Neuton CE6.2 Safety & Operating Instructions Manual
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Neuton CE6.2 Safety & Operating Instructions Manual

Battery powered mower with optional attachments
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N
Power Equipment
EUTON
75 Meigs Road
Vergennes, VT 05491
Toll-Free phone: 1-866-NEUTON1 (638-8661)
Fax: 1-802-877-1213
Website: www.neutonpower.com
E-
:
@
.
MAIL
INFO
NEUTONPOWER
COM
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.
Battery-Powered Mower
w/Optional Attachments
Safety & Operating Instructions
UPDATED
MAY 2010
Model: CE6.2

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Summary of Contents for Neuton CE6.2

  • Page 1 Battery-Powered Mower w/Optional Attachments Safety & Operating Instructions Model: CE6.2 UPDATED MAY 2010 Power Equipment EUTON 75 Meigs Road Vergennes, VT 05491 Toll-Free phone: 1-866-NEUTON1 (638-8661) Fax: 1-802-877-1213 Website: www.neutonpower.com MAIL INFO NEUTONPOWER READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.
  • Page 2 If you have not already ordered it, be sure to try the CE6.2’s Trimmer Attachment, too. This option makes the CE6.2 the only mower that can also trim and edge your lawn – saving you steps, plus a whole garage full of separately powered equipment.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1: Introducing the NEUTON Mower CE6.2 ..................1 About this Manual ................................1 Conventions used in this Manual..........................2 Chapter 2: Important Safety Considerations ....................3 Safety and Information Labels ............................. 3 Protecting Yourself and Those around You ......................5 Dressing Appropriately..............................
  • Page 4 Cleaning the Trimmer ..............................52 Attaching and Using the Striper Roller ........................52 Chapter 10: Parts Lists, Schematic Diagrams, and Warranty..............55 Parts List - NEUTON CE6.2 Mower..........................55 Schematic Diagrams - NEUTON CE6.2 Mower......................59 Parts List - Optional MA 3.6 Trimmer ........................61 Schematic Diagram - Optional MA 3.6 Trimmer....................61...

  • Page 5: Chapter 1: Introducing The Neuton Mower Ce6.2

    NEUTON Mower makes lawn care easy and enjoyable, year after year. As you get to know your NEUTON Mower, you will discover that it is strong, light, easy to maintain, and whisper quiet. It is clean, too, because it runs on a Battery. You will breathe easy and keep your lawn beautiful the smart, fun way –...

  • Page 6: Conventions Used In This Manual

    THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MOWER. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY. This is a helpful hint to guide you in getting the most out of your NEUTON Mower. NOTE: This information may be helpful to you in using your Mower.

  • Page 7: Chapter 2: Important Safety Considerations

    Chapter 2: Important Safety Considerations We want you to enjoy years of safe and productive use from your NEUTON Battery-Powered Mower. We do not want you injured, so please take a few moments to read the following instructions for safely operating your new machine.
  • Page 8 The following Information labels are located on the Battery and the Battery slot edge. Battery Operating Tips Label (237441) Battery Insertion Label (196021) The following WARNING label is located on the Bagger. Bagger WARNING Label (237451) The following WARNING label is located on the Battery Charger. Battery Charger WARNING Label (237521) www.neutonpower.com...

  • Page 9: Protecting Yourself And Those Around You

    Dressing Appropriately • ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHEN USING YOUR NEUTON MOWER OR TRIMMER TO PROTECT YOUR EYES FROM POSSIBLE THROWN OBJECTS. USE A FACE OR DUST MASK WHEN OPERATING IN DUSTY CONDITIONS. •...

  • Page 10: Preparing To Use Your Mower Or Trimmer

    THOROUGHLY FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THE MOWER AND TRIMMER BEFORE STARTING. • NEVER OPERATE THE NEUTON MOWER OR TRIMMER WITHOUT THE PROPER GUARDS, SAFETY SWITCHES, OR OTHER SAFETY AND PROTECTIVE DEVICES IN PLACE AND PROPERLY CONNECTED. INSPECT THE MACHINE AND CUTTING BLADE (OR TRIMMER CORD) TO DETERMINE PROPER INSTALLATION OF THESE DEVICES, AND THEY ARE IN GOOD REPAIR, AND OPERATE PROPERLY.

  • Page 11: Operating Your Mower Or Trimmer Safely

    THE BLADE. NOTE: Excessive vibration is generally a sign of trouble. • DO NOT USE YOUR NEUTON MOWER OR TRIMMER FOR ANY JOB OTHER THAN THE INTENDED USE. • ONLY USE THE TRIMMER FOR TRIMMING GRASS, WEEDS, AND OTHER VEGETATION.

  • Page 12: Handling The Battery Safely

    NEUTON CHARGER OUTPUT VOLTAGE PRINTED ON THE CHARGER LABEL MATCHES THE VOLTAGE OF YOUR BATTERY. USE OF A DIFFERENT CHARGER MAY NOT ALLOW THE BATTERY TO FULLY RECHARGE AND MAY CAUSE A FIRE OR EXPLOSION. USE OF A NON-APPROVED NEUTON CHARGER WILL VOID YOUR WARRANTY.

  • Page 13: Chapter 3: Setting Up Your Neuton Mower

    Neuton Power Equipment Toll-Free at: 1-866-NEUTON1 (638-8661). NEUTON Mower Package Checklist Neuton Power Equipment ships the following items (Figure 1 on page 10) in your Mower package. Please check to make sure you have everything listed below: •...
  • Page 14 Mulching Plug NEUTON CE 6.2 Mower Bagger Side Discharge Chute (shown w/ Handle mounted) Battery Battery Charger Safety Key 36mm Wrench & 3/4” Wrench Figure 1 www.neutonpower.com...

  • Page 15: Assembling Your Neuton Mower

    Step 1: Read the Safety & Operating Instructions before proceeding. The NEUTON Mower is a motorized cutting machine that uses a sharp Blade. For your safety, and for best results, it is important to read the information in “Chapter 2: Important Safety Considerations” before you assemble or use the Mower.
  • Page 16 Step 2: Adjust the Handlebar Height To keep the Mower from moving while you adjust the Handlebar, place your foot behind one of the wheels. 1. Push down on the Handlebar Adjust Lever (Figure 2) and fold the Handlebar up to a comfortable position for you, and then release the Lever.
  • Page 17 Align the Plug in the Mower. • Start to push the top of the Plug in first. • Then put pressure towards the bottom and slide in Engage Notch the Plug. Figure 6 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 18 Rear Bagger The NEUTON Rear Bagger lets you cut and catch your grass clippings, eliminating the need to rake. The Rear Bagger easily attaches to the rear of the Mower (Figure 7). The Bagger is shipped unassembled. The following instructions outline the steps necessary to assemble, install, and remove the Bagger.
  • Page 19 Use the Cloth Handle (Figure 13) Latch Hook at the rear of the Bagger to move the contents toward the front as you empty the Bagger. Support Rod Figure 12 Cloth Handle Figure 13 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 20 Step 6: Insert the Battery after Being Fully Charged 1. Orient the Battery as shown in Figure 14a. Align the black side of the Battery with the side of the Mower housing where the label reads “Insert Battery with the black side along this edge.” NOTE: The indentations on the bottom of the Battery must line up with the metal tabs in the bottom the Battery compartment.
  • Page 21 Adjust Lever Cover Release Button (1 each side) Battery (under cover) Tools Access Cover (under cover) Cutting Height Lever (under Cover) Trimmer Port (Optional Trimmer) Safety Key Slot (under Cover) Figure 15 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...

  • Page 22: Controls And Features

    Controls and Features Make certain that you are familiar with the Controls, Parts, and operation of your NEUTON CE6.2 Mower before using it. ⇒ Analog Voltage Gauge The Analog Voltage Gauge indicates the amount of Battery life remaining. The yellow area indicates acceptable voltage whereas the red area indicates low voltage.

  • Page 23: Cutting Height Lever

    • Power OFF (center position), used to Power/Mode Switch conserve Battery power (green Status Indicator Light goes out); and • Auxiliary (forward position), used when operating the Optional Trimmer. Figure 18 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 24 ⇒ Analog Voltage Gauge The Analog Voltage Gauge (Figure 19) indicates the amount of Battery life remaining. The yellow area indicates acceptable voltage whereas the red area indicates low voltage. You should raise the Cutting Height or mow slower if the gauge momentarily drops into the red area. Recharge the Battery if the gauge stays in the red area.

  • Page 25: Neuton Ce6.2 Product Specifications

    Approximate Run Time 45 - 60 minutes for fully charged Battery Battery Charger Included. 36V Charger, plugs into standard electrical outlet Charge Time 10 – 12 Hours maximum Meets CPSC Mower Safety Standards Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 26 NOTES: www.neutonpower.com...

  • Page 27: Chapter 4: Operating Your Neuton Mower

    NOTE: The length of time that a Battery can hold a charge while mowing depends upon lawn conditions; tall or thick grass makes the Mower work harder causing the Battery to discharge faster. Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...

  • Page 28: Adjusting The Cutting Height

    Adjusting the Cutting Height Using the Cutting Height Lever located under the Access Cover (Figure 20), adjust the Cutting Height so that you cut off only one (1) to two (2) inches of grass at a time. 1. Open the Access Cover and remove the Safety Key.

  • Page 29: Starting The Motor And Engaging The Blade

    STARTING, STOPPING, AND RESTARTING AN ELECTRIC MOTOR REPEATEDLY WITHIN A FEW SECONDS CAN GENERATE A GREAT DEAL OF HEAT AND DAMAGE THE MOTOR. TO PROTECT THE LIFE OF YOUR NEUTON MOWER, ALWAYS WAIT AT LEAST FIVE (5) SECONDS AFTER STOPPING BEFORE RESTARTING THE MOWER.

  • Page 30: Stopping The Motor And Blade

    Cut thicker grass at a higher Cutting Height, or cut a narrower swath. Do not force the Mower forward in thick grass; rather, cut it with a couple of passes. Your NEUTON Mower will do a better and safer job when cutting at a steady pace.

  • Page 31: Chapter 5: Charging And Caring For The Battery

    The Battery The NEUTON Mower comes with a sealed, lead acid Battery already installed at the factory. The Battery is 36 volts and rated at 10 amp-hours. The Battery should not leak, regardless of the position in which it is stored. Read “Handling the Battery Safely” in Chapter 2 for additional information.

  • Page 32: Charging The Battery

    IF DAMAGE TO THE CHARGER OCCURS, DISCONTINUE USE OF THE CHARGER IMMEDIATELY AND VISIT OUR WEBSITE AT WWW.NEUTONPOWER.COM OR CALL NEUTON POWER EQUIPMENT TOLL FREE AT: 1-866- NEUTON1 (638-8661) FOR A REPLACEMENT CHARGER. DO NOT ABUSE THE CORD. NEVER CARRY THE CHARGER BY THE CORD.

  • Page 33: Charging With The Battery Out Of The Mower

    DISCONNECT THE ROUND CHARGER PLUG FROM THE BATTERY. IF YOU REMOVE THE ROUND CHARGER PLUG FIRST, THE EXPOSED CONNECTOR COULD BE ACCIDENTALLY SHORT-CIRCUITED BY FOREIGN MATERIAL, WHICH MIGHT CAUSE A FIRE. Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...

  • Page 34: Recharging After Each Use Of The Mower

    Battery charge, then you should stop using the Mower and either replace or recharge the Battery. Unlike “Smart Batteries” found in devices such as cell phones, you should NOT run the NEUTON Mower Battery until completely drained. You will reduce the long-term performance of the Battery if allowed to run to full depletion.

  • Page 35: Recharging To Full Charge For Off-Season Storage

    Leaving the Battery with a full charge is the best way to store the Battery. • Over time, Batteries will slowly discharge. For more information on storing your Mower, see “Chapter 7: Maintaining and Storing your NEUTON Mower”. Safety & Operating Instructions...

  • Page 36: Caring For The Battery

    • Use only an approved 36-Volt NEUTON Charger to charge the Battery. Make sure that the NEUTON Charger output voltage printed on the Charger label matches the voltage of your Battery. Use of a different Charger may not allow the Battery to fully recharge and may cause a fire or explosion. Use of a non- approved NEUTON Charger will void your warranty.

  • Page 37: Chapter 6: Optional Attachments

    Chapter 6: Optional Attachments You can purchase Optional Attachments for your NEUTON Mower. To order any of these Optional Attachments, please visit our website at www.neutonpower.com or call Neuton Power Equipment Toll Free 1-866-NEUTON1 (638-8661). Your NEUTON Mower shipped with the Side Discharge Chute, allowing you to discharge grass clippings as the standard mowing mode, a rear Bagger which allows you collect grass clippings, and a Mulching Plug that allows you to mulch clippings.

  • Page 38: Blade Sharpener

    Blade Sharpener The NEUTON Blade Sharpener (Figure 27) is a very useful hand-held sharpener. 1. Remove the Blade and secure it in a vise. 2. Position the carbide insert of the Sharpener, which has a “-“ sign, against the edge to be sharpened.

  • Page 39: Chapter 7: Servicing And Storing Your Neuton Mower

    FREQUENTLY, AND REPLACE THEM WITH THE MANUFACTURERS RECOMMENDED PARTS WHEN NECESSARY. • CHECK THE BLADE AND MOTOR MOUNTING BOLTS AT FREQUENT INTERVALS FOR PROPER TIGHTNESS. USE ONLY AUTHORIZED NEUTON REPLACEMENT PARTS. • KEEP YOUR MOWER FREE OF GRASS, LEAVES, OR OTHER DEBRIS BUILD-UP. •...

  • Page 40: Cleaning Your Mower

    Cleaning Your Mower Periodically clean your Mower to ensure peak performance. BEFORE PERFORMING THE FOLLOWING CLEANING PROCEDURES, REMOVE THE SAFETY KEY AND BATTERY TO PREVENT ACCIDENTAL STARTING. Supplies Needed: • Clean, damp cloth or sponge • Mild soap or detergent (if needed) •...

  • Page 41: Removing And Attaching The Blade

    36mm Wrench (supplied with Mower under the Access Cover) • 3/4" Wrench (supplied with Mower under the Access Cover) • Torque Wrench • Heavy Gloves WEAR HEAVY GLOVES TO PROTECT YOUR HANDS WHEN REMOVING AND ATTACHING THE BLADE. Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...

  • Page 42: Sharpening The Blade

    Blade (assuming the Blade is otherwise in good condition). Blade Adapter Tools and Supplies Needed: • (See list on previous page) • Fine-Toothed File or NEUTON Blade Sharpener (optional) • Safety Glasses • Vise Hex Adapter Blade Nut 1.

  • Page 43: Balancing The Blade

    NOTE: When sharpening a used Blade, be especially careful to keep it balanced. If in doubt, replace the Blade with a new one. Of course, you can always have a Mower Service sharpen and balance your Blade. Balanced Screwdriver Figure 30 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...

  • Page 44: Storing Your Neuton Mower

    Storing Your NEUTON Mower ALWAYS STOP THE MOTOR, WAIT FOR THE BLADE TO STOP MOVING, REMOVE THE SAFETY KEY AND REMOVE THE BATTERY TO PREVENT ACCIDENTAL STARTING DURING STORAGE. Whether you store the Mower for a short or long period, always remember these important guidelines: •...

  • Page 45: Chapter 8: Troubleshooting Tips

    If you continue to experience problems or need repairs beyond these minor adjustments, visit our website at www.neutonpower.com or call Neuton Power Equipment Toll Free at: 1-866-NEUTON1 (638-8661) for assistance. ALWAYS REMOVE THE SAFETY KEY AND BATTERY BEFORE PERFORMING ANY ADJUSTMENTS, MAINTENANCE, OR REPAIRS TO YOUR MOWER.
  • Page 46 ALWAYS REMOVE THE SAFETY KEY AND BATTERY BEFORE PERFORMING ANY ADJUSTMENTS, MAINTENANCE, OR REPAIRS TO YOUR MOWER. ROBLEM ORRECTIVE CTION ⇒ The Battery was probably not at full charge prior to Mowing. Charge the Battery, The Mower runs, but the cutting if necessary.
  • Page 47 ⇒ Verify your Standard 110V wall outlet is functioning correctly by plugging a lamp or other electrical device into the same socket on the wall outlet you are intending to use. Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 48 NOTES: www.neutonpower.com...

  • Page 49: Chapter 9: Optional Ma 3.6 Trimmer And Ma 5.6 Striper Roller

    Safety and Information Labels You will find the following labels on the Trimmer Warning and Safety Instructions label (237541) Operating Instructions label (237461) Danger label (224581) Head Adjustment label (237481) Release label (237471) Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...

  • Page 50: Operating Your Trimmer Safely

    Trimmer and Edger. The Trimmer can cut an eleven (11) inch swath through lawn grass and light weeds The NEUTON Trimmer ships fully assembled and ready to use. Also included are two (2) replacement Cord Spools for the Trimmer. Figure 31...

  • Page 51: Attaching, Removing And Using The Trimmer

    Slot in the Mower. Once it has started to pull Release Button out, you can release the Button. Hold the Mower (Figure 32) so that it will not roll when removing the Trimmer. Figure 33 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...

  • Page 52: Adjusting The Trimmer Head

    Adjusting the Trimmer Head Before adjusting the Trimmer, you must first decide to Edge or Trim your lawn. To set the Trimmer Head for edging or trimming, push in the Trimmer Head Adjustment Button on top of the Trimmer and rotate the Trimmer Head to the Trim or Edge position (Figure 34 or 35) until the Head snaps into position.

  • Page 53: Starting The Trimmer

    Starting the Trimmer The Battery in the NEUTON Mower powers the Trimmer, making the cutting cord spin. Make sure the Battery has a full charge before you begin. • STARTING, STOPPING, AND RESTARTING AN ELECTRIC MOTOR REPEATEDLY WITHIN A FEW SECONDS CAN GENERATE A GREAT DEAL OF HEAT AND DAMAGE THE MOTOR.

  • Page 54: Advancing The Cord

    Advancing the Cord Each time the Trimmer starts or comes to a complete stop, the Trimmer’s Cutting Cord automatically advances and cuts itself to 5-1/2" resulting in an eleven (11) inch cutting swath. You can also manually advance the Cord. 1.

  • Page 55: Maintaining And Storing The Neuton Trimmer

    Maintaining and Storing the NEUTON Trimmer This section explains how to clean and store the Trimmer, replace the Spool, and change the Spool Housing. ALWAYS REMOVE THE SAFETY KEY BEFORE REMOVING THE TRIMMER FROM THE MOWER, PERFORMING ANY ADJUSTMENTS, MAINTENANCE, SPOOL CHANGES, OR REPAIRS TO THE TRIMMER. ALLOW THE TRIMMER TO COOL AT LEAST FIVE (5) MINUTES BEFORE SERVICING OR STORING.

  • Page 56: Cleaning The Trimmer

    The Striper Roller (Figure 40) easily attaches with Hooks into pre-formed Slots (one each side) at the rear of the NEUTON Mower (Figure 41). You can use either the Bagger attachment (recommended) or the Mulching Plug (but not the Side Discharge Chute) with the Striper Roller.
  • Page 57 See Figure 45 on the next page for some examples of lawn patterns you can create with your new Striper Roller. Hooks End Cap installed in Slots Figure 42 Figure 43 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 58 Figure 44 www.neutonpower.com...

  • Page 59: Chapter 10: Parts Lists, Schematic Diagrams, And Warranty

    Chapter 10: Parts Lists, Schematic Diagrams, and Warranty Parts List - NEUTON CE6.2 Mower NOTE: Part numbers listed are available through Neuton Power Equipment Item # Description Part # Item # Description Part # Spring, Battery Pack Cover 240821 Base, Fixed, Trimmer Arm...
  • Page 60 Item # Description Part # Item # Description Part # Contact, Electrical, CU 176101 Spring, Extension 240971 Connector 240941 Nut, Connector 176411 Screw 240141 Axle, Rear 238721 Washer 196701 Plate, Rear Axle, Metal (Right) 238781 Label, Serial Number Plate, Front Axle, Metal 238691 Deck, Lower, Mower 238571...
  • Page 61 Screw, 4mm x 10mm Guard, Discharge Cable, Main Label, Discharge Guard 176701 (DANGER) Handlebar Steel Tube w/Gear Label, Discharge Guard 237371 (WARNING) Knob, Start, Orange Screw, Rivet, 8mm x 18mm L Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 62 Item # Description Part # Item # Description Part # Washer, Lock w/Cap Mesh, Bagger 240071 Guide, Cable Flap, Rear 238601 Nut, Connector, Small Bar, Rear Flap 238611 Nut, Connector, Big Plug, Mulching 238811 Button, Height Adjustment of 124 – Chute, Discharge 238821 Handlebar Right...

  • Page 63: Schematic Diagrams - Neuton Ce6.2 Mower

    Schematic Diagrams - NEUTON CE6.2 Mower 080111 Safety & Operating Instructions NEUTON CE6.2 Battery-Powered Mower -...
  • Page 64 071101 080111 www.neutonowners.com...

  • Page 65: Parts List - Optional Ma 3.6 Trimmer

    Parts List - Optional MA 3.6 Trimmer NOTE: Part numbers listed are available through Neuton Power Equipment Item # Description Part # MA 3.6 Trimmer w/o Cutter Head 240101 2 - 4 Cutter Head Assembly 177051 Housing, Cartridge 195891 Spool w/Cord...
  • Page 66 NOTES: www.neutonpower.com...
  • Page 67 Neuton Power Equipment however, limits the implied warranties of ® merchantability and fitness in duration to a period of two (2) years, one (1) year for the NEUTON Attachments and Accessories, in personal residential household use.
  • Page 68 Daily Checklist for your NEUTON Mower To help maintain your NEUTON Mower for optimum performance, we recommend you follow this checklist each time you use your machine. [ ] BATTERY: Make sure the Battery has a full charge. [ ] CLEAN: Before inserting the Safety Key, inspect the Mower Blade and clean it to remove any debris (such as grass or twigs) that might be clinging to the Blade from its last use.

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