Tsurumi Pump TPG-3000HM Service Manual

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SANDE S.A. - PRODUCTOS INDUSTRIALES

Service manual

Portable generator

TPG-3000HM

TPG-6000HM

TPG-6000HEL

TPG-7000HM TPG-7000HEL

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Page 1 SANDE S.A. - PRODUCTOS INDUSTRIALES Service manual Portable generator TPG-3000HM TPG-6000HM TPG-6000HEL TPG-7000HM TPG-7000HEL...
Page 2: Table Of Contents
SANDE S.A. - PRODUCTOS INDUSTRIALES Table of contents 1. The control method of a generator 2. Table of specifications 3. Outline view 4. Generator winding resistance 5. Troubleshooting 6. Disassembly and an assembly 7. Maintenance 8. Wiring diagram...
Page 3: The Control Method Of A Generator
SANDE S.A. - PRODUCTOS INDUSTRIALES The control method of a generator ａ）Self-excitation action If a dynamo is driven and it becomes with an engine more than specified speed, as shown in the following figure, a self-excitation action will work, and it will generate. Magnetism with the magnet of a rotor (For voltage establishment) Voltage occurs in auxiliary...
Page 4: Table Of Specifications
SANDE S.A. - PRODUCTOS INDUSTRIALES Table of specifications TPG-6000HM TPG-7000HM MODEL TPG-3000HM (HEL) (HEL) 50Hz 220V AC Voltage 60Hz 110/220V 50Hz 2.2kVA 4.8kVA 5.5kVA Max.Output 60Hz 2.8kVA 5.5kVA 7.2kVA 50Hz 2.0kVA 4.0kVA 5.0kVA Rated Output 60Hz 2.4kVA 4.5kVA 6.1kVA DC Output 12V - 8.3A...
Page 5: Outline View
SANDE S.A. - PRODUCTOS INDUSTRIALES Outline view FUEL TANK CAP FUEL VALVE AIR CLEANER OIL DRAIN PLUG RECOIL STARTER GRIP FUEL METER CHOKE ROD MUFFLER SPARK PLUG CAP - 3 -...
Page 6 SANDE S.A. - PRODUCTOS INDUSTRIALES Control panel TPG-3000HM 220V 50Hz CIRCUIT BREAKER PILOT LAMP VOLTMETER ENGINE SWITCH DC RECEPTACLE AC RECEPTACLE GROUND TERMINAL TPG-6000～7000HM , TPG-6000～7000HEL 220V 50Hz PILOT LAMP VOLTMETER CIRCUIT BREAKER ENGINE SWITCH DC RECEPTACLE AC RECEPTACLE ENGINE SWITCH...
Page 7 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-3000HM (110/220V , 60Hz) VOLTAGE CIRCUIT BREAKER SELECTOR PILOT LAMP CIRCUIT BREAKER VOLTMETER ENGINE SWITCH DC RECEPTACLE AC RECEPTACLE GROUND TERMINAL TPG-6000~7000HM , TPG-6000~7000HEL(110/220V , 60Hz) CIRCUIT BREAKER ENGINE SWITCH VOLTAGE SELECTOR PILOT LAMP VOLTMETER...
Page 8 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-7000HM , TPG-7000HEL(220V 50Hz) Twist Lock Receptacle VOLTMETER CIRCUIT BREAKER ENGINE SWITCH PILOT LAMP DC RECEPTACLE AC RECEPTACLE ENGINE SWITCH GROUND TERMINAL STERTER RESET SWITCH - 6 -...
Page 9: Generator Winding Resistance
SANDE S.A. - PRODUCTOS INDUSTRIALES Generator winding resistance 220V 50Hz (Measurement unit；Ω) TPG-6000HM TPG-7000HM Standard Item TPG-3000HM (HEL) (HEL) value range Main coil ±１０％ 2.045 0.503 0.551 Resistance （Lead: Red-blue） battery charge ±１０％ 0.221 0.151 0.126 Coil resistance （Lead: brown-brown）...
Page 10 SANDE S.A. - PRODUCTOS INDUSTRIALES ※This resistance is a value at the time of the ambient air temperature of 20 ℃. When you compare the standard value of an upper table with actual measured value, please compare by performing 20 ℃ temperature conversion of resistance from the ambient air temperature at the time of measurement.
Page 11: Troubleshooting
SANDE S.A. - PRODUCTOS INDUSTRIALES Troubleshooting ▼The main failures and a cause ・Engine The clog of an air cleaner element A jam of a fuel filter and a hose １ Starting difficulty A poor carburetor（A jam of a port and jets） Operation bad A poor spark plug condition...
Page 12 SANDE S.A. - PRODUCTOS INDUSTRIALES Starting difficulty and an operation bad condition N.G. O.K. Step 1 Oil supply Re-starting O.K. Amount check of oil O.K. N.G. Go Step 2 N.G. O.K. 1. Is Fuel Valve Open? Fuel tank check Re-starting Step 2 O.K.
Page 13 SANDE S.A. - PRODUCTOS INDUSTRIALES Alternating current voltage is OV. N.G. Step 1 Brush contact check Brush Recheck 完了 exchange O.K. Go Step 2 N.G. Step 2 AVR unit check Recheck 完了 AVR unit exchange O.K. Go Step 3 N.G. O.K.
Page 14 SANDE S.A. - PRODUCTOS INDUSTRIALES Alternating current voltage is low (50～80V). Step1 AVR unit check Recheck O.K. AVR unit exchange Go Step2 N.G. Step2 ・Resistance of each winding is measured. Stator check It will be stator exchange if there is a defect. O.K.
Page 15 SANDE S.A. - PRODUCTOS INDUSTRIALES N.G. ・Aren't there disconnection of a lead and loose connection? Step3 Lead check Recheck O.K. ・Isn't there any blank of a terminal? O.K. N.G. Go Step4 O.K. Step4 Bridge diode Bridge diode Recheck O.K. Check 　　　　Exchange N.G.
Page 16 SANDE S.A. - PRODUCTOS INDUSTRIALES Direct voltage is low (6～9V). N.G. O.K. Step1 AVR unit AVR unit Recheck O.K. Check Exchange O.K. N.G. Go Step2 N.G. Step2 Bridge diode Recheck O.K. Bridge diode Check Exchange O.K. Go Step3 N.G. Step3 Stator check ・Resistance of each winding is measured.
Page 17: Disassembly And An Assembly
SANDE S.A. - PRODUCTOS INDUSTRIALES Disassembly and an assembly Each torque with a bolt bundle Item Torque with a bundle（Ｎ・ｍ） The diameter of a screw Rotor bolt Ｍ８２４ Stator bolt Ｍ６８ Tapping screw Ｍ５４ Bolt Ｍ４２Ｍ５...
Page 18 SANDE S.A. - PRODUCTOS INDUSTRIALES Detaching direction The attachment direction Remove: Make it slide to the engine side from the side of a frame. Attachment: Make it slide from the side of a frame to the engine side. It hits against a frame and makes it not damage a fuel tank at this time.
Page 19 SANDE S.A. - PRODUCTOS INDUSTRIALES Two bolt remove. Bolt M8-20 Torque with a bundle ： 22.0 ～ 24.0 N・m This bundle of this bolt is carried out to the very first at the time of with a group. 5) Frame remove. A generator is stood and four nuts remove.
Page 20 SANDE S.A. - PRODUCTOS INDUSTRIALES At the time of brush attachment Take care about the polarity of wiring. They are those with marking to a lead and a brush. Lead blue (+) Carry out in the state where the rotor bolt is bound tight, in the case of attachment of a brush and removal.
Page 21 SANDE S.A. - PRODUCTOS INDUSTRIALES Rotor remove. Round bar The bolt for a jack rise ① A rotor bolt is removed. ② A round bar is put in a rotor. ③ The bolt for a jack rise is screwed in from a shaft end face. At this time, it presses down firmly so that a rotor may not rotate.
Page 22: Maintenance
Maintenance ▼ENGINE The amount table of oil for every model The amount check of oil Model The amount of oil Oil gauge TPG-3000HM 0.6ℓ (0.63 US qt) TPG-6000HM（HEL） 1.1ℓ (1.16 US qt) TPG-7000HM（HEL） 1.1ℓ (1.16 US qt) Maximum level Minimum level...
Page 23 Electrode skimmer Electrode skimmer 0.7mm ～0.8mm(0.028 ～ 0.031 in) Spark plug No. for every model Model Spark plug No. TPG-3000HM W20EPR-U(DENSO) , BPR6ES(NGK) TPG-6000HM(HEL) W16EPR-U(DENSO) , BPR5ES(NGK) TPG-7000HM(HEL) W16EPR-U(DENSO) , BPR5ES(NGK) ▼Sparks check Check adjustment of the spark plug is carried out, and after checking the stop switch ON, check and a jump of sparks are checked.
Page 24 SANDE S.A. - PRODUCTOS INDUSTRIALES Generator cooling A fan is prepared in the dynamo bracket 1 side, the open air is inhaled from the air intake by the side of a ▼ bracket cover, the power generation inside of the body is cooled, and it discharges from the air outlet of the lower part of the bracket 1.
Page 25 It is normal, if a wire is removed and an electrical connection is between terminals. ▼ＡＶＲ The resistance of an AVR unit is measured. An analog tester is used. A.V.R. TYPE(A) TPG-3000HM Tester polarity '―' （Ω ） Analog tester Yellow(a) Blue(b) Blue①...
Page 26 SANDE S.A. - PRODUCTOS INDUSTRIALES A.V.R. TYPE(B) TPG-6000HM(HEL) , TPG-7000H(HEL) Tester polarity '―' （Ω ） Analog tester Yellow(a) Blue(b) Blue① Blue② Yellow③ Yellow④ Yellow(a) 1.5M 3.8M 4.3M ∞ ∞ Blue(b) 3.9M 2.0M 2.1M ∞ ∞ Tester polarity Blue① 4.1M ∞ ∞...
Page 27: Wiring Diagram
SANDE S.A. - PRODUCTOS INDUSTRIALES Wiring diagram TPG-3000HM 220V 50Hz - 25 -...
Page 28 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-6000～7000HM 220V 50Hz - 26 -...
Page 29 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-6000～7000HEL 220V 50Hz - 27 -...
Page 30 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-3000HM (110/220V , 60Hz) - 28 -...
Page 31 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-6000~7000HM (110/220V , 60Hz) - 29 -...
Page 32 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-6000~7000HEL(110/220V , 60Hz) - 30 -...
Page 33 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-7000HM (220V 50Hz) Twist Lock Receptacle - 31 -...
Page 34 SANDE S.A. - PRODUCTOS INDUSTRIALES TPG-7000HEL(220V 50Hz) Twist Lock Receptacle - 32 -...

This manual is also suitable for:

Tpg-6000hm Tpg-6000hel Tpg-7000hm Tpg-7000hel