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Yamato FP 100 Instruction Manual

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Muffle Furnace
Model
FP 100/300/310/410
Instruction Manual
l Thank you for purchasing " Muffle Furnaces, FP
Series" of Yamato Scientific Co., Ltd.
l To use this unit properly, read this "Instruction
Manual" thoroughly before using this unit.
Keep this instruction manual around this unit for
referring at anytime.
WARNING!:
Carefully read and thoroughly understand the
important warning items described in this manual
before using this unit.
Yamato Scientific Co. LTD.
- First Edition -

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  • Page 1 Instruction Manual - First Edition - l Thank you for purchasing " Muffle Furnaces, FP Series" of Yamato Scientific Co., Ltd. l To use this unit properly, read this "Instruction Manual" thoroughly before using this unit. Keep this instruction manual around this unit for referring at anytime.

  • Page 2: Table Of Contents

    Contents Cautions in Using with Safety..............1 • Explanation ........................1 • Table of Illustrated Symbols .....................2 • Fundamental Matters of “WARNING!” and “CAUTION!”..........3 Before Using this unit ................4 • Requirements for Installation ...................4 Description and Function of Each Part ...........7 • Main Unit ..........................7 •...

  • Page 3: Explanation

    Cautions in Using with Safety Explanation MEANING OF ILLUSTRATED SYMBOLS Illustrated Symbols Various symbols are used in this safety manual in order to use the unit without danger of injury and damage of the unit. A list of problems caused by ignoring the warnings and improper handling is divided as shown below.Be sure that you understand the warnings and cautions in this manual before operating the unit.

  • Page 4: Table Of Illustrated Symbols

    Cautions in Using with Safety Table of Illustrated Symbols Warning Warning, Warning, Warning, Warning, Warning, generally high voltage high temperature drive train explosive Caution Caution, Caution, Caution, Caution, Caution, generally electrical shock scald no road heating not to drench Caution, Caution, water only deadly poison...

  • Page 5: Fundamental Matters Of "Warning!" And "Caution

    Cautions in Using with Safety Fundamental Matters of “WARNING!” and “CAUTION!” WARNING! Do not use this unit in an area where there is flammable or explosive gas Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof.

  • Page 6: Before Using This Unit

    Before Using this unit Requirements for Installation WARNING! 1. Always ground this unit • Connect the power plug to a receptacle with grounding connectors. • Do not forget to ground this unit, to protect you and the unit from electrical shock in case of power surge.
  • Page 7 Before Using this unit Requirements for Installation 3. Do not use this unit in an area where there is flammable or explosive gas • Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof. An arc may be generated when the power switch is turned ON or OFF, and fire/explosion may result.
  • Page 8 Before Using this unit Requirements for Installation CAUTION! 6. Choose a correct power distribution board or receptacle • Choose a correct power distribution board or receptacle that meets the unit’s rated electric capacity. Electric capacity: FP100: AC100 V, 13A FP300: AC100 V, 26A FP310: AC200 V (Single phase), 13A FP410: AC200V (Single phase), 17.5A NOTE)

  • Page 9: Description And Function Of Each Part

    Description and Function of Each Part Main Unit Front view Mounting area for exhaust device unit Door furnace material Production plate Furnace casing Power cord Independent overheating prevention device l Control panel Earth leakage breaker Power cord (FP100) Cooling fan Rear view...

  • Page 10: Control Panel

    Description and Function of Each Part Control Panel ERROR DOOR •Ž STAND BY FIXED TEMP AUTO-START AUTO-STOP HEATER PROGRAM MODE PROGRAM MENU POWER ‡@ Mode Key Starts/releases the function menu. ‡A Program Key Starts/releases the program menu. ‡B Menu Key Starts/releases the operation menu.

  • Page 11: Operation Method

    Operation Method Preparation Connect power plug rightly The FP series has two specifications; for 100V and 200V depending on the electric capacity used. Make sure that a proper power terminal/power plug is plugged into an adequate distribution board/socket depending o n t h e electric capacity. Refer to Page 6, “Choose a correct power distribution board or receptacle”...
  • Page 12 Operation Method Preparation Turn on earth leakage breaker Turn on the earth leakage breaker at the right side of device. § The main indicator indicates “- - - -“, and after five seconds the sub indicator indicates the § current date and time, e.g. “2000-09-17 12:01”,the fun rotates and the fan lamp lights on. •Ž...
  • Page 13 Operation Method Preparation (Continued) •Ž F I X E D T E M P ST A N D B Y St andi ng by A U T O S T A R T E N D H E A T E R A U T O S T O P 2000- 09- 17 12: 01 P R O G R A M .

  • Page 14: Selecting Operation Mode

    Operation Method Selecting operation mode The following four operation modes are used. Operation mode Function Page Fixed Temperature The device controls the constant temperature. Operation The device starts operation at the specified time. Auto Start Operation The device stops operation at the specified time. Auto Stop Operation The device starts programmed operation at the specified Program Operation...

  • Page 15: Fixed Temperature Operation

    Operation Method Fixed Temperature Operation Select operation mode Press the menu key. Turn the jog dial to indicate “Fixed temp OP.” on the sub indicator and § then press the dial. •Ž F I X E D T E M P Fi xed t em p O P.
  • Page 16 Operation Method Fixed Temperature Operation Observe temperature during operation The main indicator indicates the in-furnace temperature. § ST A N D B Y F I X E D T E M P Set up Tem p 1150•Ž •ª A U T O S T A R T E N D A U T O S T O P H E A T E R...

  • Page 17: Auto Start Operation

    Operation Method Auto Start Operation Select operation mode Press the menu key. Turn the jog dial to display “Auto-start OP.” on the sub indicator, then § press the dial. •Ž F I X E D T E M P Aut o- s t ar t O P. A U T O S T A R T A U T O S T O P O P.
  • Page 18 Operation Method Auto Start Operation Set time The screen displays the window to set wait time to operate (period) or start time (the hour) § after the set temperature is determined. When timer mode is set to ”Time”: wait time can be input. When timer mode is set to “Clock”: start time can be input.
  • Page 19 Operation Method Auto Start Operation After the wait time or start time is determined, the blinking auto start lamp lights on and § the standby lamp blinks instead in startup wait state on auto start mode. The sub indicator shows the set temperature and remaining time. F IX E D T E M P S T A N D B Y Set up Tem p 1000•Ž...

  • Page 20: Auto Stop Operation

    Operation Method Auto Stop Operation Select operation mode Press the menu key. Turn the jog dial to indicate the “Auto-stop OP.” on the sub indicator, § then press the dial. •Ž F I X E D T E M P Aut o s t op O P.
  • Page 21 Operation Method Auto Stop Operation Set time The screen displays the window to set operation time or operation stop hour after the set § temperature is determined. When timer mode is set to ”Time”: operation time can be input. When timer mode is set to “Clock”: operation stop hour be input. NOTE) The default setting is “Time”.
  • Page 22 Operation Method Auto Stop Operation Select "Wait Function" The screen changes to the window to select “Wait Function” after the time/hour is set. § Turning on the function temporarily stops the countdown of timer if the in-furnace § temperature is lower than set temperature by 3•Ž or more, or higher by 6•Ž or more. The function is available only when the timer mode is set to “Time”.

  • Page 23: Program Operation

    Operation Method Program Operation Register the programs with the program menu before starting the program operation. Refer to the Page 26 “Create New Program” for the registration of programs. Select program mode Press the menu key. Turn the jog dial to indicate “Program OP.” on the sub indicator and §...
  • Page 24 Operation Method Program Operation Wait time / start time for operation The screen changes to the window to edit wait time (period)/start time (the hour) after the § program is determined. When timer mode is set to ”Time”: wait time can be edited. When timer mode is set to “Clock”: start time can be edited.
  • Page 25 Operation Method Program Operation Display during soak operation During the soak operation, the segment number and the remaining time of soak time are § indicated alternately. In the case the device is in the waiting state, a message “Waiting” is indicated with blinking.

  • Page 26: Operating Instructions For Program Menu

    Operation Method Operating instructions for program menu The program menu has the three functions listed below. Name Function Page Create a new program and resister it. Prepare Program Edits or checks the registered program. Edit Program Deletes the registered program. Delete Program Select function of program menu Make sure that the power is turned on.
  • Page 27 Operation Method Operating instructions for program menu Turn the jog dial to select the desired program menu. § Press the dial to determine menu. § The screen changes to the menu input window. § Cancel operation Press the program key to cancel the program menu selected. §...

  • Page 28: Create New Program

    Operation Method Create New Program Select the “Prepare Program” menu Make sure that the remaining number of segment is not ‘0’. If not, delete one of the § registered programs before creating a new program. Select the “Prepare Program” on the function selecting window in the program menu and §...

  • Page 29: Edit Program

    Operation Method Edit Program Select “Edit Program” menu Make sure that any program(s) is (are) registered. § •Ž F I X E D T E M P A U T O S T A R T Edi t Pr ogr am A U T O S T O P Ent r y 3 r es t 10...
  • Page 30 Operation Method Edit Program Edit segment One segment has ten kinds of set item. (*:Optional function) Name Setting range Step, 1 minute to 999 hours, end Ramp time Within the range of set temperature for the device Set temperature 0 minute to 999 hours, hold Soak time OFF, ON Wait mode...
  • Page 31 Operation Method Edit Program Select set item The screen changes to the item selecting window after the program number is determined in the “Prepare Program” or “Edit Program”. Ramp time 30min Ramp time P01-01 rest Setup temp 100•Ž Set temperature P01-01 rest Soak time...
  • Page 32 Operation Method Edit Program Some set items are not indicated depending on the condition as shown in the list below, which means that the items are invalid in that condition. Item Indication Always indicated. Ramp Time Not indicated when the ramp time is in “End”. Set Temperature Not indicated when the ramp time is in “End”.
  • Page 33 Operation Method Edit Program Edit segment The segment is edited to the program number determined in Page 27 “Select program number”. •Ž F I X E D T E M P Lam p t i m e >STEP A U T O S T A R T A U T O S T O P P01- 01 r es t 10...
  • Page 34 Operation Method Edit Program Add segment Select the “Append seg” on the item selecting window and then press the jog dial. § •Ž F I X E D T E M P A U T O S T A R T Append s eg A U T O S T O P P01- 01...
  • Page 35 Operation Method Edit Program End program edition Select the “Program End” on the items selecting window and then press the jog dial. § •Ž F I X E D T E M P A U T O S T A R T Pr ogr am End A U T O S T O P P01- 01...

  • Page 36: Delete Program

    Operation Method Delete Program NOTE) •E Make sure that any program(s) is (are) registered. •E Deleting the program under operation is impossible. Select “Delete Program” Select the “Delete Program” on the function selecting window in the program menu and then §...

  • Page 37: Function Menu

    Operation Method Function menu The function menu has the seven functions listed below. (*:Optional function) Name Function Page Sets the timer mode Timer Mode Sets the key lock mode. Key Lock Mode Sets the buzzer mode. Buzzer Mode Sets the calibration offset temperature. Calibration Offset Indicates the total operating hours.
  • Page 38 Operation Method Function menu Select function Turn the jog dial to select the item indicated on the sub indicator. § Timer mode ? time Timer mode Key lock mode ? OFF Key lock mode Buzzer mode ? ON Buzzer mode P01-01 rest Calibrate...
  • Page 39 Operation Method Function menu Select timer mode Indicate the “Timer mode” on the item selection window in function menu and them press the § jog dial. •Ž F I X E D T E M P A U T O S T A R T Ti m er m ode >t i m e A U T O S T O P P R O G R A M...
  • Page 40 Operation Method Function menu Select key lock mode Indicate the “Key Lock mode” on the item selection window in function menu and them press § the jog dial. •Ž F I X E D T E M P A U T O S T A R T K ey l oc k m ode >O FF A U T O S T O P P R O G R A M...
  • Page 41 Operation Method Function menu Select buzzer mode Indicate the “Buzzer mode” on the item selection window in function menu and them press § the jog dial. •Ž F I X E D T E M P A U T O S T A R T Buzzer m ode >O N A U T O S T O P...
  • Page 42 Operation Method Function menu Select calibration offset mode Indicate the “Calibrate” on the item selection window in function menu and them press the § jog dial. •Ž F I X E D T E M P A U T O S T A R T Cal i br at e >•} 0•Ž...
  • Page 43 Operation Method Function menu Select “Acc. Time” NOTE) The “Acc. Time” is a function to check the total operating hour of device. The content cannot be changed. Turn the jog dial on the item selection window to indicate the “Acc. Time”. §...
  • Page 44 Operation Method Function menu Put clock right NOTE) The time indicated on the clock is not correct at factory shipment. Before operating this unit, put the clock right. NOTE) The setting of clock cannot be changed at the startup wait state on auto start mode and under operation state on program mode.
  • Page 45 Operation Method Function menu (continued) Select the desired item and press the jog dial. § The “? ” (cursor) disappears and the current set value blinks. Turn the jog dial to change § the value. Date 2000-09-22 Time 17:30 •« Date 2001-09-22 Time...
  • Page 46 Operation Method Function menu Select communication lockout mode Indicate the “Comm. Lockout” on the item selection window in function menu and them press § the jog dial. •Ž F I X E D T E M P A U T O S T A R T Com m .

  • Page 47: Calibration Offset Function

    Operation Method Calibration Offset Function Description In the controller, the relationship between the temperature T Display temperature detected by the sensor and the display temperature of the (Controlled temperature) operation panel D is expressed by the equation of the line which passes the two points (T ) and (T ) shown in Fig.1.

  • Page 48: Independent Overheating Prevention Device

    Operation Method Independent overheating prevention device There are two safety devices in this unit: the auto-overheating preventive function of the controller (automatic recovery) and the independent overheating prevention device (manual recovery). Circuits and sensors that are independent from the controller configure them. These safety devices for the temperature overheating prevention protect the instrument in a fail-safe method.

  • Page 49: Temperature Rise/Fall (Reference Data)

    Operation Method Temperature Rise/Fall (Reference Data) The following graph shows the data for temperature rise/fall of respective device types. The data shown is only reference because these values vary depending on the quantity of sample or an ambient temperature. Use the data for temperature rise/fall when creating programs. in-furnace temp.

  • Page 50: Handling Precautions

    Handling Precautions WARNING! If a problem occurs If smoke or strange odor should come out of this unit for some reason, turn off the power key right away, and then turn off the circuit breaker and the main power. Immediately contact a service technician for inspection.
  • Page 51 Handling Precautions CAUTION! Furnace may be cracked Though the furnace may be cracked when it is used with high temperature, this does not affect the use or performance of this unit. Open/close door in high temperature affects the device Do not open/close the door as possible at the in-furnace temperature of 500•Ž or more, which affects the lives of sensor, oven and heater.

  • Page 52: Maintenance Method

    Maintenance Method Daily Inspection and Maintenance WARNING! • Disconnect the power cable from the power source when doing an inspection or maintenance unless needed. • Perform the daily inspection and maintenance after returning the temperature of this unit to the normal one.

  • Page 53: Long Storage And Disposal

    Long storage and disposal When not using this unit for long term / When disposing CAUTION! When not using this unit for long term… • Turn off the power and disconnect the power cord. WARNING! When disposing… • Keep out of reach of children. •...

  • Page 54: In The Event Of Failure

    In the Event of Failure… Error Display When an error occurs, the buzzer sounds and the ERROR lamp blinks. The main indicator indicates the error number and the sub indicator indicates the detail of error and its corrective actions. Error Error Name Main indicator Sub indicator...

  • Page 55: Function Of Safety Devices

    In the Event of Failure… Function of safety devices Possible cause / Safety device Function Action Indication corrective action Check the cause by Over current earth Prevents over current and Power source is cut off. None contacting to our service leakage breaker electric leakage.

  • Page 56: Troubleshooting

    Bad condition of the sensor Noisy Cooling fan deterioration Replace the part (*) *: Please contact to the shop of your purchase or nearest branch office of Yamato Science for the troubleshooting of items with the “*” mark. When an error occurs... •...

  • Page 57: After Service And Warranty

    In Case of Request for Repair If the failure occurs, stop the operation, turn OFF the power switch, and unplug the power plug. Please contact the sales agency that this unit was purchased, or the Yamato Scientific's sales office. < Check following items before contact >...

  • Page 58: Specification

    Specification FP100 FP300 FP310 FP410 Operating temperature 100 to 1150•Ž range (*1) Temperature adjustment •}1.5•Ž (@1150•Ž ) accuracy (*1) Time required to reach Approx. 80min. (@1150•Ž ) highest temperature (*1) Temperature PID control by micro computer control system Temperature / time Digital setting by jog dial setting system Temperature...

  • Page 59: Wiring Diagram

    Wiring Diagram FP100 FP300 AC220 Symbol Part name Symbol Part name Earth leakage breaker Terminal block Fan motor Relay Connector Transformer Fuse Independent overheating prevention device...
  • Page 60 Wiring Diagram FP310 FP410 Symbol Part name Symbol Part name Earth leakage breaker Terminal block Fan motor Relay Connector Transformer Fuse Independent overheating prevention device...

  • Page 61: Replacement Parts Table

    Replacement Parts Table Common Use Parts Part Name Code No. Specification Manufacturer Control board (HITEC IV CRII) 1240000104 Yamato Scientific Display circuit board (PIO7) 1240000084 Yamato Scientific Tough card 2080000075 300mm Yamato Scientific CT sensor 2170010002 CTL-6-S-400 Yamato Scientific Relay...
  • Page 62 Replacement Parts Table FP300 Part Name Code No. Specification Manufacturer SSR1 2160000027 YLT-SSR-01A Yamato Scientific SSR2 2160000028 YLT-SSR-01B Yamato Scientific Power code 2130056006 T3-3e Yamato Scientific Earth leakage breaker 2060000021 FG32R/30-30MA 30A Fuji Denki Thermal fuse 2100030002 100V 15A 180•Ž...
  • Page 63 Replacement Parts Table FP410 Part Name Code No. Specification Manufacturer SSR1 2160000027 YLT-SSR-01A Yamato Scientific SSR2 2160000028 YLT-SSR-01B Yamato Scientific Power code 2130010010 T3-3d Yamato Scientific Earth leakage breaker 2060000021 FG32R/30-30MA 30A Fuji Denki Thermal fuse (2 pieces) 2100030003 200V 15A 180•Ž...

  • Page 64: Reference

    Reference List of Dangerous Substances Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. EXPLOSIVE Ethylene glycol dinitrate (nitro glycol), Glycerin trinitrate (nitroglycerine), Cellulose nitrate (nitrocellulose), and other explosive nitrate esters Trinitrobenzene, Trinitrotoluene, Trinitrophenol (picric acid), and other explosive EXPLOSIVE: nitro compounds Acetyl hidroperoxide (peracetic acid), Methyl ethyl ketone peroxide, Benzyl...
  • Page 65 Responsibility Please follow the instructions in this document when using this unit. Yamato Scientific has no responsibility for the accidents or breakdown of device if it is used with a failure to comply. Never conduct what this document forbids. Unexpected accidents or breakdown may result in.

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