Sea Ray 205 Sport Owner's Manual
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Sea Ray 205 Sport Owner's Manual

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Sea Ray
Owner's
Manual
205 Sport
Owner's Manual Part Number: MRP 1803628

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  • Page 1 Sea Ray Owner’s Manual 205 Sport Owner’s Manual Part Number: MRP 1803628...
  • Page 3 The Owner’s Manual Packet, to be kept on board your include the engine, engine control and steering Sea Ray, gives you important information on all the system. Throughout the Owner’s Manual you will features of your Sea Ray. For years of trouble-free...
  • Page 4 THIS PAGE LEFT INTENTIONALLY BLANK 205 Sport...

  • Page 5: Ntroduction

    These are included with your Owner’s Manual Packet. Locate and read • U.S. Power Squadron the individual warranties; then put them together for easy future reference. The Sea Ray warranty is on ® • Canadian Power and Sail Squadrons the warranty information card in your packet and is •...

  • Page 6: Hull Identification Number (Hin)

    ERVICE ARTS AND EPAIR FOR When your boat needs service, parts or repair, take it to an authorized Sea Ray® dealer. To find a dealer in your area call: 1-800-SRBOATS Fax: 1-314-213-7878 D o m e s t i c / I n t e r n a t i o n a l or on the web at www.searay.com...
  • Page 7 Thank you for your decision to buy a Sea Ray. The Limited Warranty is subject to change at any time at Sea Ray’s discretion. The information contained herein is general information about the Limited Warranty for the owner’s general knowledge, and does not alter or amend the terms of the Limited Warranty.

  • Page 8: Table Of Contents

    19. Nautical Terms ..........1.15 D. Bilge Blower ........... 4.2 20. Key to Symbols on Control & Prints ....1.16 E. Engine and Stern Drive ........4.3 21. 205 Sport Warning Label Locations ....1.17 F. Bilge Layout ........... 4.5 205 Sport...
  • Page 9 8. Water Sports Tower (Optional) ........ 7.3 NDEX 9. Swim Platform and Ladder ........7.4 10. Fire Extinguisher Port .......... 7.4 11. Canvas ............... 7.4 A. Installation Tips ..........7.5 B. Trailering with Canvas ........7.6 C. Canvas Care and Maintenance ..... 7.6 205 Sport...
  • Page 10 ® Inc. reserves the right to make changes at any time, without notice, in the colors, equipment, specifications, materials and prices of all models, or to discontinue models. Should changes in production models be made, Sea Ray is not ®...

  • Page 11: Ection Safety

    Replace any label which becomes illegible. Replacement safety labels can be obtained by • Being aware of your passengers’ safety at all calling your dealer or Sea Ray at 1-800- times; and SRBOATS for information on how to contact the •...

  • Page 12: Legally Mandated Minimum Required Equipment

    Carbon Monoxide can kill you. Other: Your Sea Ray is equipped with the required navigation lights, engine exhaust and ventilation Open all doors, curtains, windows, and hatches to let systems.
  • Page 13 BLOCKING HULL EXHAUSTS. OPERATING AT OPERATING ENGINE AND/OR GENERATOR LLUSTRATION IN CONFINED SPACES. LLUSTRATION SLOW SPEED OR DEAD IN THE WATER. LLUSTRATION LLUSTRATION USING CANVAS OPERATING WITH THE BOW HIGH. WINDS BLOWING EXHAUST TOWARD LLUSTRATION LLUSTRATION GOOD VENTILATION. BOAT OCCUPANTS. 205 Sport...

  • Page 14: Lifesaving Equipment

    Size PFDs for the wearer. Children require special but the turning action is not as attention in the use of PFDs. pronounced; used in calm, inland waters or where quick rescue is likely. Test PFD buoyancy at least once a year. 205 Sport...

  • Page 15: Additional Recommended Equipment For Safe Operation

    - Socket set (metric or U.S. Standard as and rough water. appropriate) • Above idle speed, all passengers must be - Electrical tape and duct tape seated on the seats provided. 205 Sport...

  • Page 16: Power Capacity

    THIS BOAT COMPLIES WITH U.S. COAST 10. S GUARD SAFETY STANDARDS IN EFFECT ON TABILITY THE DATE OF CERTIFICATION SEA RAY BOATS, INC. MANUFACTURER: Your boat was manufactured to specific stability and VONORE, TN flotation standards for the capacity shown on the MODEL: 205SP certification plate.

  • Page 17: Maintain Control

    Nearby boats face similar risks in avoiding a collision with you. • You are responsible for passenger’s actions. If they place themselves or the boat in danger, immediately correct them. 205 Sport...

  • Page 18: Weather

    Boat use is limited to small lakes, rivers and into the wind with enough power to maintain slow canals. headway. Your 205 Sport is Design Category C. • If you encounter fog, determine your position, set a safe course, slow down and alert other The wind speed and wave height specified as the boats of your presence with a sound signal.

  • Page 19: Chart Your Course

    Let others know where you are going. A float plan describes your intended cruising course and itinerary, boat description, and your expected time and date of return. Give the float plan to a friend or 205 Sport...

  • Page 20: Skiing

    IVERS LAGS TURN TURN RIGHT TURN LEFT STOP . 1.10.2) WHITE BLUE WHITE GO FASTER GO SLOWER SPORT DIVER’S CODE ALPHA FLAG FLAG SKIER IN WATER CUT MOTOR OK AFTER FALL BACK TO DOCK 205 Sport 1.10...

  • Page 21: Emergency Situations

    ETURNING TO THE ICTIM • Extinguish smoking materials, shut off blowers, • Immediately make everyone aware of the stoves, engines and generators. incident and keep the victim in sight. 205 Sport 1.11...

  • Page 22: Flooding, Swamping And Capsizing

    • Shut off engine. • Account for everyone on board and check for injuries. • Put out the anchor to prevent drifting. • Have everyone put on PFDs. 205 Sport 1.12...

  • Page 23: Safety Hotlines

    Community. problem yourself. See the proper manuals for assistance in troubleshooting the engine, Further information concerning these requirements steering and engine controls. may be obtained from Sea Ray Customer Service: ® 1-800-SRBOATS. • If you are not sure you can fix the problem, or if conditions are adverse, signal for help.
  • Page 24 United States. CAUTION FOR BOATS WITH VACUFLUSH HEADS ONLY ® Do not place facial tissues, paper towels or sanitary napkins in head. Such material can damage the waste disposal system and the environment. 205 Sport 1.14...

  • Page 25: Nautical Terms

    Headroom – vertical distance between the deck and cabin or canopy top. Helm – steering console. Hull – the basic part of a boat that provides buoyancy to float the weight of the craft and its load. 205 Sport 1.15...
  • Page 26 ENGINE ROTATIONAL FUEL GENERAL DIESEL FUEL LIFT POINT BILGE PUMP PROPELLER SPEED RUNNING LIGHTS BILGE BLOWER INTERIOR LIGHT COCKPIT LIGHTS ANCHOR LIGHT WINDSHIELD WIPER UNDER POWER WINDSHIELD WINDSHIELD COMPASS ANCHOR HORN WIPER AND WASHER WASHER BATTERY 205 Sport 1.16...
  • Page 27 20. 205 Spor 20. 205 Spor 20. 205 Sport t t t t W W W W W ar ar ar ar arning La ning La ning La bel Loca bel Loca tions tions 20. 205 Spor 20. 205 Spor...
  • Page 28 L L L L L I I I I I B B B B B A A A A A GE NTENTION NTENTION NTENTION NTENTION NTENTIONALL ALLY Y Y Y Y LANK LANK LANK LANK LANK 1. 18 205 Sport...

  • Page 29: Section 2 • General Boat Arrangement

    BOW AND STERN EYES: The bow eye must be 2. When persons are on the working deck area, used to haul the boat onto a trailer. The stern eyes for anchoring, mooring or in emergencies, they 205 Sport...

  • Page 30: Passenger Location

    Wear slip resistant footwear secured to your feet and hold on to rails or boat structure. DANGER Rotating propellers can injure or kill you. Shut off engine when persons are in water, near boat, on swim platform or ladder. 205 Sport...

  • Page 31: Basic Boat Dimensions And Clearances

    RIVE NBOARD UTBOARD NGINE . 2.3.2) 5. P ENGINE Your Sea Ray has been equipped with propellers ® which our tests have shown to be the best suited for general use under normal conditions and load. STERN DRIVE (LOWER UNIT)

  • Page 32: General Deck Layout

    SUN PAD STERN LIGHT HOLDER ENGINE BOX (UNDER SUNPAD) SWIM PLATFORM FOLDING SWIM LADDER SKI TOW FUEL FILL COMPANION SEAT FLOOR STORAGE COOLER WITH DRAIN STEREO (INSIDE GLOVE BOX) PORT BOW STORAGE AFT JUMP SEATS (OPTIONAL) BACK-TO-BACK LOUNGER (OPTIONAL) 205 Sport...
  • Page 33 VOLT FUEL METER SPEEDOMETER TACHOMETER WITH HOURMETER DEPTH GAUGE (OPTIONAL) TRIM GAUGE IGNITION SWITCH BILGE BLOWER BILGE PUMP NAVIGATION ANCHOR LIGHTS WIPER HORN SWITCH SWITCH LIGHTS SWITCH SWITCH SWITCH BUTTON COMPASS (OPTIONAL) STEREO REMOTE 12 VOLT ACCESSORY RECEPTACLE 205 Sport...
  • Page 34 2 • G ECTION ENERAL RRANGEMENT 8. F UNCTION AND OCATION OF HROUGH UTOUTS TARBOARD HROUGH UTOUTS . 2.6.1) BILGE PUMP HROUGH UTOUTS . 2.6.2) COOLER DRAIN ILGE HROUGH UTOUTS RANSOM HROUGH UTOUTS . 2.6.3) . 2.6.4) TRANSDUCER GARBOARD DRAIN 205 Sport...

  • Page 35: Description Of Major Controls

    It may be necessary to differences in the stern drive position to determine use the “throttle only” button in order to pump fuel the trim position you prefer under various conditions. into the engine for ease in starting. 205 Sport...

  • Page 36: Ignition Shutdown Switch (Standard On Side Mount Controls)

    In these situations, the safety of the boat and its passengers is enhanced by using the ignition shutdown switch, since the boat will stop when the operator can no longer control the boat. 205 Sport...

  • Page 37: Important Gauges

    REFER TO OWNER’S MANUAL PACKET FOR Shut down engine immediately if gauges are not in INSTRUCTIONS AND WARRANTY INFORMATION. normal ranges, or alarm sounds. Do not restart engine until problems are corrected. 205 Sport...

  • Page 38: Navigation And Anchor Light

    (VISIBLE 2 NAUTICAL MILES) (VISIBLE 2 NAUTICAL MILES) SCREW IN TYPE CONNECTOR COMPRESSION TYPE CONNECTOR DECK ANCHOR LIGHT FITTING Read the “Federal Requirements and Safety Tips for Recreational Boats” provided in your kit. WHITE LIGHT (VISIBLE 2 NAUTICAL MILES) 205 Sport 2.10...

  • Page 39: Pre-Launch, Launch And Post-Launch Checklist

    A damaged hull can be unsafe; it could cause the boat dangers of Carbon Monoxide (CO) information to sink. in this manual. Use a trailer that can properly support the boat’s weight and shape. Get professional help in picking the right trailer for your boat. 205 Sport...

  • Page 40: Trailer Launching And Loading

    (port) side of the boat. Do not confuse the • If possible, position boat with the left (port) side waste pump out cap with the fuel fill cap. against the fueling dock so that the fuel fill cap is easily accessible from the dock. 205 Sport...

  • Page 41: Boarding

    Gasoline must have boat balanced. room for expansion. • Stow gear and equipment so that it is accessible, but everything is to be stored in places so as to 205 Sport...

  • Page 42: Personal Flotation Devices (Pfds)

    MANUAL and listening for the pump running and check to see that bilge water is being pumped overboard. 205 Sport...
  • Page 43 6. Place drive unit in full . 3.5.4) DOWN/IN position. IF OIL PRESSURE GOES ABOVE OR BELOW OPERATING RANGE, SHUT ENGINE DOWN IMMEDIATELY. GET TRAINED HELP TO FIND AND FIX THE PROBLEM. 205 Sport...

  • Page 44: Shifting To Drive The Boat

    The drive MUST BE INSPECTED AT LEAST TWICE A YEAR unit will engage and boat will BY YOUR SEA RAY DEALER. See section 8 of start to move slowly in either this manual for inspection, service and maintenance forward or reverse.
  • Page 45 ABLE OUTING . 3.7.1) . 3.7.2) STEERING WHEEL STEERING CABLE POWER STEERING CYLINDER FLUID PRESSURE LINE FLUID RETURN LINE HELM STEERING RACK FLUID CHECK & ADD FLUID RETURN LINE STEERING CABLE THROTTLE CONTROL BOX SHIFT CABLE THROTTLE CABLE 205 Sport...
  • Page 46 3 • U ECTION SING NTENTIONALLY LANK 205 Sport...

  • Page 47: Bilge & U Nderwater

    After removing your boat from the water, unthread the drain plug to drain the bilge. BILGE PUMP FLOAT SWITCH THROUGH-HULL VENT RAIN . 4.1.1) ILGE UMP AND ILGE LOWER WITCH . 4.1.3) TRANSOM HULL URETHANE CAULK DRAIN PLUG GARBOARD DRAIN BILGE PUMP BILGE BLOWER 205 Sport...
  • Page 48 The bilge pump is protected by two fuses, one in blower or ventilation intake operation. Engine performance may be adversely affected. the fuse block located behind the control station (See Fig. 6.3.1) and the other in a fuse holder 205 Sport...

  • Page 49: Engine And Stern Drive

    A badly damaged or distorted propeller or shaft TABS is an obvious cause of vibration. Run at slow speed to shore. REPLACE IMMEDIATELY. • If the engine mounts fail and the engine can contact the hull while it is running, vibration will 205 Sport...
  • Page 50 Coat the propeller shaft with an anti-seize lubricant. ROPELLER . 4.4.4) SECURING ROPELLER TABS . 4.4.2) COAT WITH ANTI-SEIZE LUBRICANT PROPELLER CONTINUITY WASHER THRUST HUB PROPELLER NUT NUT RETAINER THRUST WASHER PROPELLER SHAFT 205 Sport...

  • Page 51: Bilge Layout

    4 • B & U ECTION ILGE NDERWATER F. B ILGE AYOUT ILGE AYOUT . 4.5.1) BLOWER HOSE BLOWER BATTERY BILGE PUMP FLOAT SWITCH POWER TRIM PUMP DEPTH TRANSDUCER (OPTIONAL) BATTERY SWITCH (W/ CE OPTION ONLY) 205 Sport...
  • Page 52 4 • B & U ECTION ILGE NDERWATER NTENTIONALLY LANK 205 Sport...

  • Page 53: Section 5 • Fuel System

    The 205 Sport standard gasoline fuel system IPHON ALVE consists of a 37 gallon (140 Liters) fuel tank, fuel .

  • Page 54: Fueling Precautions

    Never start an engine until you are certain that fuel fumes are not present in the engine compartment usage. As a fuel gauge backup check, deduct or elsewhere in the boat. the average hourly fuel usage from fuel tank 205 Sport...

  • Page 55: Section 6 • Electrical System

    If your boat will not be used for several weeks or CAUTION more, remove the batteries from the boat and connect them to a charger. To prevent arcing or damage to the alternator, always disconnect battery cables before doing any work on the engine’s electrical system. 205 Sport...
  • Page 56 6 • E ECTION LECTRICAL YSTEM ATTERY ABLE OUTING . 6.2.1) BATTERY ENGINE STARTER TERMINAL NEGATIVE TERMINAL CE O ATTERY WITH ATTERY WITCH NLY WITH PTION . 6.2.2) GUEST BATTERY BATTERY SWITCH ENGINE STARTER TERMINAL NEGATIVE TERMINAL 205 Sport...

  • Page 57: Battery Switch (Only With Ce Option)

    4. BILGE BLOWER 5. WIPER explosive gasoline fumes/vapors and hydrogen gas 6. BILGE PUMP from batteries being charged. A spark produced 7. STEREO when connecting a jumper cable can cause an 8. 12VDC RECEPTACLE 9. ACCESSORY explosion. 10. ACCESSORY 205 Sport...

  • Page 58: Volt Accessory Receptacle

    To minimize electrolytic corrosion of the metals on your boat, zinc anode plates are provided to protect underwater hardware. Zinc, being much less “noble” than the copper-based alloys and aluminum used in underwater fittings, will deteriorate first and protect the other metals. 205 Sport...
  • Page 59 Zinc anodes require replacement about every six engineering division for technical reference and months if the boat is operated in salt water. In fresh service technicians. Sea Ray does not ® water, the zinc anodes can be replaced about once recommend that you attempt to work on the boat’s...

  • Page 60: Electrical Schematics

    6 • E ECTION LECTRICAL YSTEM LECTRICAL CHEMATICS ARNESS . 6.6.1) DRAWING NO. 09-871 REVISION 2 DRAWING NO. 09-878 205 Sport...
  • Page 61 Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics DC W IRING IAGRAM . 6.7.1) DRAWING NO. 09-601 (1 OF 2) REVISION 6 205 Sport...
  • Page 62 Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics DC W IRING IAGRAM . 6.8.1) DRAWING NO. 09-601 (2 OF 2) REVISION 6 205 Sport...

  • Page 63: Ection Options Ccessories

    CCESSORIES AND OCATION . 7.1.1) NAVIGATION LIGHT COMPASS (OPTIONAL) ANCHOR/ROPE LOCKER COOLER W/ DRAIN GUEST FLOOR STORAGE (OPTIONAL) LIFT AFT SEAT TO ACCESS STORED IN PORT SIDE PANEL SWIM PLATFORM & LADDER CANVAS CONVERTIBLE TOP STORAGE (UNDER HATCH) 205 Sport...

  • Page 64: Aft Seat

    NTERTAINMENT YSTEM OLT RECEPTACLE .7.2.1) The entertainment system on the 205 Sport consists of a 12V AM/FM radio, single CD unit located in the glove box on the port dash. The system includes two (2) waterproof speakers. The optional Premier Stereo upgrade also...
  • Page 65 If equipped, the water sport tower provides a raised TO AVOID RISK OF SERIOUS INJURY OR DEATH SHUT OFF ENGINE WHEN NEAR SWIMMERS OR PRIOR TO attached point (ski tow pylon) for the ski rope. The USING SWIM PLATFORM AND BOARDING LADDER. 205 Sport...

  • Page 66: Swim Platform And Ladder

    SUN PAD AFT SEATING trailering. If a mooring cover was not included with your Sea Ray, please see your dealer or local marine supply store. Attached to the inside of the Bimini Top is a DANGER tag for Carbon Monoxide Gas (CO)

  • Page 67: Installation Tips

    BIMINI AFT CURTAIN FRONT (OPTIONAL) CURTAINS The optional canvas package for the 205 Sport (OPTIONAL) consists of a convertible top with boot, aft curtain, side curtains, cockpit cover, tonneau cover and a canvas storage bag. The following individual canvas options are available:...

  • Page 68: Trailering With Canvas

    If a mooring cover was not included with your Sea Ray, please see your dealer or local marine supply store. The Convertible or Bimini Top, side curtains and rear (aft) cover, however, must be removed when trailering.

  • Page 69: Nspection

    • Canvas Clean Owner’s Manual p. 9.2 As Needed Controls Steering Check for proper operation To be done by Sea Ray dealer every six months Power steering oil level Engine Manual • Throttle Lubricate. Include all shift Engine Manual •...

  • Page 70: Summary Guide For Inspection, Service And Maintenance

    Check for loose, damaged Owner’s Manual p. 8.4 • or missing parts Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Trim Tabs Fluid Check and add as needed Trim Tab Manual • Zincs (Also see **Mercathode System)

  • Page 71: Inspection, Service And Maintenance Protocol

    • Check all wiring for proper support. 2. E • Check all wiring insulation for signs of fraying Engine failure or malfunction, when away from or chafing. shore, can be dangerous. Make certain you do the 205 Sport...

  • Page 72: Topside And Supplies

    F. F YSTEM an expiration date. • Check the signaling equipment and emergency ASOLINE flares. Make sure all items are within their • Fill fuel tank with gasoline and the recommended expiration dates. 205 Sport...

  • Page 73: Fitting Out After Storage

    Lubricate cable end guide pivot point with SAE and/or fittings below the water line which 30W engine oil. • Test the navigation lights. • Check power steering fluid level in the power steering pump reservoir. • Check all wiring for loose connections. 205 Sport...
  • Page 74 FLUID HERE qualified dealers authorized by manufacturer of the steering system of your boat. HELM STEERING RACK DETAILED OPERATING INSTRUCTIONS AND WARRANTY INFORMATION ARE PROVIDED BY THE STEERING EQUIPMENT MANUFACTURER AND CAN BE FOUND WHEEL IN THE OWNER’S PACKET. 205 Sport...

  • Page 75: Section 9 • Care & Refinishing

    • Minor scratches and deeper stains that do not Wash the gelcoat and fiberglass regularly with clean, penetrate the gelcoat may be removed by light fresh water. Wax gelcoated surfaces to maintain the sanding and buffing. 205 Sport...

  • Page 76: Permanently Moored Or Docked Boats

    (not aviation or ethyl) NOTE: There are EPA regulations regarding gasoline or aliphatic naphtha (no aromatic content). bottom paint application. Consult your Sea Ray ® dealer for proper application methods. Do not use solvents such as acetone, silicone...

  • Page 77: Exterior Upholstery Fabric

    Owner’s Manual Packet. NOTICE Always clean spots, stains, etc., immediately. Test an unseen area of fabric before cleaning stain, to insure that cleaning material will not cause damage. REFER TO THE OWNER'S MANUAL PACKET FOR INSTRUCTIONS AND OTHER CLEANING INFORMATION. 205 Sport...
  • Page 78 9 • C & R ECTION EFINISHING NTENTIONALLY LANK 205 Sport...

  • Page 79: Ndex

    NDEX Schematics ............6.5 Wire Harness Routing ........6.6 12 Volt Accessory Receptacle ...... 6.4, 7.2 Wiring System Maintenance ......8.3 Emergency Situations ......... 1.11 Engines Accessories. See Layout: Accessory Locations Engine Alarm System ........2.8 Maintenance ..........4.3, 8.3 Starting ..............
  • Page 80 Lifesaving Equipment ........... 1.4 Spillage, Fuel & Oil ..........4.1 See also Personal Flotation Devices (PFD’s) Stability ..............1.6 Lifting ..............2.1 Stainless Steel ............9.2 Lights, Navigation and Anchor .... 2.10, 6.4, 7.3 Stains ..............9.1 Load Capacity ............1.5 Steering System ...........

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