Table of Contents
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IS3200VSP Rev-C
TriStar
VS
®
Owner's Manual
Models SP3200VSP, SP3200VSPND
TriStar VS Variable Speed Pump
Hayward's TriStar VS variable speed pump delivers incredible energy savings via its advanced hydraulic
design combined with a totally enclosed, permanent magnet motor. TriStar VS is easily installed either
as a programmable stand-alone pump or with a Hayward or third party controller and features an easy-
to-use digital control interface that can be mounted in four different positions on the pump or removed
and mounted on the wall for total user convenience.
NOTE - To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and
completely.
SAVE THIS INSTRUCTION MANUAL
Hayward Pool Products
620 Division St, Elizabeth, NJ 07201
Phone: (908) 351-5400
www.haywardpool.com
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Table of Contents
Related Manuals for Hayward TriStar VS SP3200VSP
Summary of Contents for Hayward TriStar VS SP3200VSP
- Page 1 TriStar VS is easily installed either as a programmable stand-alone pump or with a Hayward or third party controller and features an easy- to-use digital control interface that can be mounted in four different positions on the pump or removed and mounted on the wall for total user convenience.
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Page 2: Table Of Contents
5.2. Wall Mounted Digital Control Interface Wiring (Optional) 5.3. External Relay Speed Control Wiring (For remote selection of pump speed) 5.4. Hayward Pro Logic Control Wiring (For remote control of pump speed) 5.5. Remote Stop Switch Wiring (Optional) Startup & Operation ........................... 18 6.1. - Page 3 Replacement Parts ............................ 28 10.1. Parts Diagram 10.2. Parts Listing Troubleshooting ............................30 11.1. General Problems 11.2. Error Messages Warranty ..............................33 Product Registration ........................... 33 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 3 of 36 TriStar VS Pump IS3200VSP Rev-C...
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Page 4: Important Safety Instructions
– All electrical wiring MUST be in conformance with all applicable local codes, regulations, and the National Electric Code (NEC). USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. - Page 5 Mechanical Entrapment - There is potential for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles to be caught in an opening of a suction outlet cover resulting in mechanical entrapment. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 5 of 36...
- Page 6 WARNING – Failure to install according to defined instructions may result in severe personal injury or death. SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 6 of 36 TriStar VS Pump IS3200VSP Rev-C...
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Page 7: General Information
2. General Information 2.1. Introduction This manual contains information for the proper installation and operation of the Hayward TriStar VS Variable Speed Pump. The instructions in this manual MUST be followed precisely. 2.2. Primary Features Totally enclosed, permanent magnet motor ... -
Page 8: Energy Efficiency Overview
Do NOT install pump and filter in a damp or non-ventilated location. Keep motor clean. Pump motors require free circulation of air for cooling. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 8 of 36... -
Page 9: Pump Mounting
2. Fittings (elbows, tees, valves, etc.) restrict flow. For better efficiency, use the fewest possible fittings. Avoid fittings that could cause an air trap. Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials (IAPMO) standards. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 9 of 36 TriStar VS Pump... -
Page 10: Electrical
The time clock can then be used to power other equipment (such as a heater, heat pump, or booster pump) that requires the filter pump to be operating when used. If the time clock is used in this manner, it should be set to USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 10 of 36... -
Page 11: Remote Control Wiring/Operation
Hayward controls that are not software compatible using relay contacts. See section 5.3 for more information regarding connecting TriStar VS and third party/non-software compatible Hayward controls. 3. TriStar VS (SP3200VSPND) can communicate with and be controlled by Hayward Pro Logic. See section 5.4 for more information regarding connecting TriStar VS and Hayward Pro Logic. -
Page 12: Interface Wall Mounting
11. Apply power to the system and resume normal operation. The following diagrams illustrate the interface wall mounting procedure. Figure 4.12-1: Removing the Digital Control Interface for Wall Mounting USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 12 of 36 TriStar VS Pump... - Page 13 Figure 4.12-2: Removing the Interface Mounting Plate to access the Drive wiring compartment Figure 4.12-3: Adding the Blank Cover USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 13 of 36 TriStar VS Pump IS3200VSP Rev-C...
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Page 14: Installation Procedure
Wiring must be routed through the right side conduit opening. See section 5.1 for diagram. 7. If the pump will be controlled using a Hayward Pro Logic control (SP3200VSPND only), connect a two-conductor cable as shown in the Hayward Pro Logic Control Wiring diagram. See section 5.4. -
Page 15: Wiring Diagrams
4-position terminal block connectors for wiring connection to interface and motor drive PCB’s taking care to note the wire colors and corresponding numbers next to the connectors. SW200 DIP switch #1 and #2 must be “ON”. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 15 of 36... -
Page 16: External Relay Speed Control Wiring (For Remote Selection Of Pump Speed)
(24VAC+/-20%) or 9-30VDC (12/24VDC +/-20%). SW200 DIP switch #1 and #2 must be “ON”. The TriStar VS pump can be controlled from third party pool controls as well as Hayward controls that are not software compatible using relay contacts to select the speeds set in the Timer Menu (see section 6.7). In addition to this section you may also consult the applicable pool control installation manual for electrical connection details. -
Page 17: Hayward Pro Logic Control Wiring (For Remote Control Of Pump Speed)
Note: For software compatible Hayward Pro Logic controls only Figure 5.4-1 The TriStar VS pump can communicate with and be controlled by the Hayward Pro Logic pool control (SP3200VSPND only). The ProLogic must have a minimum software revision of 4.41 or higher. To determine Hayward control software revision, consult the appropriate Hayward pool control installation manual or visit our website at www.haywardpool.com. -
Page 18: Remote Stop Switch Wiring (Optional)
Have a professional perform this test. 2. Ensure all Hayward pump and system components are removed from system prior to performing test. WARNING – If circulation equipment must remain in the plumbing system during water pressure test, do not apply more than 10 psi pressure to the system. -
Page 19: Starting/Priming The Pump
If pump does NOT prime within 10 minutes, stop motor and determine cause. Be sure all suction and discharge valves are open when pump is running. See Troubleshooting Guide. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 19 of 36 TriStar VS Pump... -
Page 20: User Interface Summary
When the pump is stopped, the red LED beside the button will illuminate to indicate that the pump has been stopped. 5. Quick Clean: QUICK CLEAN is a mode intended for use when the pool will be cleaned with a suction side vacuum. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 20 of 36 TriStar VS Pump IS3200VSP Rev-C... -
Page 21: Menu Outline
(see section 6.7 for more details). At this point, pressing the MENU button will select the Configuration Menu. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 21 of 36 TriStar VS Pump... -
Page 22: Configuration Menu
MAX allowed speed setting for 8 hours. Low temperature operation is not active when the pump is being remotely controlled. Low temperature operation is NOT intended to protect the USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 22 of 36... -
Page 23: Timer Menu
Control Mode is set to Relay Control, the speed for Timer 1 may be set to 0 rpm to allow the pump to be stopped without having to remove power. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 23 of 36... -
Page 24: Preset Speed Setup Menu
PCB’s. DC Bus Voltage Displays status of internal DC bus voltage. Within Range Motor Current Real-time display of motor input current. 1.1A (8.5A Max) USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 24 of 36 TriStar VS Pump IS3200VSP Rev-C... -
Page 25: Stop/Resume
60 min, and it may be cancelled early by pressing the Stop/Resume button, at which time the pump would return to normal operation. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 25 of 36 TriStar VS Pump... -
Page 26: Remote Stop
Keep motor clean. Insure motor air vents are free from obstruction to avoid damage. Do NOT use water to hose off motor. Occasionally, shaft seals must be replaced, due to wear or damage. Replace with genuine Hayward seal assembly kit. See “Shaft Seal Change Instructions” in this manual. -
Page 27: Shaft Seal Change Instructions
Disconnect all electrical power service to pump before beginning shaft seal replacement. Only qualified personnel should attempt rotary seal replacement. Contact your local authorized Hayward Dealer or service center if you have any questions. Refer to Figure 10.1-1 for pump component locations. -
Page 28: Replacing The Impeller And Diffuser
(item #14) is in place, and lubricated. Replace if damaged). Tighten bolts alternately and evenly to 185 inch-pounds according to housing bolt torque pattern detail. 10. Replacement Parts 10.1. Parts Diagram Figure 10.1-1 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 28 of 36 TriStar VS Pump IS3200VSP Rev-C... -
Page 29: Parts Listing
* WHISPERFLO is a registered trademark of Pentair Aquatic Systems, which is used herein for identification purposes only. This is a retrofit base for existing WHISPERFLO pump installations. Pentair Aquatic Systems is not affiliated with Hayward Pool Products. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 29 of 36 TriStar VS Pump... -
Page 30: Troubleshooting
4. Air leak in suction (bubbles issuing from return fittings). Re-tighten the suction and discharge connections using Teflon tape. Inspect other plumbing connections, and tighten as required. 5. Plugged, restricted, or damaged impeller. Replace the impeller including a new seal assembly. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 30 of 36 TriStar VS Pump... - Page 31 2. Check for and correct any improper or loose wiring connections. 3. Install noise filter (from home automation/power line communication equipment vendor) to prevent equipment interference. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 31 of 36 TriStar VS Pump IS3200VSP Rev-C...
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Page 32: Error Messages
Under certain circumstances, the “Drive overload” error can only be reset by cycling power applied to the pump. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 32 of 36 TriStar VS Pump... -
Page 33: Warranty
DATE OF INSTALLATION ____________________ INITIAL PRESSURE GAUGE READING (CLEAN FILTER) _______________________ PUMP MODEL __________________ *Retain this Warranty Certificate in a safe and convenient location for your records USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 33 of 36 TriStar VS Pump IS3200VSP Rev-C... - Page 34 THIS PAGE INTENTIONALLY LEFT BLANK USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 34 of 36 TriStar VS Pump IS3200VSP Rev-C...
- Page 35 THIS PAGE INTENTIONALLY LEFT BLANK USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 35 of 36 TriStar VS Pump IS3200VSP Rev-C...
- Page 36 Other_____________________________ Model Number_____________________________________________________ Pool Capacity_______________(U.S. Gallons) New Installation Replacement Please include me on all e-mail communications regarding Hayward Equipment or promotions. Mail to: Hayward Pool Products, 620 Division Street, Elizabeth, NJ 07207 Installation for: Attn: Warranty Dept In Ground Or REGISTER YOUR WARRANTY ON-LINE AT WWW.HAYWARDPOOL.COM and TriStar VS are registered trademarks of Hayward Industries, Inc.
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