•
Flue pipe system. Check for blockage and/or leakage.
Check the outside termination and the connections at
and internal to the furnace.
•
Heat exchanger. Check for corrosion and/or buildup
within the heat exchanger passageways.
•
Burners. Check for proper ignition, burner flame, and
flame sense.
•
Wiring. Check electrical connections for tightness and/
or corrosion. Check wires for damage.
•
Filters.
F
ILTERS
T
O
AVOID
PROPERTY
DAMAGE
DISCONNECT
ELECTRICAL
POWER
OPERATE
FURNACE
WITHOUT
LINT
WILL
BUILD
UP
ON
INTERNAL
,
EFFICIENCY
EQUIPMENT
DAMAGE
A return air filter is not supplied with this furnace; however,
there must be a means of filtering all of the return air. The in-
staller will supply filter(s) at the time of installation.
F
M
ILTER
AINTENANCE
Improper filter maintenance is the most common cause of in-
adequate heating or cooling performance. Filters should be
cleaned (permanent) or replaced (disposable) every two months
or as required. When replacing a filter, it must be replaced with
a filter of the same type and size.
HIGH VOLTAGE!
T
O
PREVENT
PROPERTY
DAMAGE
DEATH
DUE
TO
ELECTRICAL
SHOCK
ELECTRICAL
POWER
TO
THE
FURNACE
REMOVING
THE
FILTER
OR
PERFORMING
.
MAINTENANCE
Become familiar with filter location and procedures for removal,
cleaning and replacing them. If help is needed, contact the
installer of the furnace or a qualified servicer.
F
R
ILTER
EMOVAL
Depending on the installation, differing filter arrangements can
be applied. Filters can be installed in either the central return
register or a side panel external filter rack (upflow only). A
media air filter or electronic air cleaner can be used as an alter-
nate filter. Follow the filter sizes given in the Recommended
Minimum Filter size table or instruction provided by the media
or electronic air cleaner manufacturer to ensure proper unit
performance.
WARNING
,
,
PERSONAL
INJURY
OR
DEATH
. N
BEFORE
REMOVING
FILTERS
A
FILTER
INSTALLED
BECAUSE
DUST
PARTS
RESULTING
IN
LOSS
OF
.
AND
POSSIBLE
FIRE
WARNING
,
PERSONAL
INJURY
OR
,
DISCONNECT
BEFORE
ANY
OTHER
T
ROUBLESHOOTING
To remove filters from an external filter rack in an upright upflow
installation, follow the directions provided with external filter
rack kit. For further details, see your distributor.
I
D
NDUCED
RAFT AND
The bearings in the induced draft blower and circulator blower
motors are permanently lubricated by the manufacturer. No fur-
ther lubrication is required. Check motor windings for accumu-
lation of dust which may cause overheating. Clean as neces-
sary.
F
S
LAME
ENSOR
Under some conditions, the fuel or air supply can create a
nearly invisible coating on the flame sensor. This coating acts
as an insulator causing a drop in the flame sense signal. If the
flame sense signal drops too low the furnace will not sense
EVER
flame and will lock out. The flame sensor should be carefully
AND
cleaned by a qualified servicer using emery cloth or steel wool.
Following cleaning, the flame sense signal should be 1 to 6
microamps at 115 volts.
I
(Q
GNITER
UALIFIED
If the igniter and the surrounding air are at about 70°F and the
igniter wires are not connected to any other electrical compo-
nents, the resistance of the igniter should not exceed 75 ohms.
If it does, the igniter should be replaced.
B
URNERS
T
O
PREVENT
PERSONAL
INTERNAL
COMPARTMENT
E
LECTRICAL
COMPONENTS
C
ONTACT
A
QUALIFIED
FLAME
APPEARANCE
Periodically during the heating season, make a visual check of
the burner flames. Turn the furnace on at the thermostat. Wait
a few minutes, since any dislodged dust will alter the normal
flame appearance. Flames should be stable, quiet, soft and
blue with slightly orange tips. They should not be yellow. They
should extend directly outward from the burner ports without
curling downward, floating or lifting off the ports.
C
(Q
LEANING
UALIFIED
1. Shut off electric power and gas supply to the furnace.
2. Disconnect the rollout limit wires, flame sensor wire, and
disconnect the igniter plug.
L
ABEL
ALL
WIRES
. W
CONTROLS
IRING
. V
OPERATION
ERIFY
3. Remove four (4) screws securing the burner box top.
35
& M
C
B
IRCULATOR
LOWER
(Q
S
O
UALIFIED
ERVICER
NLY
S
O
)
ERVICER
NLY
WARNING
,
INJURY
OR
DEATH
DO
NOT
COVERS
OR
ATTEMPT
ANY
ARE
CONTAINED
IN
BOTH
SERVICE
AGENT
AT
ONCE
IF
.
SHOULD
DEVELOP
S
O
)
ERVICER
NLY
CAUTION
PRIOR
TO
DISCONNECTION
WHEN
ERRORS
CAN
CAUSE
IMPROPER
PROPER
OPERATION
AFTER
SERVICING
AINTENANCE
M
OTORS
)
REMOVE
ANY
.
ADJUSTMENT
.
COMPARTMENTS
AN
ABNORMAL
SERVICING
AND
DANGEROUS
.