRAINED SERVICE TECHNICIAN, POSSIBLY BY A SERVICE AGREEMENT SET UP WITH YOUR DEALER. -
Page 41: Clean Exhaust Housing (Insert Only)
10.3.4 CLEAN EXHAUST HOUSING (INSERT ONLY) To clean the exhaust blower and exhaust housing, the appliance must be pulled out from the appliance cavity. Remove the venting from the exhaust collar. If installed as a top vent, remove cover plate from the rear of the housing. -
Page 42: Clean The Vent
10.3.7 CLEAN THE VENT WARNING WHENEVER ANY PORTION OF THE PELLET VENT IS DISCONNECTED, THE JOINTS MUST BE RE-SEALED WITH RTV 500°F SILICONE SEALANT. Vent system should be cleaned Make sure the cap is free of using chimney sweep brushes. We debris (especially if it has a recommend this be done by a qualifi... -
Page 43: Replacements
11.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. - Page 44 GLASS GASKET W290-0122 EXHAUST GASKET W010-1612 EXHAUST COLLAR W010-0219 EXHAUST COVER W010-1673 RIGHT LOUVRE ASSEMBLY W010-1685 LEFT LOUVRE ASSEMBLY NPS45 COMPONENTS PART NO. DESCRIPTION W062-0025 CONVECTION BLOWER W010-1508 WELDED TOP ASSEMBLY W010-1527 SIDE DOOR ASSEMBLY W010-1529 HOPPER DOOR ASSEMBLY W010-1667...
- Page 45 NPS45 ACCESSORIES PART NO. DESCRIPTION NPHE-40 HOPPER EXTENSION (INCREASES HOPPER CAPACITY FROM 55 LBS TO 100 LBS PELLETS) NPI45 ACCESSORIES PART NO. DESCRIPTION NI800 8" BLACK FLASHING WITH BLACK TRIM GICSK ARCHED CAST IRON SURROUND ADAPTOR KIT (REQ'D FOR GICSK)
-
Page 46: Common Replacement Parts
11.1 COMMON REPLACEMENT PARTS W415-0702 / B / 04.04.12... -
Page 47: Nps45 Replacement Parts
11.2 NPS45 REPLACEMENT PARTS W415-0702 / B / 04.04.12... -
Page 48: Npi45 Replacement Parts
11.3 NPI45 REPLACEMENT PARTS W415-0702 / B / 04.04.12... -
Page 49: Common Accessory Parts
11.4 COMMON ACCESSORY PARTS PRPP40 NPL41 11.5 NPI45 ACCESSORY PARTS NI800 W415-0702 / B / 04.04.12... -
Page 50: Troubleshooting
12.0 TROUBLESHOOTING WARNING TURN OFF THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. WHEN CHECKING CONNECTIONS, INSTALLING JUMPER WIRES (FOR TEST PURPOSES ONLY) OR REPLACING COMPONENTS, UNPLUG APPLIANCE FROM THE RECEPTACLE TO PREVENT ELECTRI- CAL SHOCK OR DAMAGE TO THE COMPONENT. - Page 51 SYMPTOM TEST SOLUTION Appliance SHUTS OFF AND THE #3 LIGHT FLASHES The hopper is out of Refi ll the hopper. pellets The hopper lid is open. Close the hopper lid The burnpot is not seated Insure the burnpot locating notch engages with the ignitor and that the burnpot sits completely into the burner fl...
- Page 52 SYMPTOM TEST SOLUTION CONVECTION BLOWER SHUTS OFF AND COMES BACK ON The convection blower is Try lubricating the convection blower and clean any dust off the windings and fan overheating and tripping blades. If lubricating the blower does not help, the blower may be defective. the high limit switch Electronic control panel Test the current going to the convection blower.
-
Page 53: Warranty
13.0 WARRANTY NAPOLEON® Pellet Appliances are manufactured under the strict Standard of the World Recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete appliance is thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®. -
Page 54: Service History
14.0 SERVICE HISTORY 43.1 W415-0702 / B / 04.04.12... - Page 55 15.0 NOTES 44.1 W415-0702 / B / 04.04.12...
- Page 56 W415-0702 / B / 04.04.12...
Need help?
Do you have a question about the NPS45 and is the answer not in the manual?
Questions and answers