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Inspired Cycle Engineering Ltd
2 0 0 8
I C E B 1
STEP-BY-STEP
ASSEMBLY INSTRUCTIONS
and
OWNERS MANUAL

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Summary of Contents for Ice ICE B1 2008

  • Page 1 Inspired Cycle Engineering Ltd 2 0 0 8 I C E B 1 STEP-BY-STEP ASSEMBLY INSTRUCTIONS OWNERS MANUAL...
  • Page 2: Table Of Contents

    1.0 Introduction. Congratulations on being a new ICE B1 owner. You have purchased one of the finest, most refined recumbent bicycle available today; we hope it brings you many years of enjoyment. This manual has been written to help you set up and use your bike. Recumbent bikes may be a little different from the cycles you are familiar with, so please take a moment to read through this document.
  • Page 3 5.9 Descending a hill ................27 5.10 Muscles ..................27 5.11 Folding and unfolding the bike ............28 6.0 Maintenance ..................29 6.1 Lubrication..................29 6.2 Adjusting cables ................29 6.3 Disc brakes ..................29 6.4 Drivetrain ..................30 6.5 The frame ..................30 6.6 Tyres, tubes, &...
  • Page 4: Overview

    1.1 Overview...
  • Page 5: Assembling Your Ice B1

    2.0 Assembling your ICE B1 Assembly tools required: 3mm Hex Key Bicycle pump 4mm Hex Key 8mm wrench 5mm Hex Key 10mm wrench 6mm Hex Key 15mm wrench 8mm Hex Key Chain link remover T25 torx Key Sharp knife Cable cutter Small screwdriver TIP –...
  • Page 6: Unpacking

    2.1 Unpacking Carefully unpack the contents of the box and inspect for any damage that may have occurred during shipping. You should be able to unpack your bike without resorting to a knife; if you use one, be careful not to cut through the parts or to mark the paintwork.
  • Page 7 Rear and Front Derailleurs Brake Rotors and Chain Seat Mount and fixing clips and quick releases Seat Cover and Frame (mesh seat models) Seat and Cover (hard-shell seat models)
  • Page 8: Fit The Brake Rotors And Wheels

    2.2 Fit the brake rotors and wheels First, the disc brake rotors must be mounted on the hub. Place the disc rotor on the hub mounting surface. Be sure that the arrow on the disc is pointing in the same direction of the forward wheel rotation (the rotor is mounted on the left side of the front wheel.
  • Page 9: Assembling The Seat - Mesh Seat

    2.4a Assembling the seat – mesh seat Find the seat frame and the bag with the seat cover in it. Unfold the cover and identify which is the top, the bottom, the front and the back. The top can be identified by the cut-out just below a single strap.
  • Page 10: Assembling The Seat - Hard-Shell Seat

    2.4b Assembling the seat – hard-shell seat The hard-shell seat is supplied with 2 seat mounting brackets, which have to be fastened to the seat. The lower bracket is the wider one, and fastens underneath through the pre-drilled holes. The upper bracket is narrower, and should be mounted in the lower position.
  • Page 11: Fit The Chainset

    Set the 5 position upper seat mount in the lowest position (see photo). There is a quick-release skewer that goes through the front hole on the top of the rear section. Place the seat onto the bike and fasten in place with the 4 plastic clips supplied (quick-release clips on the bottom, and bolted clips on the top) and then tighten the 2 lower quick-...
  • Page 12: Fit The Pedals

    Assemble the left crankarm onto the bottom bracket spindle using an 8mm hex key and torque as shown. The left crank arm will press against the bottom bracket with no gap. Check the assembly for play by pulling the crankarm away from the boom, alternating back and forth.
  • Page 13: Install The Front Derailleur

    The usual procedure for adjustment is: • Adjust the handlebar’s position forward and back. Sit on the bike. This position is changed by adjusting the bolt located at the base of the stem at the pivot. Moving the bolt-stop in and out positions the handlebars to stop in a comfortable position from your body.
  • Page 14: Install And Connect The Rear Derailleur

    Pull through any slack cable. While holding the cable taut, turn the shifter through its range of movement to check the cable moves smoothly and that the cable is properly seated inside the shifter. Run the cable under the cable anchor washer and hold taut. Tighten the 5 mm hex cable anchor bolt to 5 Nm (44 in.lbs.). Be careful not to crush or deform the cable.
  • Page 15 View the rear derailleur and pulleys from behind the rear wheel. Turn the limit screw marked ’H’ on the outer link of the derailleur to align the upper guide pulley centre with the outboard edge of the smallest cog. Then, push the rear derailleur towards the larger cogs by hand.
  • Page 16: Fit The Chain

    TIP - Do not trim any cables until you are happy with the various settings of front boom and gears. The loose end of the cable can be tightly coiled so that it is out of the way. 2.13 Fit the chain Find the chaintube and pulley assembly, and pulley bolt with 3 washers.
  • Page 17 At the front of the bike, pass the chain under the idler pulley, then through the front derailleur cage, around the large chain ring. Pass it thought the short length of chaintube under the pulley. Now, checking that the chain is not twisted inside the chain tube, thread the bottom chain up through the derailleur and over the largest cog of the cassette.
  • Page 18 Now check that the length of the chain is correct. Set the chain to the correct length by removing a section of chain from between the rear derailleur and the lower chain tube with a chain rivet tool as below. Move the chain until one of the connecting links can be seen between the rear derailleur and the lower chain tube.
  • Page 19: Check The Gear Shifting

    2.13 Check the gear shifting While pedaling, shift the chain up and down the chainrings several times to take out initial slack in the cables. Any slack can be removed by adjusting the barrel adjuster on the shifters. Adjust the Front mech high limit screw Set the chain to the smallest rear cog and the largest front chainring.
  • Page 20: Reflectors And Bell

    Rear mech ‘B’ adjust Shift chain to the small chain ring. While turning the crank, push the rear derailleur inboard by hand to the largest cog. Hold the rear derailleur in this position while making the following adjustment. Using a 2,5 / 3 mm hex wrench to turn the b-adjust screw until the chain gap equals approximately 6 mm (1/4“) from tip of the cog to tip of upper guide pulley.
  • Page 21: Adjusting Your Ice B1

    3.0 Adjusting your ICE B1 Fine-tuning for leg length, seat angle, handle bar width / angle, brake lever reach, tyre pressure etc are all well worth taking time to set to your personal preference. TIP - Experiment but always go for a reasonable (a mile or two) test ride to decide if an adjustment is right for you.
  • Page 22: Seat Angle Adjustment

    The rear swingarm is held in the normal position by a double-sided Velcro strap. This bolts on through the mudguard hole as shown in the picture above. The purpose of the strap is to keep the rear swingarm from dangling when the bike is picked up. To fasten, place the bike on the ground with no weight on it. Wrap one side of the Velcro strap around the curved frame tube where the corresponding Velcro strip has been placed.
  • Page 23: Ice Optional Accessories

    4.0 ICE Optional Accessories Instructions for many of our accessories are now packed with the accessory itself. These include: • Mudguards • Neck rest • Chainring guard If you require an additional copy of these instructions, they may be downloaded from our website at http://www.ice.hpv.co.uk/reference/manuals.htm 4.1 Lights.
  • Page 24: Fitting Radical Bags

    4.3 Fitting Radical bags Radical bags are extraordinarily simple to fit. The bags are simply held the right way up (so you can read the writing in the side), and they are draped over the seat. The top strap is either wrapped around the top seat tube if you don't have a neck rest fitted (photo left), or looped over the neck rest base if it is fitted (photo lower right).
  • Page 25: Fitting The Wrap-Around Handlebars

    4.4 Fitting the Wrap-around Handlebars Fitting the wrap-around handlebars in place of the standard handlebars is a simple procedure. Just remove the handlebar grips, shifter, and brake levers from the standard bars, then remove the standard bars from the stem. Slacken the stem clamp which is half way up the stem, turn the top part of the stem 180 degrees and push it down as low as it will go into the lower half.
  • Page 26: Riding Your Ice B1

    5.0 Riding your ICE B1 We recommend the use of ‘clipless’ pedals. There is more information in section 8 of this manual. They are a safe way of attaching you feet to the pedals. 5.1 Getting on and off the bike. Getting on Begin by standing in beside the bike and lifting your leg over the frame in the space between the handlebars and the seat.
  • Page 27: Cornering

    5.5 Cornering Your bike is inherently very stable under normal riding conditions. Cornering at high speed can leave you susceptible to loose or irregular road surfaces, which can cause you to crash. As you gain more experience with the bike you will learn the limits to high-speed cornering. Take care on corners which have a ‘reverse camber.’...
  • Page 28: Folding And Unfolding The Bike

    5.11 Folding and unfolding the bike Folding and separating • Ensure the chain is in top gear (on the smallest sprocket at the back) • Remove the mudguards (if fitted) by pulling the stays from their sockets. • Remove the front wheel. •...
  • Page 29: Maintenance

    6.0 Maintenance Your ICE B1 has been built from quality materials and parts, and will last for many years with just a bit of simple maintenance. Although there is nothing on the bike that a bike shop can’t maintain for you, doing your own basic maintenance gives you a good feel of how your bike is working.
  • Page 30: Drivetrain

    Troubleshooting Symptoms Possible Cause Corrective Action Lever goes to the handlebar Damaged cable Replace cable Damaged cable housing Replace cable housing Brake pads worn out Replace pads Spongy Lever Damaged cable Replace cable Damaged cable housing Replace cable housing Disc Rotor rubbing on the Caliper not adjusted correctly Re-centre the caliper Pads...
  • Page 31: Tyres, Tubes, & Wheels

    Keeping the frame dry and clean will keep the coating looking its best for years to come. If you need to clean the seat mesh, it should be hand-washed in warm soapy water, rinsed well, and hung up to dry. Do not tumble dry! After the first 50 or 100 miles, check the steering components for signs of looseness.
  • Page 32: Serial Number

    6.9 Serial Number The serial number is marked on a sticker affixed to the frame under the seat mount. 6.10 Recommended minimum tools and spares Get you home kit Full Touring Kit • Tyre levers - the ‘Get you home kit’ plus at least these items: •...
  • Page 33: Safety

    7.0 Safety Between all of us here at ICE, we’ve ridden thousands of miles on bikes, and we’ve all developed good road sense. The following safety considerations are for your benefit; please give them serious consideration: • We recommend always wearing an approved cycling helmet. Get the best you can afford. If you’ve got cheap head, get a cheap helmet! •...
  • Page 34: Other Important Information

    8.0 Other Important Information 8.1 Recumbent/Bike forums on the Internet Now that you have your new bike, why not share your experiences with others on some of the internet forums? TRICE Owners List New for 2008, there is an online Trice Owners group. Run by Trice owners, it’s the first place to go to discuss riding, maintenance, or anything else Trice.
  • Page 35: Warranty Information

    8.2 Warranty Information Warranty Inspired Cycle Engineering warrants, to the original owner of each new ICE B1 bicycle that the frame, seat, and steering components are free of defective materials and workmanship for three (3) years from original date of purchase.
  • Page 36: Contacting Us

    ICE B1 accessories. If you need to speak to us directly, we can be contacted in a number of ways: In person or by post Inspired Cycle Engineering Ltd Unit 9, Tregoniggie Industrial Estate,...
  • Page 37: Appendix A: Tightening Torques

    Appendix A: Tightening torques Fastener Uses Hex Key (mm) Lb-ft Front derailleur clamp bolt Front derailleur cable clamp bolt Chainset - central crank bolt 35-50 25-36 Chainset - chainring bolt 5 + tool 8-10 Chainring guard bolt 4.5-6 Main frame clamp bolts 8-10 Handlebar clamps Twist-grip clamp bolt (hex key)
  • Page 38: Appendix B: Elastomer Limits

    Appendix B: Elastomer limits Rider weight Elastomer 60-125 lbs (4-9 stone, 27-57 kg) Yellow 125-200 lbs (9-14 stone, 57-91 kg) 200-250 lbs (14-18 stone, 91-114 kg) Green Your elastomer will also depend on your riding style, terrain and other factors. If you ride on rough terrain or ride aggressively, you may benefit from a harder elastomer.

This manual is also suitable for:

B1

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