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Tally T3016 Maintenance Manual

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T3016
Maintenance Manual
Ink Jet Printer

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Summary of Contents for Tally T3016

  • Page 1 ® T3016 Maintenance Manual Ink Jet Printer...
  • Page 2 Housing Spare Parts and Schematics Housing...
  • Page 3 Spare Parts and Schematics Housing Item Name Id no Class Qty. Housing Front Flap Assy 060 078 Panel Assy 047 906 Screen Left 060 003 Screen Tractor Transverse 060 004 Housing Assy Lower Part 060 005 Interface Standard RS232/Cx 048 251 Suspension 060 496 Housing Assy Upper Part Standard Printer...

  • Page 4: Basic Printer

    Basic Printer Spare Parts and Schematics Basic Printer...
  • Page 5 Spare Parts and Schematics Basic Printer Basic Printer...
  • Page 6 Basic Printer Spare Parts and Schematics Basic Printer...
  • Page 7 Spare Parts and Schematics Basic Printer Basic Printer...
  • Page 8 Basic Printer Spare Parts and Schematics Basic Printer...
  • Page 9 Spare Parts and Schematics Basic Printer Item Name Id no Class Qty. “/” no item number available. Please see details in according chapters “na” no spare part Electronic Parts Carriage Adapter w cable 447 860 Sensor ASF / Rear Tractor 048 025 Sensor Papermotion/end 061 250...

  • Page 10: Spare Parts And Schematics

    Basic Printer Spare Parts and Schematics Item Name Id no Class Qty. Mechanical Parts I Belt Tightener 060 740 Pulley Assy 053 433 Side Panel LE Assy 060 738 B, D Transverse Carrier Assy Complete 460 679 Upper Friction Assy 461 111 Paper Foil Transverse Carrier 061 063...
  • Page 11 Spare Parts and Schematics Basic Printer Item Name Id no Class Qty. Bearing Carriage Shaft 060 714 Toothed Wheel m 0.50 z 44/14 060 312 PCB Distance Holder 716 203 PCB Distance Holder 716 197 PCB Distance Holder 707 643 Head Lock 060 722 Spring, ESD, Outer...
  • Page 12 Basic Printer Spare Parts and Schematics Item Name Id no Class Qty. Standard Parts Parker Screw Torx T20C4,2x16 A2F DIN7981 707 049 Oval Head Screw M4x12 4.8-H A2F DIN7985 707 184 Oval Head Screw M3x6 4.8-H A2F DIN7985 707 145 Oval Head Screw M4x8 Z3 4.8-H A2F DIN7985 707 482 Oval Head Screw M4x8 Z3-7 4.8-H A2F DIN7985...

  • Page 13: Standard Tractor Assy

    Spare Parts and Schematics Standard Tractor Assy Standard Tractor Assy 7-13...
  • Page 14 Standard Tractor Assy Spare Parts and Schematics Item Name Id no Class Qty. Standard Tractor Parts Side Panel Tractor 1 Right 060 033 Bearing 053 387 Toothed Wheel Z=50 M=0.7 060 035 Distance Washer 060 036 Axle Tractor 1 Long Square 060 026 Axle Tractor 1 Short Square 060 027...
  • Page 15 Spare Parts and Schematics item name Part No Class Qty. AGA Assy 047 540 AGA Flag 054 616 Indicator Axle 054 765 AGA Sensor Holder 054 614 Connector Board/Cables 7-15...
  • Page 16 Connector Board/Cables Spare Parts and Schematics PH DIST PH DIST Vert. Motor Vert. Motor TR-FS TR-FS Sensor Sensor Function Function Panel Panel Sensor Sensor Hor. Motor Hor. Motor 2nd Tractor 2nd Tractor Cover Stepper Cover Stepper Service Station Service Station F-SELECT F-SELECT IL- IL-...

  • Page 17: Electronic Components

    Spare Parts and Schematics Electronic Components Electronic Components 7.6.1 Main Logic 7-17...
  • Page 18 Electronic Components Spare Parts and Schematics 7-18...
  • Page 19 Spare Parts and Schematics Electronic Components ID-No Part Type Name 47803 PAC=QFP 705636 R-1R,109 R86 R90 705858 ANSLEY10 SEX=MALE DIRECT=S COL=GREY X5* X6* 708081 MICROMATCH4 SEX=FEMALE DIRECT=S COL=RED 708561 ELKO-1M,148 C251 C252 708568 ELKO-220U,148 C232 708657 ELKO C=22u ID=62110 U=16V TOL=M TYP=UNDEFINED C185 C236 C238 C239 C240 C243 C247 C264 C320 C321 C328 708674 L6202...
  • Page 20 Electronic Components Spare Parts and Schematics ID-No Part Type Name 710215 L6506D PAC=SOP IC83 710216 R R=1K0 ID=62048 P=0.12W TOL=J R20 R28 R31 R38 R47 R51 R56* R72 R85 R105* R123 R140 R141 R187 710217 R R=4K70 ID=62048 P=0.12W TOL=F R171 R189 710274 R R=1K8 ID=62048 P=0.12W TOL=J...
  • Page 21 Spare Parts and Schematics Electronic Components ID-No Part Type Name 710378 C C=100n ID=62130 U=25V TOL=K TYP=X7R C12 C14 C15 C25 C61 C73 C74 C93 C94 C95 C96 C99 C105 C114 C116 C117* C119 C121 C128 C132 C134 C137 C139* C142 C149 C155 C160 C166 C182 C183 C186 C187 C189 C192 C193 C221 C224 C263 C265 C266 C269 C270 C271 C273 C274...
  • Page 22 Electronic Components Spare Parts and Schematics ID-No Part Type Name 710573 R R=0R ID=62050 P=0.25W TOL=J R100 R101 710615 C C=470p ID=62130 U=63V TOL=K TYP=UNDEFINED C332 C333 710617 C C=2n2 ID=62130 U=63V TOL=M TYP=UNDEFINED C26 C27 C123* C133 C141 C153 C161 C179 C261* C349 710618 C C=10n ID=62130 U=63V TOL=M TYP=UNDEFINED...
  • Page 23 Spare Parts and Schematics Electronic Components ID-No Part Type Name P83 P84 P85 P86 P87 P88 P89 P90 P91 P92 P93 P94 P95 P96 P97 P98 P99 P100 P101 P102 P103 P104 P105 P106 P107 P108 P109 P110 P111 P112 P113 P114 P115 P116 P117 P118 P119 P120 P121 P122 P123 P124 P125 P126 P127 P128 P129 P130 P131 P132 P133 P134...
  • Page 24 Electronic Components Spare Parts and Schematics ID-No Part Type Name P429 P430 P431 P432 P433 P434 P435 P436 P437 P438 P439 P440 P441 P442 P443 P444 P445 P446 P447 P448 P449 P450 P451 P452 P453 P454 P455 P456 P457 P458 P459 P460 P461 P462 P463 P464 P465 P466 P467 P471 P472 P473 P474 P475 P476 P477 P481 P482...
  • Page 25 Spare Parts and Schematics Electronic Components 7.6.2 Power Supply 7-25...
  • Page 26 Electronic Components Spare Parts and Schematics ID-No Part Type Name 47178 L_47178 TYP=47178 47880 L_47880 TYP=47880 47885 TR_47885 TYP=47885 704091 C-330P,168 C10 C28 704175 R-56K,103 R5 R24 R25 R29 704178 R-100K,103 R30* 704799 ELKO-220U,148 C43 C44 704800 C-4N7,525 C23* C24* 705063 R-180R,104 705668 C-10N,158 708081 MICROMATCH4...
  • Page 27 Spare Parts and Schematics Electronic Components ID-No Part Type Name 710417 Z_DIODE TYP=P6KE75A V3 V13 V15 710420 R R=180K ID=62054 P=0.5W TOL=J 710496 VH_4 SEX=MALE DIRECT=P 711374 R=10R ID=62050 P=0.25W TOL=J R8 R14 711403 Z_DIODE_NNCA TYP=BZX84C4V3 V8 V10 711406 HEAT_SINK TYP=711406 711411 C-4N7,525...
  • Page 28 Electronic Components Spare Parts and Schematics Part ID-No Class. Power Switch Assy 047 869 Part ID-No Class. Cable Power Supply 047 522 7-28...
  • Page 29 Spare Parts and Schematics Panel Panel Item Name Part No. Class. Panel complete 047 906 Switch Unit 070 109 Panel Logic Clamp 054 589 Panel Cable 047 520 7-29...
  • Page 30 Interface Standard RS232/CX 48251 Spare Parts and Schematics Interface Standard RS232/CX 48251 7-30...
  • Page 31 Spare Parts and Schematics Interface Standard RS232/CX 48251 ID-No Part Type Name 708518 L TYP=708518 L1 L2 708657 ELKO C=22u ID=62110 U=16V TOL=M TYP=UNDEFINED C3 C14 C18 708683 S_DIODE TYP=D1FS4 709595 NPN TYP=BC847B 709745 VG_3X16_ABC SEX=MALE DIRECT=P MOUNT=SNAPIN INV=NO 709747 CHAMP36 SEX=FEMALE DIRECT=P MOUNT=SNAPIN SCREW=M3 709997 R R=10K ID=62048 P=0.12W TOL=J...
  • Page 32 Carriage Adapter Spare Parts and Schematics Carriage Adapter 7-32...
  • Page 33 Spare Parts and Schematics Carriage Adapter ID-No Part Type Name 709632 R R=8K2 ID=62050 P=0.25W TOL=J R2* R3 R4 R6 R36* 709816 DIODE TYP=LL4148 V3* V5 V6 V7* 709997 R R=10K ID=62048 P=0.12W TOL=J R1 R42 709999 C C=100n ID=62130 U=63V TOL=M TYP=UNDEFINED C1* C2 C3 C5 C6* C8* C9* 710030 LM339 PAC=SOP...
  • Page 34 Head Adapter I Spare Parts and Schematics 7.10 Head Adapter I ID-No Part Type Name 710473 AMP9_176140_0 SEX=MALE COMP19 BOARD_EDGE19 SIDE=COMP 7-34...
  • Page 35 Spare Parts and Schematics Head Adapter II 7.11 Head Adapter II ID-No Part Type Name 710473 AMP9_176140_0 SEX=MALE COMP19 BOARD_EDGE19 SIDE=COMP 7-35...
  • Page 36 Firmware Extension Module Spare Parts and Schematics 7.12 Firmware Extension Module 7-36...
  • Page 37 Spare Parts and Schematics Firmware Extension Module ID-No Part Type Name 708657 ELKO C=22u ID=62110 U=16V TOL=M TYP=UNDEFINED C1 C8 C11 C14 C17 C24 C27 C30 710335 R R=0R ID=62048 P=0.25W TOL=J R1* R2 R3* R4 710376 C C=1n ID=62130 U=50V TOL=J TYP=COG C3 C5 C7 C10 C13 C16 C19 C21 C23 C26 C29 C32 710378 C...

  • Page 38: Connection Board

    Connection Board Spare Parts and Schematics 7.13 Connection Board 7-38...
  • Page 39 Spare Parts and Schematics Connection Board ID-No Part Name 705414 MICROMATCH6 SEX=FEMALE DIRECT=S COL=RED 705415 MICROMATCH10 SEX=FEMALE DIRECT=S COL=RED 708081 MICROMATCH4 SEX=FEMALE DIRECT=S COL=RED X9 X17 X24 708547 2_5ULTREX4 SEX=MALE DIRECT=S COL=BLACK 708548 2_5ULTREX5 SEX=MALE DIRECT=S COL=BLACK 708829 ELKO-10U,148 C2 C3 709583 MICROMATCH4 SEX=FEMALE DIRECT=S COL=GREEN X13 X20...
  • Page 40 Sensors Spare Parts and Schematics 7.14 Sensors 7.14.1 Overview Sensors 3DSHU PRWLRQ / 3  9 FF 3HQGVHQV 37  $ ),  36( 37  36( 3 7  3DSHU HQG  PP 9 FF ;  2Q WKH ERDUG IURP ULJKW / 3  (future enha nc ement) 36( ...

  • Page 41: Sensor Board

    Spare Parts and Schematics Sensors 7.14.2 Low Pressure Sensor Board ID-No Part Type Name 708547 2_5ULTREX4 SEX=MALE DIRECT=S COL=BLACK X2 X3 X4* 708548 2_5ULTREX5 SEX=MALE DIRECT=S COL=BLACK 709592 MICROMATCH20 SEX=FEMALE DIRECT=S COL=RED 709683 ELKO C=10u ID=62110 U=50V TOL=M TYP=UNDEFINED C6 C13 C25* C26 709954 R-1R15,109 R1 R4 R7* R13 R15* R16 709999 C...

  • Page 42: Paper Width Sensor

    Sensors Spare Parts and Schematics 7.14.3 Paper Width Sensor ID-No Part Type Name 710253 R R=180R ID=62048 P=0.12W TOL=J 711442 GP2S27B TYP=GP2S27C COMP3 BOARD_EDGE3 SIDE=COMP 7-42...

  • Page 43: Aga Sensor

    Spare Parts and Schematics Sensors 7.14.4 AGA Sensor ID-No Part Type Name 47534 HOAD0118_1 TYP=HOAD0118_1 710739 R R=120R ID=62050 P=0.25W TOL=J 7-43...

  • Page 44: Level Sensor

    Sensors Spare Parts and Schematics 7.14.5 Level Sensor ID-No Part Type Name 711460 R-5K,119 R1 R3 R4 SOLDER6 BOARD_EDGE6 SIDE=SOLDER SOLPAD1 SOLDERPAD TYP=SOLPAD1 PAD1 PAD2 PAD3 PAD4 PAD5 PAD6 7-44...
  • Page 45 Spare Parts and Schematics Sensors 7.14.6 Interlock Sensor ID-No Part Type Name UGN3113 TYP=LT SMD V1 V2 * = not assembled 7-45...
  • Page 46 Sensors Spare Parts and Schematics 7.14.7 PMS + Double Sensor PMS mechanic Paperr Paper T = Transmit R = Receive 7-46...
  • Page 47 Spare Parts and Schematics Sensors 7.14.8 Sensor Sheet Feeder and Rear Tractor GP2S07C 7-47...
  • Page 48 Sensors Spare Parts and Schematics 7.14.9 Option Recogition 7-48...
  • Page 49 Spare Parts and Schematics Sensors 7.14.10 Sens Function Select 7-49...
  • Page 50 Sensors Spare Parts and Schematics 7.14.11 AFI Automatic Front Insertion 7-50...

  • Page 51: Modular Interfaces

    Spare Parts and Schematics Modular Interfaces 7.15 Modular Interfaces 7.15.1 Current Loop Interface 20 mA (Option) 7-51...
  • Page 52 Modular Interfaces Spare Parts and Schematics Item Name ID-No Type INTERFACE CURRENT LOOP 046 755 SCREEN 053 507 TRAFO DC/DC WANDLER 046 693 MALE CONNECTOR 48 P. 709 745 D-CONNECTOR, FEMALE 25 P. 709 662 SWITCH 704 442 OPTOCOUPLER HCPL-4200 RECEI. 709 036 OPTOCOUPLER SFH601-1 710 380...

  • Page 53: Serial Interface

    Spare Parts and Schematics Serial Interface 7.16 Serial Interface RS422/V11 Interface (Option) Part No.: 047 144 SS97 Interface (Option) Part No.: 047 145 7-53...
  • Page 54 Serial Interface Spare Parts and Schematics Item Type ID-No Name SCREEN 053 507 MALE CONNECTOR 48 P. 709 745 IC MC34050 709 736 SOLID INDUCTOR 710 061 CAPACITOR 100U-T 16V- 708 503 CAPACITOR 100N-M 63V- 708 660 CAPACITOR 33N-M 63V- 708 664 RESISTOR 4R7-J 0W25 709 626...

  • Page 55: Specifications

    Specifications Sheet Feeder Mechanic Sheet Feeder Mechanic This chapter provides the necessary information on disassembly of the different sheet feeder components and elements. Note: STOP ASF will not fit on 2T model. Specifications Dimensions height of printer with sheet feeder installed: 350 mm Weight Autom.
  • Page 56 Sheet Feeder Mechanic Specifications Paper Specifications Single sheet Paper weight: 60 - 90 g/m (For sheets with the paper weight beyond this range a functional test should be performed) Paper width: 100 - 369 mm (format selection range) Paper length: 100 - 356 mm Storing conditions Temperature:...

  • Page 57: Mounting Gear Block

    Assembly/ Disassembly Sheet Feeder Mechanic Assembly/ Disassembly 8.2.1 Sheetfeeder The Sheetfeeder is easily disassembled by unhooking the four snaplocks as shown in the picture “A”. 8.2.2 Mounting Gear Block – Guide the Gear Block carefully in direction to the left side wall till the electrical contact is automatically performed.
  • Page 58 Sheet Feeder Mechanic Spare Parts and Schematics Spare Parts and Schematics...
  • Page 59 Spare Parts and Schematics Sheet Feeder Mechanic item name Part No Class Qty. File Support 053 492 Toothed Wheel Z35 Assy 053 489 Cover left 053 491 Marginal Stop right 060 361 Swing Plate left 053 486 Support Paper 053 493 Strap 053 495 Swing Plate right...
  • Page 60 Sheet Feeder Mechanic ASF/Sheetfeeder, Gear Block ASF/Sheetfeeder, Gear Block (3x) (2x) (2x)

  • Page 61: Asf/Sheetfeeder, Gear Block

    ASF/Sheetfeeder, Gear Block Sheet Feeder Mechanic item name Part No Class Qty. ASF Gear Block 054 484 Gear Cover 053 352 Motor CSF 053 455 Logic Motor Control 047 367 Gear Housing 053 351 Toothed Wheel Z33 053 353 Toothed Wheel Z33 053 354 Washer A3 DIN 137 706 168...
  • Page 62 This page intentionally left blank...

  • Page 63: Rear Tractor (Option, 2T Model)

    Specifications Rear Tractor (Option, 2T Model) Rear Tractor (Option, 2T Model) (not field mountable) Paper feed for fanfold paper is either – from the front via the tractor 1 or – from the rear via the tractor 3 – optional feed from tractor 2 (front) Single sheets are loaded from the front via manual single sheet feeder.

  • Page 64: Tractor Complete

    Rear Tractor (Option, 2T Model) Tractor Complete Tractor Complete...
  • Page 65 Tractor Complete Rear Tractor (Option, 2T Model) item name Part No Class Qty. Tractor complete Drive Wheel Guide Clamp Side Plate Tractor Set Assy Paper Guide 1 Axle, Round Tractor Axle, Square Adapter Plate Paper Guide 2 Motor Driver Motor Assy Cable Rear Tractor Bushing Paper Guide 3 Metal...
  • Page 66 Rear Tractor (Option, 2T Model) Motor Driver 2nd Tractor Motor Driver 2nd Tractor...
  • Page 67 Motor Driver 2nd Tractor Rear Tractor (Option, 2T Model) ID-No Part Type Name 708547 2_5ULTREX4 SEX=MALE DIRECT=S COL=BLACK 708553 R=1K ID=62050 P=0.25W TOL=J SMD R6 R7 708554 R=2K2 ID=62050 P=0.25W TOL=J SMD 708660 C=100n ID=62132 U=63V TOL=M SMD C4 C5 708663 C=4n7 ID=62132 U=63V TOL=K SMD 708675...
  • Page 68 This page intentionally left blank...

  • Page 69: Cutting Device (Option)

    Specifications Cutting Device (Option) Cutting Device (Option) Safety notes: – If you have any short pieces of paper remaining in the device, turn off the printer first. – Do not stick unsuitable materials or tools – such as screw drivers etc. – into the device openings as this may damage the mechanical system.
  • Page 70 Cutting Device (Option) Specifications 10-2...

  • Page 71: Mechanical Components

    Spare Parts and Schematics Cutting Device (Option) 10.2 Spare Parts and Schematics 10.2.1 Mechanical Components item name ID No Class Qty. Connection Cable 395 076 Controller PCB 395 077 Motor compl. incl. Gear 395 078 Housing (upper Part) 395 079 Drive Belt 395 080 Toothed Wheel compl.
  • Page 72 This page intentionally left blank...

  • Page 73: 2Nd (Front) Tractor (Option)

    2nd (Front) Tractor (option) 2nd (Front) Tractor (option) 11-1...
  • Page 74 2nd (Front) Tractor (option) item name ID No Class Qty. 2nd Front Tractor Parts (Option) Tractor LE/RI Complete 061 064 Bearing 053 387 Toothed Wheel Z=50 M=0.7 060 035 Side Panel Tractor 2 Right 060 041 Side Panel Tractor 2 Left 060 042 Axle Tractor 2 Square 060 044...

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