Mendota FV33i-PF2-0113 Installation & Operating Instructions Manual

Mendota FV33i-PF2-0113 Installation & Operating Instructions Manual

Fullview direct vent gas fireplace insert heater with premium texture fiber logs combustion system

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FullView Direct Vent Gas Fireplace Insert Heater
INSTALLATION & OPERATING INSTRUCTIONS
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
·
Open windows.
·
Do not touch electrical switches.
·
Do not try to light any appliance.
·
Extinguish any open flame.
·
Do not use the phone in your building.
·
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
·
If you cannot reach your gas supplier, call the fire
department.
WARNING
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
CAUTION
THESE INSTRUCTIONS ARE TO REMAIN WITH THE
HOMEOWNER.
In the Commonwealth of Massachusetts:
·
Installation must be performed by a licensed plumber or
gas fitter;
·
A CO detector shall be installed in the room where the
appliance is installed.
Premium Texture Fiber Logs Combustion System
MODEL NO. FV33i-PF2-0113
With
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury or prop-
erty damage. Refer to this manual. For assistance or
additional information consult a qualified installer, ser-
vice agency or the gas supplier.
FOR YOUR SAFETY
A qualified installer, service agency, or the gas suppli-
er must perform installation and service.
Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other ap-
pliance.
Do not operate this appliance with the glass removed,
cracked or broken. A licensed or qualified person
should do replacement of glass.
Mendota gas fireplaces are heat producing appliances.
Do not burn wood, paper or other materials in this fire-
place. This fireplace is designed as a supplement
heat source. It is advisable to have an alternative pri-
mary heat supply.
The installation must conform with local codes or, in
the absence of local codes, with the current National
Fuel Gas Code, ANSI Z223.1, or the current Natural
Gas and Propane Installation Code, CSA B149.1
This appliance may be installed in an aftermarket per-
manently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WARNING
WARNING

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Summary of Contents for Mendota FV33i-PF2-0113

  • Page 1 If the information in this manual is not followed exactly, a WARNING fire or explosion may result causing property damage, Mendota gas fireplaces are heat producing appliances. personal injury or loss of life. Do not burn wood, paper or other materials in this fire- place.
  • Page 2: Fv33 Ifeatures - Quick Reference Information

    FV33i FEATURES - QUICK REFERENCE INFORMATION EXTERNAL DIMENSIONS: 30-3/8” Wide X 18-3/8” High X 15-3/4” Deep (depending on Surround return depth) GLASS SIZE: NeoCeram Glass with non-reflective coating. Visible Glass measures 398 in . Actual Glass size is 468 in MINIMUM FIREPLACE DIMENSIONS REQUIREMENT: 30-1/2 Wide X 18-3/8”...
  • Page 3: Initial Startup Advice

    INITIAL STARTUP ADVICE PAINT CURING CYCLE RECOMMENDATION: It is recommended that you run this Insert on maximum flame height, with the blowers turned OFF, for 3 cycles of 2 hours ON and 2 hours OFF initially to cure the paint. BLOWER BREAK-IN PERIOD: The integrated blowers in this Insert may exhibit some bearing noise and electri- cal static noise during the first few hours of operation.
  • Page 4: Table Of Contents

    CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS ..............46 BLOWER OPERATION AND WIRING ..........................47 CUSTOMER INFORMATION AND TROUBLE-SHOOTING ....................48 TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT ..................48 BURNER FLAMES ADJUSTMENT- AIR INTAKE DAMPER CONTROLS ................ 49 BURNERS AIR SHUTTER CONTROLS ..........................50 BASIX SURROUNDS AND FACEPLATES INFORMATION ...................
  • Page 5: Specifications

    Gas appliances must be tested and certified by a nationally recognized testing and certification agency to Ameri- can National Standards Institute - ANSI Gas Appliance Safety Standards. . The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services. 8431 Murphy Drive, Middleton, WI 53562.
  • Page 6: Specific Requirements For The Common Wealth Of Massachusetts

    pecific Requirements for the Common Wealth of Massachusetts The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or struc- ture used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: 1.
  • Page 7: Safety And Warning Information

    SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instructions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water.
  • Page 8: Congratulations

    Any safety screen or guard removed for servicing an appliance must be replaced prior to operating this appliance. The Mendota Gas Fireplace is a powerful and efficient heating unit. It has been designed as a major source of supplemental heat. As with any mechanical appliance there can be component shut downs. It is advisable to have an alternate heat supply.
  • Page 9: General Information

    HEATING PERFORMANCE The Mendota FV33i I Fireplace Insert is a true, high efficiency gas heater. The Mendota Insert will usually heat a large area of your home if situated to maximize heat circulation. NOTE: The Mendota Insert is designed as a sup- plemental heat source.
  • Page 10: Fv33 Ioverall Dimensions

    FV33i OVERALL DIMENSIONS 30 3/8 MINMUM FIREPLACE 22 3/16 WIDTH REQUIRED MINIMUM FIREPLACE AT FRONT OPENING WIDTH REQUIRED AT REAR WALL 9 5/8 15 3/4 MINIMUM FIREPLACE 12 7/8 1 7/8 DEPTH REQUIRED SURROUND/FACEPLATE DEPTH 27 5/8 VISIBLE GLASS SIZE = 398 SQ. IN. ACTUAL GLASS SIZE = 468 SQ.
  • Page 11: Specifications & Clearances

    MENDOTA FV33i GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS & CLEARANCES Minimum Fireplace Opening Required 30-3/8” wide X 18-3/8” high X 16 3/4” Deep [Depth depends on Surround Edge Return Size] FV33i Faceplate Dimensions 30 3/8 22 3/16 Inches Inches No Trim...
  • Page 12: Installation Instructions

    CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code.
  • Page 13: Flue Venting

    FLUE VENTING The FV33i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. The minimum vertical vent length required is 10 feet. The maximum allowed vertical vent length is 70 feet. In the USA, the air-intake pipe may be run past the damper into the chimney and terminated with an open end 2 feet past the damper mechanism.
  • Page 14 Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue liner. This flashing prevents water and small animals from entering area between the chimney liner and flue liner. Plan for 1” to 1-1/2” (25 mm to 38 mm) overlap on each side. Center the flashing and mark it about 3"...
  • Page 15 Remove the Vent Adapter by removing 3-7/8" EXHAUST two 5/16” Hex Bolts and sliding Vent 2-7/8" AIR INTAKE STUB Adapter towards rear of Insert. STUB Tightly secure 3” and 4” flex vents with VENT CONNECTION ADAPTER clamps provided. Seal vent cap/flashing to top of chimney with weatherproof sealer.
  • Page 16 Be sure all items on Installation Check-Off List have been com- pleted. NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening.
  • Page 17: Raised Hearth Specifications

    RAISED HEARTH SPECIFICATIONS BOTTOM EDGE OF GLASS WINDOW In most installations, a 16" non-combustible protector is required in front of the unit’s glass door surface on the floor or raised hearth. This protection can be any non-combustible material such as 24-gauge sheet met- al, tile, brick, concrete board, etc.
  • Page 18: Gas Supply Requirements

    TRAIN. ADHERE STRICTLY TO LOCAL AND NATIONAL CODES. GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3/8" N.P.T. [1.0 cm] inlet on the main gas valve. Gas supply pip- ing may enter the cabinet from either the left or right side.
  • Page 19 Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 20: High Altitude Installations

    HIGH ALTITUDE INSTALLATIONS For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural gas are #46R/#49F and for propane gas is #56R/#3/64”F. See data plate for additional information. For high alti- tude installations consult the local gas distributor or the authority having jurisdiction for proper rating meth- ods.
  • Page 21: Electrical Requirements

    ELECTRICAL REQUIREMENTS WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im- proper and dangerous operation. Verify proper operation after servicing. If this appliance is installed with a three-prong (grounding) plug for protection against shock hazard, it should be plugged directly into a properly grounded three-prong receptacle.
  • Page 22: Installation Check Off List

    The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's warranty and liabilities will be voided: Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 12 with clamps securely in place and all joints leak proof.
  • Page 23: Door Removal And Replacement

    DOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Glass latch tool #HA-57-00743 is supplied with the unit. To Unlatch Glass Frame Latches: 1.
  • Page 24 FV33i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET. CAUTION: LOGS ARE FRAGILE, HANDLE LOG PIECES WITH CARE. Carefully unpack 9-piece log set and bag of coals. NOTE: Logs are very fragile, handle with care. Coals must not block pilot or burner flame! Placement of coals has a big effect on front burner flame appearance and "glow"...
  • Page 35 Once you set the desired fan control, the system will re- member your selected fan speed until you manually change it. Accent-Light Dimmer: This function controls the Mendota Accent Light functions. Pressing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps.
  • Page 36: Operating During Power Outages

    TEMPERATURE INDICATOR ( F or 1. Press the ON/OFF Key and Turn Off the Fireplace. 2. Simultaneously, Press both the MODE Key and the Thermostat Key. 3. Look at the LCD display to verify that your desired indicator ( F or C) is being displayed.
  • Page 37: First Time" Pilot Lighting Instructions

    “FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 1.
  • Page 38: Ipi/Standing Pilot System Information

    On/Off button to activate the fire- place. NOTE: Mendota Fireplaces recommends that the (CPI) Standing Pilot Mode be used during the winter months when the average daily high temperature falls below 50 F. This will keep the fireplace chimney heat- ed for proper updraft during burner ignition and it will also eliminate excessive condensation of exhaust vapors on the door glass.
  • Page 39: Fv33 Igas Ignition System Wiring Diagram

    FV33i GAS IGNITION SYSTEM WIRING DIAGRAM...
  • Page 40: Maintenance

    MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person.
  • Page 41: Natural To Lp Gas Conversion Instructions

    NATURAL TO LP GAS CONVERSION INSTRUCTIONS Kit # HA-82-00411 Mendota Model FV33i Motorized This conversion kit shall be installed by a qualified service agency in LP Pressure accordance with the manufacturer’s instructions and all applicable Regulator [10.0-5.5"WC] codes and requirements of the authority having jurisdiction. If the in- # 907.012...
  • Page 42 Using a ½” deep well socket wrench, remove Front and Rear Orifices. Thread a new 3/64” drilled orifice to both Front and Rear Orifice mounting brass fittings. Tighten down orifices. Remove the left-side access panel mounted to the left outer skin and lay down gently without disconnecting any wires of internal components.
  • Page 43 Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air shutter open to ¼” minimum. Install both rear and front burners in their original locations and positions and secure down using screws you removed earlier.
  • Page 44 You must remove the left side Valve Access Panel to replace the pressure regulator. 11. Remove the left-side access panel mounted to the left outer skin and lay down gently without disconnecting any wires of internal components. WARNING: DO NOT FORCE. EXCESSIVE FORCE MAY DAMAGE INTERNAL WIRING COMPONENTS! 12.
  • Page 45: Lp Pressure Regulator Conversion Instructions

    LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifical- ly approved with this appliance may result in property damage or personal injury.
  • Page 46: Lp Gas Pressure Requirements

    LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace.
  • Page 47: Checking For Normal Burner (S) Ignition Characteristics

    Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 48: Blower Operation And Wiring

    The blowers are ideal for owners who wish to maximize the heating capacity and efficiency of Mendota Gas Fire- places. The blowers greatly increase total heating capacity by forcefully moving hot air away from the fireplace and mantel area and out into the room. The blowers increase the overall efficiency of the Mendota units by up to WARNING: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
  • Page 49: Customer Information And Trouble-Shooting

    Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fireplace viewing glass) the unit must be immediately turned off and the local Mendota dealer promptly in- formed. Mendota products are designed and tested to operate without producing any "sooting" when installed and operated correctly.
  • Page 50: Burner Flames Adjustment- Air Intake Damper Controls

    BURNER FLAMES ADJUSTMENT- AIR INTAKE DAMPER CONTROLS This appliance is equipped with two Air Intake Adjustment Damper VENT LENGTH DAMPER POSITION Controls: PRIMARY DAMPER and SECONDARY DAMPER. It is im- 10-20 FEET OPEN portant to understand the functions of the two dampers prior to adjust- ing them.
  • Page 51: Burners Air Shutter Controls

    2. If flame is too "orange" and has sooty tips, pull air shutter knob out (open) in small increments until sooting stops. IF SOOTING DOES NOT STOP,TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE PERSON to inspect the Vent System.
  • Page 52: Basix Surrounds And Faceplates Information

    BASIX SURROUNDS AND FACEPLATES INFORMATION Basix Surround: The Basix is designed to attach to the fireplace insert and to cover the main fireplace opening and provide a finished aesthetic appearance. Additional decorative fronts that are designed to specifically attach to the Basix Surround are available (consult with your dealer on the various decorative fronts available for the Basix Surrounds).
  • Page 53: Backup Dc Power Inlet Connector Mounting Information

    Backup DC Power Inlet port is more important than aesthetic appeal at other times. Mendota recommends that you move the Backup DC Power Inlet Port to the front face or the left edge return and instruct the homeowner how to connect the Backup Battery Pack.
  • Page 54 How to move the Backup DC Power Inlet Port To move the Backup Battery Power Inlet Port to a new location, follow these instructions. 1. Locate the DC Power Inlet Port connector which is mounted directly beneath the Master Switch. 2.
  • Page 55 7. If mounting on the front face of the Sur- round/Faceplate, mount the Backup DC Power In- let Port fitting to the Face DC Inlet Mount Bracket. See diagram, below. Tighten nut. 8. Lay the Surround/Faceplate in front of this appli- ance with visible face down.
  • Page 56: Replacement And Service Parts

    REPLACEMENT AND SERVICE PARTS Replacement parts are available through your authorized Mendota Dealer. Contact your Mendota Dealer for all service and replacement parts needs. COMMON REPLACEMENT PARTS LIST 05-02-00351 SOLENOID, 885 PROFLAME SIT VALVE 05-02-00381 IPI CONTROL BOARD, PF2 PROFLAME 2 TRANSMITTER (GTMFSL) BLACK...
  • Page 57 GAS VALVE TRAIN ASSEMBLY REPLACEMENT PARTS LIST FV33i VALVE ASSEMBLY COMPONENTS LIST KEY# Part Number Description 05-02-00344 885 PROFLAME SIT VALVE 05-02-00351 SOLENOID, 885 PROFLAME SIT VALVE 05-04-00050 PILOT ASSY, SIT 05-04-00059 PILOT TUBE 30", SIT, 2.182.282 (NOT SHOWN) 50-06-00109 PIN,ROLL, 3/32"...
  • Page 58 GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT DO NOT substitute other manufac- WARNING WARNING turer's materials or components. Use only authorized parts and Do not operate this appliance materials obtained from Johnson with the glass removed, cracked DO NOT operate unit with cracked, Gas Appliance Company when or broken.
  • Page 59 As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and op- eration. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed.
  • Page 60: Mendota Extended Protection And Limited Warranty

    Mendota dealer. Mendota is not responsible for any damage to or malfunction of the Fireplace unless caused by a defect in material or workmanship from normal home use. Damage caused by abuse, improper installation, improper servicing, and installation by unqualified personnel or breech of conditions of this limited warranty will excuse Mendota from performance of any part of this limited warranty.
  • Page 61 TAPE SHUT ---------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405...
  • Page 62 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com www.mendotahearth.com Part #85-03-00891...

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