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Yamato FP102 Instruction Manual

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Muffle Furnace
FP102/302/312/412
Instruction Manual
● Thank you for purchasing "Muffle Furnace FP
series" of Yamato Scientific Co., Ltd.
● This product has not been designed for medical
applications. Use this as a laboratory drying
sterilizer only.
● In order to use this Equipment properly, please
read this Instruction Manual and Warranty Card
thoroughly before use. Keep them in safe place
close to this Equipment so that you can refer to
them any time.
Warning
: Please read the important warning
Yamato Scientific America Inc．
Santa Clara，CA
First Edition
notes in this Manual carefully and
thoroughly,
and
understanding of their contents
before using this Equipment.
get
the
good
Printed on recycled paper

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  • Page 1 FP102/302/312/412 Instruction Manual First Edition ● Thank you for purchasing “Muffle Furnace FP series” of Yamato Scientific Co., Ltd. ● This product has not been designed for medical applications. Use this as a laboratory drying sterilizer only. ● In order to use this Equipment properly, please read this Instruction Manual and Warranty Card thoroughly before use.

  • Page 2: Table Of Contents

    Contents 1. Safety Precautions ........................1 Explanation of symbols ........................1 List of symbols ............................ 2 Residual risk map..........................3 Residual risk list ..........................4 List of residual risks ..........................5 2. Before operating the Equipment ....................6 Precautions when installing the Equipment ..................6 3.
  • Page 3 11. Accessory ..........................62 List of accessories ..........................62 List of optional settings ........................63 12. Wiring diagram ........................64 FP102 Wiring diagram ........................64 FP302 Wiring diagram ........................65 FP312 Wiring diagram ........................66 FP412 Wiring diagram ........................67 Wiring diagram part symbols ......................

  • Page 4: Safety Precautions

    1. Safety Precautions Explanation of symbols About symbols Various symbols are provided in this Instruction Manual and on the product to ensure safe operation. Improper handling of this Equipment without understanding their contents will lead to the results classified below. Be sure to fully understand the description of symbols below before proceeding to the text of this Manual.

  • Page 5: List Of Symbols

    1. Safety Precautions List of symbols Warning General Danger!: High Danger!: High Danger!: Moving Danger!: Warnings Voltage Temperature Part Explosion Hazard Caution Caution: Heating Caution: Caution: Water General Cautions Caution: Burns! Container without Electrical Shock! Leak! water! Caution: For Caution: Toxic water only Chemicals Prohibitions...

  • Page 6: Residual Risk Map

    1. Safety Precautions Residual risk map ⑲Safety sign “Burning” Caution ratings sticker ③⑧⑨⑪⑬⑰⑱⑲ ⑳㉑㉓㉗㉘㉙㉚㉛ ㉕Warning sticker ※Contact us when the caution texts are illegible because the nameplate has peeled off or characters are eliminated. We will send you a new name plate (for value).

  • Page 7: Residual Risk List

    1. Safety Precautions Residual risk list List of residual risks (Instructions for avoiding risks) This list summarizes residual risks to avoid personal injuries or damages to properties during or related to the use of the product. Be sure to fully understand or receive instructions on how to use, maintain and inspection of the product before starting operation.

  • Page 8: List Of Residual Risks

    1. Safety Precaution List of residual risks During operation Degree of Protective measures to be implemented Relevant № Details of risks risks by the machine users sections (20) Caution Injury Do not attempt to climb on the unit. Section 5.4 (21) Caution Injury...

  • Page 9: Before Operating The Equipment

    Weight of this Equipment is as follows: The container weight is approx. 29kg for FP102, approx. 43kg for FP302/312, and approx. 51kg for FP412. Use cargo handling equipment for carrying and installation. Two or more people shall be necessary when transporting by humans.
  • Page 10 8. Connect Power Cord/Power Cable to receptacle or switch board of facilities. Connect Power Cord/Power Cable to suitable receptacle/switch board of facilities according to electrical requirements as follows. FP102 AC115V single phase 50/60Hz 10A or more (ELB capacity; 15A) Electrical FP302 AC115V single phase 50/60Hz 21.5A or more (ELB capacity; 30A) requirements: FP312 AC220V single phase 50/60Hz 13A or more (ELB capacity;...
  • Page 11 11. Must connect grounding wire properly.（FP302 FP312 FP412specification） Require to ground by Electrical Equipment Technical Standards Section 19-calss D in Japan, if grounding terminal is not provided. Please contact with local dealer, local electrician, or Yamato Customer Service Center. Connect the terminals firmly to switch board of facilities or appropriate power plug.
  • Page 12 2. Before operating the Equipment Precautions when installing the Equipment 12. Never disassemble nor modify the Equipment. Never disassemble nor modify this Equipment. Those actions may cause this Equipment malfunction, fire or electric shock. 13. Place specimens on the furnace floor plate. When placing specimens in the furnace, first put the floor plate on the bottom in the furnace on which specimens will be placed.

  • Page 13: Names And Functions Of Parts

    Main body Outer appearance Exhaust port (Installation port of the exhaust unit) Caution nameplate Handle Door Standalone overheat preventive unit Radiation Front port Operation panel Radiation port (FP412 only) Cooling fan Radiation Back port Power cord (FP302/312/412) Power cord (FP102 only)

  • Page 14: Structure Diagram

    3. Names and Functions of Parts Structure diagram Furnace body Exhaust port Ceiling heater Side heater Control sensor Door Overheat preventive sensor Cooling fan Door furnace body Side...

  • Page 15: Control Panel

    3. Names and functions of each part Control Panel Name Description Top screen Display read temperature in Furnace and error numbers. Bottom screen Display target temperature and various information. Program setting item display Illuminate one of lamps selected from different settings. Comes on during duration/time setting and in the Monitoring Illuminate one of lamps selected from 3(three) different settings.

  • Page 16: Operating Procedure

    4. Operating procedure Prior confirmation 1. Check the power supply and the ground wire. The specifications of the FP series are 115V and 220V. Make sure to connect with this Equipment Power Cord/Power Cable to appropriate power source and to ground definitely. 2.

  • Page 17: Date & Time Setting

    (Battery life will change depending on specific operating conditions.) ※ Contact with Yamato local dealer or Yamato Customer Service Center in case of replacing this battery. Make backup data file of the existing program data in case of being processed program mode.

  • Page 18: Buzzer Function Selection

    4. Operating procedure Date & Time setting 3 Set up year and month/date. Set up year/month/date and clock time. ① Flash CLOCK lamp. Year and month/date are displayed on Top and Bottom Screen respectively. ② Press key. ③ Set calendar year with keys and then press key.
  • Page 19 4. Operating procedure Operating procedure Earth Leakage Breaker (ELB) Press and hold FIX TEMP FIX TEMP FIX TEMP PROGRAM PROGRAM AUTO START AUTO STOP AUTO START Running time [TIME] ＊ Setting target temp Waiting time to start [TIME] Waiting time to start [T I M E ] Selecting program Starting time [CLOCK] Starting time [CLOCK]...

  • Page 20: Fixed Temperature Operation

    Then flash changeable digits on Bottom Screen. ② Shift to flashing digit with key and then change to desired digit with keys. Operating Temperature Range：0～1200℃ （FP102/302/312/412） ③ Press key when target temperature setting has completed. Press key once or twice to cancel its setting.
  • Page 21 4. Operating procedure Fixed temperature operation 4 Starting operation Use the key to start operation. The OPERATE (operating) lamp and the HEATER (heater) lamp will come on and temperature control starts. ※ Bottom screen during heating ※ Bottom screen while temperature is stable ※...
  • Page 22 4. Operating procedure Fixed temperature operation 6 Stop running Fixed Temperature Quick Automatic Stop Function is to stop Operation with timer setting. automatically running Fixed Temperature （Quick Automatic Stop Function） Operation. ① Press key at running Fixed Temperature operation. QSTOP ②...
  • Page 23 4. Operating procedure Fixed temperature operation ⑥ When the set time duration elapses or the time comes, the Bottom screen will indicate [ ] and operation will stop. ⑦ Use the key to eliminate the [ indication. ※ When you stop operation, the screen will return to the one before starting operation.

  • Page 24: Auto Stop Operation

    4. Operating procedure Auto stop operation This operation mode is used to automatically stop operation by setting the timer. The operation mode where operation is automatically stopped by setting an operation duration.(when you set an operation duration) ※ When you set a time, the Lower limit of the wait Temperature wait function will be activated,...
  • Page 25 4. Operating procedure Auto stop operation 2 Selecting Automatic stop Operation Press key to turn FIXED TEMP (Fixed Temperature mode) and AUTO STOP (Automatic Stop mode) lamp on. ※ Fixed Temperature mode would be selected at first time operation. After that, the latest operated mode is selected.
  • Page 26 4. Operating procedure Auto stop operation 4 Starting operation ① Use the key to start operation. The OPERATE (operating) lamp and the HEATER (heater) lamp will come on and temperature control starts. ※ You can use the key to check the remaining operation time/stop time information on the Bottom screen.

  • Page 27: Auto Start Operation

    4. Operating procedure Auto start operation AUTO START (Automatic Start) mode is to start operation automatically with timer. This operation does not stop automatically once its start. Stop manually, if required. ｔ Timer activate Operation start (automatically) SV；Target temperature ｔ；Auto start setting time (time) Set Automatic Start mode 1 Turn on the controller.
  • Page 28 4. Operating procedure Auto start operation Example 1. Setting wait time to start: Press key to count timer for 35 hours and 30 minutes, and then start automatically operation to reach to 250℃ of target temperature in Example 2. Setting clock time to start: Press key to start automatically operation to reach to 250℃...
  • Page 29 4. Operating procedure Auto start operation ③ When the set time duration elapses or the time comes, the OPERATE (Operating) lamp will change its status from flashing to staying on as well as the HEATER (Heater) lamp comes on and temperature control will start.

  • Page 30: Program Operation

    4. Operating procedure Program operation PROGRAM mode is to run programmed cycle such as figure below. Setting temperature Repeat Setting time End programmed Start programmed cycle Repeat cycle Setting the program operation 1 Turning on the controller Turn the ELB on the left side of the main unit [ON(｜)]. Pressing the key longer will turn the controller power on.
  • Page 31 4. Operating procedure Program operation 3 Select program patter number Press key. , a part of [ ], is flashing on Bottom Screen. Select particular number of desired program pattern with keys and then press key. 4 Start program mode Press key to start programmed cycle operation.
  • Page 32 4. Operating procedure Program operation 5 Cancelling program operation ① When the set program ends, the Bottom screen shows[ ] and operation will stop. ② You can eliminate the [ ] indication using the key. ※ The screen will return to the one before starting operation when you stop operation.
  • Page 33 4. Operating procedure Programming Method Sample program setting In this example, 8 steps are registered in the program pattern 2, steps from 4 to 7 will be repeated 5 times and the whole session will end at the step 8. Note: Steps 4 to 7 will be repeated 6 times.
  • Page 34 4. Operating procedure Programming Method ※ When a fixed temperature step is set and wait is [ ], the wait mode will continue from the time when the temperature in the furnace drops below the lower limit of the wait width deviation temperature due to, for example, opening of the door until the temperature in the furnace will recover above that lower limit.
  • Page 35 4. Operating procedure Programming Method Indication Operating procedure Ⅰ Ⅱ PROG ] flashes. ○ The PROGRAM lamp flashes. Ⅲ USED ] means that the program has already been registered. P01:01 ] of flashes. P01:01 flash. Makes [ ] of Input as [P02:01 1-1 Inputting [ ＊＊] of program pattern P02:...
  • Page 36 4. Operating procedure Programming Method STEP Input pattern 02, TEMP flashes. Input 100℃. ] flashes 00 hour 00 minute TIME flashes Repeat:0（No repeat destination） REP flashes. Number of repetition:0（No repetitions） REP flashes. Wait function setting (Set time counts down when the indicated temperature is-3 ℃...
  • Page 37 4. Operating procedure Programming Method STEP Input pattern 02, STEP02 ※ Press key while registering program. STEP03 REST.P Show [ ] on Bottom Screen. And show the Input parameters from #2 to #6 STEP rest of available steps on Top Screen. STEP04 in accordance with setting conditions with same process of inputting...
  • Page 38 4. Operating procedure Programming Method Input number repetitions(Number repetitions：5) ※ Number of repetitions may be set between 1 and 99 or [ ], limitless. REP flashes Set the wait function to （ Set time counts down when the indicated temperature is-3℃ to the set temperature and within +6℃.）...
  • Page 39 4. Operating procedure Programming Method Input repeat [ ] (No repeat dstn） REP flashes Input a repeat number of [ ] (No repetitions) REP flashes Set the wait function to WET flashes Set END to [ All of the program setting items flash ↓...

  • Page 40: How To Copy Or Delete Programs

    4. Operating procedure How to copy or delete programs ※ Copying a program COPYP Use the key to flash [ ] on the Bottom screen and press the key. When [ ] of PGM:01 flashes, input the patter number to copy from with the keys and then determine using the key.
  • Page 41 4. Operating procedure How to copy or delete programs ※ Deleting a program You cannot delete a program during operation. Carry out deletion while the stand-by screen is displayed. DELP Use the key to flash [ ] on the Bottom screen and then press the key.

  • Page 42: About The Wait Function

    4. Operating procedure About the wait function ], the mode will remain “waiting” without counting down the time When the wait function is set to [ until temperature in the furnace (indication) will be within the wait deviation range between -3℃ and +6℃...

  • Page 43: Setting Key Lock Mode

    4. Operating procedure Setting key lock mode ※ Set the key lock mode. 1 Turn the controller power off Turn the ELB on the left side of the main unit [ON(｜)]. The Bottom screen will show the current time. While the unit is being operated, press the longer to turn the controller power off.

  • Page 44: Calibration Offset

    4. Operating procedure Calibration offset Calibration Offset Function offset the difference between read temperature by this Controller and actual measured temperature of Furnace. This Function enable parallel compensation in minus or plus direction over the whole Controller Temperature Setting Range of this Equipment. Example When the measured Furnace temperature is lower than read temperature by 2℃: The read temperature can be calibrated by inputting “Calibration Offset value -2.0”...

  • Page 45: Setting The Recovery Mode

    4. Operating procedure Setting the recovery mode ※ Describe the recovering operation at power failure. 1 Turning the controller power off Turn the ELB on the right side of the main unit [ON(｜)]. The Bottom screen will show the current time. While the unit is being operated, press the longer to turn the controller power off.

  • Page 46: Resetting Integrated Co2 Volume And Co2 Emission Factor

    4. Operating procedure Resetting integrated CO2 volume and CO2 emission factor ※ Explain how to set conversion factor for CO2 emission and how to reset the integrated CO2 volume on Top Screen. 1 Turning the controller power off Turn the ELB on the left side of the main unit [ON(｜)]. The Bottom screen will show the current time.
  • Page 47 4. Operating procedure Resetting integrated CO2 volume and CO2 emission factor KG.K ：(CO2) discharge coefficient Quoted from the substitutive values, factory setting of （ 0.000550t-CO2/kWh ） , the Environmental Ministry Press Release on 6 November 20013. Confirm the discharge coefficient of different utility companies with each company.

  • Page 48: Backup Data Saving / Reading Out / Resetting

    4. Operating procedure Backup data saving / reading out / resetting ※ Back up, read out and reset controller for various setting information. 1 Turning the controller power off Turn the ELB on the left side of the main unit [ON(｜)]. The Bottom screen will show the current time.

  • Page 49: Monitoring Data

    4. Operating procedure Monitoring data “Monitor ※Check Integrated Power Consumption, integrated Operating hours and so forth by this Item Display” function of this Equipment. Can not modify any setting information shown on Top Screen. ※Monitor Items can be checked at Controller POWER 1 View integrated value on Top Screen key ON or during operation state.
  • Page 50 Operating procedure Monitoring data PID:MV Heater Operation Output Heater Operation Output is the parameter to control output power ratio in percent of heater rated capacity. Heater output will be controlled by PID operation value between100 to 0% till reaching to Target Temperature. 【Sample indication】Present heater operation amount: 45.6% POW:TM...

  • Page 51: Independent Overheat Prevention Device

    1250℃ 0℃～1300℃ FP102/302/312/412 Control Furnace stable at required temperature first, and let IOPD setting temperature down by 1℃ and then find out IOPD activating temperature, if IOPD will get to be activated at required temperature. Must wait for 5(five) seconds for the next 1℃ down of IOPD setting temperature, because its function will be operated to need some times.
  • Page 52 Use the data only as a reference since it will change depending on the amount of samples or the environmental temperature. Use these figures as a reference for temperature increase during programming. FP102/302/312/412_Temperature Increase Time Time (mm) Use these figures as a reference for temperature decrease during programming.

  • Page 53: Handling Precautions

    Contact with local dealer or Yamato sales office and/or Yamato Customer service Center and ask them to inspect it. If nothing is done to it, fire or electrical shock may result.

  • Page 54: Warning And Caution

    16. Use the unit at the correct temperature. The temperature control range is between 100℃ and 1150℃ (FP102/302/312/412). Never attempt to use the unit at a temperature outside the temperature control range. Using...

  • Page 55: Warning And Caution

    5. Precautions on Handling Warning and caution 17. Take care for the temperature in the furnace after operation is completed. If the cooling fan of the unit stops at a high temperature, the external package may overheat or the fuse may be disconnected. Even if operation has been completed, do not turn the ELB OFF or remove the power plug while the temperature in the furnace is 600℃...

  • Page 56: Warning And Caution

    5. Precautions on Handling Warning and caution 24. About corrosion of the sensor Do not use the sensor of the unit with alkaline metals, metal vapors, various oxidized metals, carbon monoxide, carbon, phosphorous, selenium, arsenic or other reducing elements or a reducing atmosphere to avoid corrosion of the sensor.

  • Page 57: Maintenance Method

    ＊Must check ELB and IOPD mentioned above prior to operate this Equipment for continuous long hours or unmanned operation during night time before starting operation. ◆Contact immediately with local dealer, Yamato sales office, or Yamato Customer Service Center for any questions.

  • Page 58: Long Storage And Scrap

    Pay attention always to the preservation of the global environment. We, as Yamato Scientific Co., Ltd. highly recommend taking this Equipment apart as far as possible for separation or recycling to contribute to the preservation of the global environment according to the specified garbage collection method stipulated by each local government..

  • Page 59: When A Trouble Occurs

     Fail in temperature sensor. ER01  Open circuit on temperature sensor line. Sensor Failure  Detect temperature out of its designed range. SENS Contact with local dealer or Yamato Customer Service Center. ER02  Short on TRIAC circuit.  TRIAC short circuit error Fail on Current Transformation (CT) sensor.
  • Page 60 Check at turning ELB on again:  Change its data code on EEPROM. ER15 EEPROM Failure Contact with local dealer or Yamato Customer Service EPROM Center, if this error cannot be reset by ELB on. Must be replaced backup battery.

  • Page 61: Troubleshooting

    ・ Fail Temperature Sensor ・ Replace Temperature Sensor. ・ Be affected by samples. ・ See “P.52 19. Take care for processing of powder and small samples”. Contact with local dealer or Yamato Customer Service Center phenomena other than Table 8.2 above.

  • Page 62: After Sales Service And Warranty

    ● Repair this Equipment for free of charge according to the contents on Warranty Card. Warranty period is 1(one) year from date of purchase. ● Consult with local dealer, one of Yamato sales office or Yamato CSC for any repair after warranty ended.

  • Page 63: Specifications

    10. Specifications Specifications Product Name Muffle Furnace Model Name FP102 FP302 FP312 FP412 Oroduct Code 214124 214128 214126 214127 System Natural convection Operating environment 5℃～35℃ temperature range Single phase AC115V Single phase AC220V Power supply Common to 50/60Hz, operating voltage range：±10％...
  • Page 64 115V or 220V±5%, room temperature of 23℃± 5℃, humidity of 65%RH±20%, voltage of 86kPa～106kPa, and Articles at no-load. ※2 Measurement conditions: FP102 is at 3 points in the bath, FP302,312, and 412 are compliant with JIS. ※3 Protrusions are excluded.

  • Page 65: Accessory

    Place specimens on this plate put on the bottom in the furnace. Furnace floor plate 214157 OFP68 FP102 (145 × 90 × 6mm) plates included) Place specimens on this plate put on the bottom in the furnace. Furnace floor plate...

  • Page 66: List Of Optional Settings

    11. Accessory List of optional settings Product Supported Item name Model Remarks code models Exhaust unit 214160 OFP36 FP102/302 100V Used exhaust generated from increased temperature in the furnace. Exhaust unit 214161 OFP38 FP312/412 200V N2 gas introduction unit 214162...

  • Page 67: Wiring Diagram

    12. Wiring diagram FP102 Wiring diagram...

  • Page 68: Fp302 Wiring Diagram

    12. Wiring diagram FP302 Wiring diagram...

  • Page 69: Fp312 Wiring Diagram

    12. Wiring diagram FP312 Wiring diagram...

  • Page 70: Fp412 Wiring Diagram

    12. Wiring diagram FP412 Wiring diagram...

  • Page 71: Wiring Diagram Part Symbols

    12. Wiring diagram Wiring diagram part symbols Symbol Nomenclature Symbol Nomenclature ELB1 Earth Leakage Breaker(ELB) V type Display Board Independent Overheat Prevention Terminal Block Device SSR1 Relay for FAN control TH1-1 Sensor for temperature control SSR2 Relay for Heater control TH1-2 Sensor for Overheat Prevention l Heater...

  • Page 72: List Of Dangerous Substances

    13. List of dangerous substances Never process any explosive, flammable samples and also samples contained with those substances. ①Nitroglycol, Glycerine trinitrate, Cellulose Nitrate and other explosive nitrate esters ②Trinitrobenzen, Trinitrotoluene, Picric Acid and other explosive nitro compounds ③Acetyl Hydroperoxide, Methyl Ethyl Ketone Peroxide, Benzoyl Peroxide and other organic peroxides ④Metallic Azide, including Sodium Azide, etc.

  • Page 73: Standard Setup Manual

    14. Standard setup manual * Install this Equipment according to following format (Check the format for options or customized specifications) Charged Personnel or Installation Installation Model Serial number Company Name for Judgment Date proved by Installation Chapter No. & Reference page of Judg- №...
  • Page 74 Control № Programming sheet Date Model name (Y) (M) (D) preparation Prepared by Program pattern number Set temperature Program pattern (℃) (℃) Step № Number Repeat Pattern Step Time Wait Event temperature number dstn repetitions TEMP WAIT EVENT TIME P**：00 P02：** STEP COUNT...
  • Page 75 Otherwise, unexpected accident may result. Notice ● Descriptions in this Instruction Manual are subject to change without notice. ● WE, as Yamato Scientific Co., Ltd. will replace this Instruction Manual with missing page or paging disorder. Instruction Manual Muffle Furnace...

This manual is also suitable for:

Fp302Fp312Fp412

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