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Summary of Contents for Tsurumi Pump TPG Series
- Page 1 �=- TSURUMI PORTABLE GENERATOR INSTRUCTION MANUAL MODELS: TPG4-3000HDX TPG4-3400HDX TPG4-4500HDX TPG4-6000HDX TPG4-7000HDX TPG4-7000HDXE TPG4-7500HDX TSURUMI PORTABLE GENERATOR TPG4-7500HDXE FULLERTON COURT GLENDALE HEIGHTS ILLINOIS U.S.A. 1625 60139 NO.: PARTS 15750356000...
- Page 2 We thank you for purchasing a Tsurumi generator. This manual covers operation and maintenance of the Tsurumi generators. All information in this publication is based on the latest production information available at the time of approval for printing. Tsurumi reserves the right to make changes at any time without notices and without incurring any obligation.
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Page 3: Table Of Contents
C O N T E N T S Page 1. SAFETY PRECAUTIONS ..........1 2. SPECIFICATIONS ............4 3. CONSTRUCTION ............5 4. PRE-OPERATION CHECK .......... 8 5. CHECKING COMPONENTS........11 6. STARTING & OPERATING THE ENGINE ....12 7. GENERATOR USE ............. 14 8. -
Page 4: Safety Precautions
1. SAFETY PRECAUTIONS WARNING ・ ・ ・ ・ Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. ・Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. - Page 5 WARNING ・ ・ ・ ・ Operate the generator on a level surface. ・It is not necessary to prepare a special foundation for the generator. However, the generator will vibrate on an irregular surface, so choose a level place without surface irregularities. ・If the generator is tilted or moved during operation, fuel may spill and/or the generator may tip over, causing a hazardous situation.
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Page 6: Safety Label Location
SAFETY LABEL LOCATION These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Tsurumi dealer for a replacement. AUTOMATIC SHUTOFF - YOU MUST: DANGER Using a generator indoors CAN KILL YOU IN MINUTES. -
Page 7: Specifications
2. SPECIFICATIONS - 4 -... -
Page 8: Construction
3. CONSTRUCTION Fuel tank Large muffler (Backside) Fuel valve Choke lever Large air cleaner Recoil starter Oil level gauge TPG4-3000HDX Receptacle 120V Pilot lamp Engine switch ENGINE S W. 120V 60Hz CIRCUIT BREAKER CO ALERT / TEST SW AC PILOT Carbon monoxide indicator Circuit breaker... - Page 9 TPG4-3400HDX Receptacle 120V Pilot lamp Engine switch ENGINE S W. 120V 60Hz CIRCUIT BREAKER CO ALERT / TEST SW AC PILOT Carbon monoxide indicator Circuit breaker Ground terminal TPG4-4500～ ～ ～ ～ 7500HDX Receptacle 120V Circuit breaker Receptacle 120/240V Engine switch Voltage selector GFCI switch Pilot lamp...
- Page 10 TPG4-7000～ ～ ～ ～ 7500HDXE Engine switch Receptacle 120V Circuit breaker Receptacle 120/240V Idle control Pilot lamp switch Voltage selector GFCI switch AC 120V/240V VOLTAGE SELECTOR CIRCUIT BREAKER TEST START PILOT ＯＦＦ ＯＮ ＯＮ GFCI 120V/240V 120V ON LY AT 120/240V CIRCUIT BREAKER IDLE CONTROL S W.
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Page 11: Pre-Operation Check
4. PRE-OPERATION CHECK CHECK THE ENGINE OIL LEVEL Check the engine oil level with the engine stopped and in a level position. CAUTION ・ Engine oil is a major factor affecting performance and service life. Non- detergent oils and 2-stroke oils are not recommended because they have inadequate lubricating characteristics. -
Page 12: Check Engine Fuel
CHECK ENGINE FUEL WARNING ・ Do not refuel while smoking or near open flame or other such potential fire hazards. Otherwise fire accident may occur. Make sure you review each warning in order to prevent fire hazard. ・ Do not refill tank while engine is running or hot. ・... - Page 13 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. these gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reducing emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
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Page 14: Checking Components
5. CHECKING COMPONENTS Check following items before starting engine: ・ Fuel leakage from fuel hose, etc. ・ Bolts and nuts for looseness. ・ Components for damage or breakage. CHECK GENERATOR SURROUNDINGS WARNING Make sure you review each warning in order to prevent fire hazard. ・... -
Page 15: Starting & Operating The Engine
6. STARTING & OPERATING THE ENGINE ・ Before starting the engine, turn off the A.C. circuit breaker. ・ Please, refer to the owner’s manual of engine manufacturer. 1. Turn the fuel valve on the“ON”position. 2. Move the choke lever to the “CLOSE”position. OPEN CLOSE NOTE:... -
Page 16: Recoil Starter
4. Operate the starter. RECOIL STARTER Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. RECOIL STRTER ELECTRIC STARTER Turn the key to the “START”position, and hold it there until the engine starts. If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before operating the starter again. -
Page 17: Generator Use
7. GENERATOR USE WARNING ・ To prevent electrical shock from faulty appliance, the generator should be grounded. Connect a length of heavy wire between the generator’s ground terminal and external ground source. ・ Connections for standby power to a building’s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes. - Page 18 TABLE 1 Style Ampere Receptacle AC plug Description GFCI Up To NEMA NEMA (Ground Fault Circuit Interrupter) 20 A 5-20R 5-20P Receptacle, duplex Up To NEMA NEMA Locking Receptacle 30 A L14-30R L14-30P Up To NEMA NEMA Locking Receptacle 30 A L5-30R L-5-30P AC APPLICATION...
- Page 19 Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle, or if the ground fault circuit interrupter (GFCI) detects a ground fault current. Check the following if the circuit breaker switches OFF automatically: When the GFCI RESET button is extended Unplug all appliances from the receptacles and check the appliance for any defects as described in TROUBLESHOOTING...
- Page 20 Ground Fault Circuit Interrupter (GFCI) WARNING Using the generator in rain, snow or near water can lead to death from electric shock. Keep the generator dry. All receptacles on the generator are protected by a ground fault circuit interrupter (GFCI) for protection against the shock hazard of ground fault current. The GFCI has TEST and RESET buttons and is connected to the circuit breaker.
- Page 21 Inspection: Always check GFCI operation before using the generator. WARNING You risk electric shock if you operate this generator with a faulty GFCI (ground fault circuit interrupter). Test GFCI before use. If the GFCI fails testing, do not use your generator. Contact your TSURUMI dealer.
- Page 22 6. Press the GFCI RESET button. The GFCI green LED lamp lights up. 7. Turn the circuit breaker ON position With the RESET button in and engine running, turn the circuit breaker to the ON position. The circuit breaker should remain in the ON position. The circuit breaker will not remain in the ON position if the RESET button is extended.
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Page 23: Stopping The Generator
NOTE: ・When the circuit breaker turns off during operation, the generator is overload or the appliance is defective. Stop the generator immediately, check the appliance and/or generator for overloading or defect and repair as necessary. ・Check the amperage of the receptacles used referring to TABLE 1, and be sure not to take a current exceeding the specified amperage. - Page 24 CO ALERT (AUTOMATIC SHUTOFF SYSTEM) WARNING ・ Do not operate the generator inside a room, cave, tunnel, or other insufficiently ventilated area. Also do not enclose or cover the generator with boards or a tent, even when it is outside and away form of a building. Continuously using the generator in areas with high concentrations of carbon monoxide can cause serious health hazards due to carbon monoxide poisoning.
- Page 25 System Fault When CO-ALERT has system fault, YELLOW light blinks with a maximum period of 2 seconds and the engine stops within 30 seconds. PRESS TO RESET AT 120V ONLY ＣＯ/ＴＥＳＴ CO ALERT TEST SW YELLOW light blinks When YELLOW light blinks, contact your TSURUMI GENERATOR dealer immediately. Test switch operation 1.
- Page 26 OIL ALERT (a) The oil alert detects the fall in oil level in the crankcase and automatically stops the engine when the oil level falls down below the predetermined level. (b) When engine has stopped automatically, check the oil level. Refill engine oil to the upper level and restart the engine.
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Page 27: Wattage Information
8. WATTAGE INFORMATION Some appliances need a “surge”of energy when starting. This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use. See the chart below for appliances you may use with this generator. - Page 28 NOTE: The following wattage chart is guidance only; refer to your specific appliance for correct wattage. To determine the total wattage required to run a particular electrical appliance or tool, multiply the total wattage figure of the appliance/tool by the amperage (amps) figure of it.
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Page 29: Maintenance
9. MAINTENANCE The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition. Inspect or service as scheduled in the table below. WARNING ・ Shut off engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. - Page 30 (1) Service more frequently when used in dusty area. (2) Authorized dealer should service these items, unless the owner has the proper tools and is mechanically proficient. (3) For professional commercial use, long hours of operation to determine proper maintenance intervals. (4) In order to maintain U.S.EPA non-load emission regulation, use replacement parts.
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Page 31: How-To"Maintenance
10.“ “ “ “ HOW-TO” ” ” ” MAINTENANCE 1. CHANGING ENGINE OIL Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the oil filler cap and drain plug to drain the oil. 2. -
Page 32: Sediment Cup Cleaning
3. SEDIMENT CUP CLEANING WARNING ・ Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames in the area. ・ After installing the sediment cup, check for leaks, and make sure the area is free of residual fuel spills or seepage before starting the engine. Turn the fuel valve to “OFF”. -
Page 33: Preparation For Storage
11. PREPARATION FOR STORAGE WARNING ・ To avoid sever burns or fire hazards, let the engine cool before transporting it or storing it indoors. ・ When transporting the generator, turn the fuel valve to the “ “ “ “ OFF” ” ” ” position and keep the engine level to prevent fuel spillage. -
Page 34: Trouble Shooting
12. TROUBLE SHOOTING When generator engine fails to start after several attempts, or if no electricity is available at the output socket, check the following chart. If your generator still fails to start or generate electricity, contact the nearest TSURUMI GENERATOR dealer for further information or corrective procedures. - Page 35 No electricity at the AC receptacles; 《When the GFCI RESET button is extended》 Unplug all appliance and The GFCI RESET button equipment, and inspect is extended again. the GFCI operation. Take the generator to an authorized TSURUMI generator dealer. ・Replace the electrical appliance The GFCI RESET button or equipment.
- Page 36 CO-ALERT System Enclosed location Review the location of the High CO concentration generator, and place it in a Engine automatically stop. well-ventilated outdoor location. Outdoor location Low CO concentration See “When the engine wil not start.” The temperature around It in a enclosed location? the generator is high Yellow light blinks.
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Page 37: Wiring Diagram
13. WIRING DIAGRAM TPG4-3000HDX - 34 -... - Page 38 TPG4-3400HDX - 35 -...
- Page 39 TPG4-4500HDX - 36 -...
- Page 40 TPG4-6000～ ～ ～ ～ 7500HDX - 37 -...
- Page 41 TPG4-7000～ ～ ～ ～ 7500HDXE - 38 -...
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Page 42: Battery Enclosure Kit Assembly And Installation Instructions
APPENDIX A BATTERY ENCLOSURE KIT ASSEMBLY AND INSTALLATION INSTRUCTIONS TPG4-7000HDXE and TPG4-7500HDXE PORTABLE GENERATOR... - Page 43 Ref. Ref. Part No. Description Part No. Description Nut, Self-Locking(M8) F200000260 Tube, Battery Support 022006000 F080000300 Base Plate, Battery 0013706040 Bolt and Washer Assembly F241000050 Plate, Battery Shield (Base Plate-to-Tube) (M8×35L) Nut, Self-Locking(M8) F090000130 Plate, Battery Hold-down 0022006000 F100000011 Rod, Hold-down 0013706040 Bolt and Washer Assembly - - -...
- Page 44 INSTALLTION OF BATTERY ENCLOSURE 1. Position assembled enclosure on crossover support on bottom of generator frame. Install two bolts (11) through support tubes (1) and generator frame. Install and tighten nuts (12). 2. Align holes in support tubes (1) with holes in upper frame. Install two bolts (13) and nuts (14).
- Page 45 M E M O...
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