JBL ES150PW Service Manual

JBL ES150PW Service Manual

E series wireless powered subwoofer
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ES Series
ES150PW
Wireless Powered Subwoofer
Service Manual
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797
Released 2008
Rev1
3/2009
Discontinued XXXX

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Summary of Contents for JBL ES150PW

  • Page 1 ES Series ES150PW Wireless Powered Subwoofer Service Manual JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Released 2008 Rev1 3/2009 Discontinued XXXX...
  • Page 2: Table Of Contents

    Weight: 39 lb/17.7kg JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice. The Peak Dynamic Power is measured by recording the highest center-to-peak voltage measured across the output of a resistive load equal to...
  • Page 3: Detailed Specifications

    ES150PW ES150PW 200W Powered Sub Amp LINE VOLTAGE Yes/No Hi/Lo Line Nom. Unit Notes US 120vac/60Hz 108-132 Vrms Normal Operation EU 230vac/50-60Hz 207-253 Vrms Normal operation, MOMS required QA Test Parameter Specification Unit Conditions Notes Limits Amp Section Type (Class AB, D, other)
  • Page 4 ES150PW QA Test Parameter Specification Unit Conditions Notes Limits Signal Sensing (ATO) Auto-Turn-On (yes/no) Functional ATO Input test frequency Functional ATO Line level input Functional Maximum acceptable level. Amp connected and AC on, then ATO Turn-on time Functional input signal applied T before muting, after signal is Auto turn of time (T) must be 5 >...
  • Page 5 ES150PW QA Test Parameter Specification Unit Conditions Notes Limits Tx Input Limiter dynamic range Maximum input voltage Tx line input can take without exceeding Max input voltage Tx front end can Vrms Functional 1% of THD at the output of the...
  • Page 6: Packaging

    Accessory box consisting of: Carton 015-7600-00037-E Transmitter Power Supply, transmitter 151-OGPE15200-E 120v AC cord for Power Supply 152-U60201A06-E 120v AC cord for ES150PW 165-02000101-E 6 ft. Audio cable RCA-RCA 165-045801100-E 15 ft. Audio cable RCA-RCA 376-000-01092-E Wall Mount Bracket, transmitter 373-000-05067-E...
  • Page 7: Controls/Connections

    ES150PW CONTROLS AND CONNECTIONS Rear Panel ¡ Power Switch ™ Line-Level Inputs £ LFE Input ¢ Low-Pass Selector (Wireless Input Only) ∞ ID-Code Selector Phase Antenna § • Crossover Adjustment Control ª ¶ Subwoofer-Level (Volume) Control Level • Phase Switch ¶...
  • Page 8: System Connections

    ES150PW SYSTEM CONNECTIONS Choose either Wireless or Wired connection, then follow the appropriate instructions. WIRED WIRELESS Connecting the Subwoofer for Wired Applications Connecting the Subwoofer for Wireless Applications If you have a Dolby ® Digital or DTS ® receiver/processor with a low-frequency...
  • Page 9: Operation

    A Word About Wireless Products for extended periods of nonoperation (e.g., when you are away on vacation). The JBL ES150PW and ES250PW wireless subwoofers utilize advanced wireless Getting Started transceivers operating in the 2.4GHz frequency band. This is the same frequency band that is used for wireless home networks and high-quality cordless phones.
  • Page 10: Subwoofer Exploded View/Parts List

    ES150PW ITEM # PART NUMBER DESCRIPTION Not for Sale ES150PW Cabinet BK,CH,BE 327-010-00622-E Grille Cup, BLK Not for Sale Port Tube 315-HPS-05097-0AAE LED Plate 361-NYL-05101-0BAE LED Socket 316-HPS-05236-0AAE JBL Logo 352-KM03520D1148-E Screw, LED Plate 25PR12FZX-DW04-E 10” Woofer DCR= 3.4Ω 213-100-05156-0AAE 10”...
  • Page 11: Transmitter Exploded View/Parts List

    ES150PW...
  • Page 12: Test Set-Up And Procedure

    1) From a mono output signal generator, OFF at this time, connect an RCA cable to the “Sub in” jack on the ES150PW Transmitter. Assure the power supply has been plugged in and a Red or blinking Green LED is now showing on the transmitter.
  • Page 13 ES150PW Sweep Function 1) Follow steps 9-14 above, using a sweep generator as a signal source. 2) Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove woofer and test.
  • Page 14: Block Diagrams

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  • Page 18: Subwoofer Amp Troubleshooting

    ES150PW ES150PW Testing Flow Chart Start Test protection Dc voltage check ±Vcc,±15V Check U ±15Vcc etc Check transformer 168, Test limiter circuit 124, Check U Power on check LED red &green Check vol module Check THD output & connector power, noise cable&...
  • Page 19: Transmitter Troubleshooting

    ES150PW Transmitter Troubleshooting Flow Char t AMP no signal out Check,D1,L01,D05,Q04,D0 3,Q03,Q01,Q02 etc check +VD(17VDC) Check Q06,Q05 etc Check+VA(15VDC) Check+12VDC +3.6VDC Check,Q07,D08 .U01,D10,U02etc Check,U05,U06,U08,Q11 LED light green or red ,Q12,U03,U04 etc LED light green signal Check MD01 AINL,AINR CheckU07,U05,U06 etc...
  • Page 20: Receiver Pcb Troubleshooting

    ES150PW Wireless Receiver board Troubleshooting Flow Char t AMP no signal out Check,R505,U501,D501,L5 01,L502,U01, etc Check 3.7VDC Check U04,U02,U03,etc Check MD01 LRCK signal Check MD01 RX-11G signal Check LAUNCHER OK, END...
  • Page 21: Drawings

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  • Page 28: Electrical Parts List

    ES150PW ES150PW (120v) Electrical Parts List Part Number Description Qty Reference Designator MAIN/POWER SUPPLY PCB Resistors 109-1TSC103J0-E Resistor TSC05103J 10K +/-5% (RoHS) R237, 110-12621J15-E Resistor 620Ω 1/2W ±5% 15mm(RoHS) R238, 110-20152J20-E Resistor 1.5K 2W ±5% CF 20mm KINK(RoHS) R208, 113-50R10J10-E Resistor 0.1Ω...
  • Page 29 ES150PW Part Number Description Qty Reference Designator MAIN/POWER SUPPLY PCB 175-1c06v01-e Connector 6 PIN PITCH=2.5mm(RoHS) P107, 175-1d02v01-e Connector 2PIN PITCH=3.96mm(RoHS) P112, 175-1d05v01-e Connector 5PIN 3.96mm (RoHS) P113, INPUT/PREAMP PCB Resistors 118-08050000J-E SMD Resistor 0805 1/10W 0Ω±5%LF JP1,JP3, 118-08051000F-E SMD Resistor 0805 1/10W 100 ±1% LF...
  • Page 30 ES150PW Part Number Description Qty Reference Designator INPUT/PREAMP PCB C201,C213, 129-A823J633-E Capacitor 0.082U 63V ±5% MSC(RoHS) C310,C311,C109,C111,C123,C126,C129,C133,C134,C 135-3106M25-E Capacitor 10uF 25V ±20% (RoHS) 135-3107M16-E Capacitor 100uF 16V ±20% (RoHS) C152,C159,C160,C327,C328,C155,C156,C113,C115,C 135-3226M25-E C312,C151, Capacitor 85℃ 22uF ±20%25V LF 139-3227M16-E Capacitor 220uF 16V±20% (RoHS)
  • Page 31 ES150PW Part Number Description Qty Reference Designator CLASS D PCB ASS'Y (RECOMMENDED REPLACE ENTIRE MODULE PART# 051-A05102C-E) R12, 118-12064701J-E SMD Resistor 4.7K 5% 1206(RoHS) 118-12064751F-E SMD Resistor 4.75K 1206 1% (RoHS) 112-10180j00-e Resistor FMF 1W 18Ω 5%(RoHS) Capacitors 141-C0101K50-E SMD Capacitor 100pF 50V 10%1206 NP0 (RoHS)
  • Page 32 ES150PW Part Number Description Qty Reference Designator WIRELESS RECEIVER PCB 142-SV106M16H-E SMD Capacitor 10U 16V (RoHS) C12,C13,C18, 130-2B104KA03-E Capacitor 0.1uf 100V 10% (RoHS) C503, 135-3476M100-E Capacitor47uF 100V±20% 10*16 5mm (RoHS) C501, 135-3477M16-E Capacitor 85℃ 470uF ±20%16V LF C01,C04,C511,C506, Semiconductors SMD IC 74HC/HCT165(RoHS)PHILIPS 8-bit parallel-...
  • Page 33 ES150PW Part Number Description Qty Reference Designator MISCELLANEOUS/MECHANICAL 306-ABS-05079-0BAERear plastic tube 198*298*102H (RoHS) 311-ABS-00028-0BAEKnob 46077-W P.V.C.(RoHS) LEVEL, CROSSOVER 323-AL-05000-0LAE Heatsink 83.5*50.5*27.5H (RoHS) 325-FE-00400-0LAE PCB支架 58*9*13.5T (RoHS) 333-EVA-00188-0BAEEVA GASKET 170x5x1t WITH GLUE (RoHS) 333-EVA-00220-0BAEEVA GASKET LONG 225*15*1t UL(RoHS) 333-EVA-00866-0BAEFIREPROOFING EVA 48*18*1.5T (RoHS)
  • Page 34: Ic/Transistor Pinouts

    ES150PW October 2004 LM5008 High Voltage (100V) Step Down Switching Regulator General Description Features n Integrated 100V, N-Channel buck switch The LM5008 Step Down Switching Regulator features all of the functions needed to implement a low cost, efficient, Buck n Internal V regulator bias regulator.
  • Page 35 ES150PW Pin Description NAME DESCRIPTION APPLICATION INFORMATION Switching Node Power switching node. Connect to the output inductor, re-circulating diode, and bootstrap capacitor. Boost Pin (Boot–strap capacitor input) An external capacitor is required between the BST and the SW pins. A 0.01µF ceramic capacitor is recommended.
  • Page 36 ES150PW Philips Semiconductors Product specification 8-bit parallel-in/serial-out shift register 74HC/HCT165 When PL is HIGH, data enters the register serially at the FEATURES input and shifts one place to the right • Asynchronous 8-bit parallel load → Q → Q , etc.) with each positive-going clock •...
  • Page 37 ES150PW Philips Semiconductors Product specification 8-bit parallel-in/serial-out shift register 74HC/HCT165 PIN DESCRIPTION PIN NO. SYMBOL NAME AND FUNCTION asynchronous parallel load input (active LOW) complementary output from the last stage serial output from the last stage clock input (LOW-to-HIGH edge-triggered)
  • Page 38 ES150PW Philips Semiconductors Product specification 8-bit parallel-in/serial-out shift register 74HC/HCT165 Fig.4 Functional diagram. FUNCTION TABLE OPERATING MODES INPUTS REGISTERS OUTPUTS parallel load L - L H - H ↑ serial shift ↑ hold “do nothing” Note 1. H = HIGH voltage level...
  • Page 39 ES150PW CS4340 24-Bit, 96 kHz Stereo DAC for Audio Features Description Complete Stereo DAC System: Interpolation, The CS4340 is a complete stereo digital-to-analog sys- tem including digital interpolation, fourth-order delta- D/A, Output Analog Filtering sigma digital-to-analog conversion, digital de-emphasis 101 dB Dynamic Range and switched capacitor analog filtering.
  • Page 40 ES150PW CS4340 PIN DESCRIPTION Reset MUTEC Mute Control Serial Data SDATA AOUTL Left Analog Output Serial Clock / De-emphasis SCLK/DEM1 Analog Power Left/Right Clock LRCK AGND Analog Ground Master Clock MCLK AOUTR Right Analog Output Digital Interface Format DIF1 REF_GND Reference Ground...
  • Page 41 ES150PW STM809, STM810 STM811, STM812 Reset Circuit FEATURES SUMMARY PRECISION MONITORING OF 3V, 3.3V, and Figure 1. Packages 5V SUPPLY VOLTAGES TWO OUTPUT CONFIGURATIONS – Push-pull RST Output (STM809/811) – Push-pull RST Output (STM810/812) 140ms RESET PULSE WIDTH (MIN) LOW SUPPLY CURRENT - 6µA (TYP)
  • Page 42 ES150PW STM809/810/811/812 SUMMARY DESCRIPTION The STM809/810/811/812 MICROPROCESSOR value and keeping it asserted until V has risen RESET Circuits are low-power supervisory devic- above the preset threshold for a minimum period es used to monitor power supplies. They perform of time (t ).
  • Page 43 DO4918 Squeak 1.5 WHAM2 [WH4924 – WH4931] ES150PW High–Performance 2.4 GHz Digital Wireless Audio Solution EATURES • Analog or Digital Audio Input/Output • 48 kHz, 16-bit digital, stereo audio transmission • Digital volume control, manual mute • Auto mute (when signal lost), digital noise gate •...
  • Page 44 ES150PW WHAM2 Receiver Pinout Pin# Pin Name Analog I/O Digital I/O Description Default Default RFVCC RFVCC RFVCC RF Voltage Power Input RFGND RFGND RFGND RF Ground Digital Ground Digital Power Input /RESET /RESET /RESET Reset input (active low) SPI0 Chip Select (CS0) PB1...
  • Page 45 ES150PW 1.4 A DVANCED INOUT ONFIGURATION The WHAM2 pinout can be configured differently than above for certain applications. This customization can be performed at the time of production or during product assembly. The following two diagrams and two tables describe how to configure the WHAM2 for different operations by changing jumpers and components on the modules themselves.
  • Page 46 ES150PW WHAM2 RX Jumpers and Options Jumpers/ WH4925/29 WH4927/31 Pin Name Components Pin Function Default config. Default config. Edge pin-16 J3 = 0R Pin 16 is GPIO port pin PC0 J4 = DNP (FW configurable as input or output.) J3 = DNP...
  • Page 47 ES150PW...
  • Page 48: Schematics

    ES150PW U106:D U106:C TL074 TL074 U106:B TL074 U106:A TL074 P106 U106:E U106:F...
  • Page 49 ES150PW U105:D U105:C U105:A U105:B TL072 TL072...
  • Page 50 ES150PW D401 LED_5DIA Green...
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  • Page 55 ES150PW L501 R505 U501 C506 C507 C503 C505 L502 D501 220u 10R-1/4W-MO LM5008 470u .1/100V 10BQ100 C501 C508 R503 R501 47u/100V 120R-1% 330K 470u C104 100n P501 R504 240R-1% R502 270K P502...
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  • Page 57 ES150PW C318 100P R317 U109:B R319 TL-072 C311 U109:C R332 220R C327 C320 R320 R330 100u C332 104z R321 100P C328 C312 C322 C319 100u U109:D 104z R333 100P 220R R316 R318 C310 R314 R300 100R C304 U109:A R331 R322...
  • Page 58 ES150PW U108:A TL-072 U102:C U102:D U101:A TL074 TL074 TL-072 U101:B TL-072 U103:A TL-072 U102:A TL074 U102:B TL074 U103:B TL-072 U108:C U101:C U102:E U103:C U108:B TL-072 U101:D U102:F U103:D U108:D...
  • Page 59 ES150PW...

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