Neuton CE 6.2 Safety And Operating Instructions Manual

Neuton CE 6.2 Safety And Operating Instructions Manual

Battery-powered mower w/optional attachments
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Battery-Powered Mower
w/Optional Attachments
Safety & Operating Instructions
Model: CE 6.2
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.

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Summary of Contents for Neuton CE 6.2

  • Page 1 Battery-Powered Mower w/Optional Attachments Safety & Operating Instructions Model: CE 6.2 READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.
  • Page 2 If you have not already ordered it, be sure to try the CE 6.2’s Trimmer Attachment, too. This option makes the CE 6.2 the only mower that can also trim and edge your lawn – saving you steps, plus a whole garage full of separately powered equipment.
  • Page 3: Table Of Contents

    Table of Contents Chapter 1: Introducing the NEUTON Mower CE 6.2... 1 About this Manual ... 1 Conventions used in this Manual... 2 Chapter 2: Important Safety Considerations ... 3 Safety and Information Labels ... 3 Protecting Yourself and Those around You ... 5 Dressing Appropriately...
  • Page 4 Cleaning the Trimmer ...50 Attaching and Using the Striper Roller ...50 Chapter 10: Parts Lists, Schematic Diagrams, and Warranty...53 Parts List - NEUTON CE 6.2 Mower...53 Schematic Diagrams - NEUTON CE 6.2 Mower...57 Parts List - Optional MA 3.6 Trimmer ...59 Schematic Diagram - Optional MA 3.6 Trimmer...59...
  • Page 5: Chapter 1: Introducing The Neuton Mower Ce 6.2

    NEUTON Mower makes lawn care easy and enjoyable, year after year. As you get to know your NEUTON Mower, you will discover that it is strong, light, easy to maintain, and whisper quiet. It is clean, too, because it runs on a Battery. You will breathe easy and keep your lawn beautiful the smart, fun way –...
  • Page 6: Conventions Used In This Manual

    THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MOWER. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY. This is a helpful hint to guide you in getting the most out of your NEUTON Mower. NOTE: This information may be helpful to you in using your Mower.
  • Page 7: Chapter 2: Important Safety Considerations

    Chapter 2: We want you to enjoy years of safe and productive use from your NEUTON Battery-Powered Mower. We do not want you injured, so please take a few moments to read the following instructions for safely operating your new machine.
  • Page 8 The following Information labels are located on the Battery and the Battery slot edge. Battery Operating Tips Label (237441) Battery Insertion Label (196021) The following WARNING label is located on the Bagger. Bagger WARNING Label (237451) The following WARNING label is located on the Battery Charger. Battery Charger WARNING Label (237521) 1-866-NEUTON1 (638-8661) www.neutonpower.com...
  • Page 9: Protecting Yourself And Those Around You

    Dressing Appropriately • ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHEN USING YOUR NEUTON MOWER OR TRIMMER TO PROTECT YOUR EYES FROM POSSIBLE THROWN OBJECTS. USE A FACE OR DUST MASK WHEN OPERATING IN DUSTY CONDITIONS. •...
  • Page 10: Preparing To Use Your Mower Or Trimmer

    THOROUGHLY FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THE MOWER AND TRIMMER BEFORE STARTING. • NEVER OPERATE THE NEUTON MOWER OR TRIMMER WITHOUT THE PROPER GUARDS, SAFETY SWITCHES, OR OTHER SAFETY AND PROTECTIVE DEVICES IN PLACE AND PROPERLY CONNECTED. INSPECT THE MACHINE AND CUTTING BLADE (OR TRIMMER CORD) TO DETERMINE PROPER INSTALLATION OF THESE DEVICES, AND THEY ARE IN GOOD REPAIR, AND OPERATE PROPERLY.
  • Page 11: Operating Your Mower Or Trimmer Safely

    THE BLADE. NOTE: Excessive vibration is generally a sign of trouble. • DO NOT USE YOUR NEUTON MOWER OR TRIMMER FOR ANY JOB OTHER THAN THE INTENDED USE. • ONLY USE THE TRIMMER FOR TRIMMING GRASS, WEEDS, AND OTHER VEGETATION.
  • Page 12: Handling The Battery Safely

    NOTE: See additional details on Battery care in “Chapter 5: Charging and Caring for the Battery”. No list of Warnings and Cautions can be all-inclusive. If situations occur not covered by this manual, the operator must apply common sense and operate the NEUTON Mower or Trimmer in a safe manner. Visit out website at www.neutonpower.com...
  • Page 13: Chapter 3: Setting Up Your Neuton Mower

    1-866-NEUTON1 (638-8661). NEUTON Mower Package Checklist Neuton, Inc. ships the following items (Figure 1 on page 10) in your Mower package. Please check to make sure you have everything listed below: • NEUTON CE 6.2 Battery-Powered Mower •...
  • Page 14 Mulching Plug NEUTON CE 6.2 Mower Bagger Side Discharge Chute (shown w/ Handle mounted) Battery Battery Charger Safety Key 36mm Wrench & 3/4” Wrench Figure 1 1-866-NEUTON1 (638-8661) www.neutonpower.com...
  • Page 15: Assembling Your Neuton Mower

    Step 1: Read the Safety & Operating Instructions before proceeding. The NEUTON Mower is a motorized cutting machine that uses a sharp Blade. For your safety, and for best results, it is important to read the information in “Chapter 2: Important Safety Considerations” before you assemble or use the Mower.
  • Page 16 Step 2: Adjust the Handlebar Height To keep the Mower from moving while you adjust the Handlebar, place your foot behind one of the wheels. 1. Push down on the Handlebar Adjust Lever (Figure 2) and fold the Handlebar up to a comfortable position for you, and then release the Lever.
  • Page 17 Align the Plug in the Mower. • Start to push the top of the Plug in first. • Then put pressure towards the bottom and slide in the Plug. NEUTON CE 6.2 Battery-Powered Mower - Discharge Guard Hangers Side Discharge Chute Figure 5 Figure 6 Safety &...
  • Page 18 Bag Clips Figure 9b Rear Bagger The NEUTON Rear Bagger lets you cut and catch your grass clippings, eliminating the need to rake. The Rear Bagger easily attaches to the rear of the Mower (Figure 7). The Bagger is shipped unassembled.
  • Page 19 4. To empty the Bagger, tilt the Top Handle forward. Use the Cloth Handle (Figure 13) at the rear of the Bagger to move the contents toward the front as you empty the Bagger. NEUTON CE 6.2 Battery-Powered Mower - Figure 10 Latch Hooks Top Handle Figure 11...
  • Page 20 Step 6: Insert the Battery after Being Fully Charged 1. Orient the Battery as shown in Figure 14a. Align the black side of the Battery with the side of the Mower housing where the label reads “Insert Battery with the black side along this edge.” NOTE: The indentations on the bottom of the Battery must line up with the metal tabs in the bottom the Battery compartment.
  • Page 21 Start Knob Power/Mode Switch Voltage Status Gauge Indicator Light Handlebar Adjust Lever (1 each side) NEUTON CE 6.2 Battery-Powered Mower - Control Bar Cover Release Button Battery (under cover) Tools (under cover) Cutting Height Lever (under Cover) Figure 15 Safety & Operating Instructions...
  • Page 22: Controls And Features

    Controls and Features Make certain that you are familiar with the Controls, Parts, and operation of your NEUTON CE 6.2 Mower before using it. ⇒ Analog Voltage Gauge The Analog Voltage Gauge indicates the amount of Battery life remaining. The yellow area indicates acceptable voltage whereas the red area indicates low voltage.
  • Page 23: Cutting Height Lever

    Power OFF (center position), used to conserve Battery power (green Status Indicator Light goes out); and • Auxiliary (forward position), used when operating the Optional Trimmer. NEUTON CE 6.2 Battery-Powered Mower - Positions 1=1.2" (3.0cm) 2=1.5" (3.8cm) 3=2.0" (5.1cm) 4=2.8" (7.0cm)
  • Page 24 ⇒ Analog Voltage Gauge The Analog Voltage Gauge (Figure 19) indicates the amount of Battery life remaining. The yellow area indicates acceptable voltage whereas the red area indicates low voltage. You should raise the Cutting Height or mow slower if the gauge momentarily drops into the red area. Recharge the Battery if the gauge stays in the red area.
  • Page 25: Neuton Ce 6.2 Product Specifications

    Voltage Type Weight Approximate Run Time Battery Charger Charge Time Meets CPSC Mower Safety Standards NEUTON CE 6.2 Battery-Powered Mower - 3800 18,000 ft./min. 5 – 6 10 – 12 750W, 36V DC/50 Amp Under 80 Decibels Safety Control Bar...
  • Page 26 1-866-NEUTON1 (638-8661) www.neutonpower.com...
  • Page 27: Chapter 4: Operating Your Neuton Mower

    NOTE: The length of time that a Battery can hold a charge while mowing depends upon lawn conditions; tall or thick grass makes the Mower work harder causing the Battery to discharge faster. NEUTON CE 6.2 Battery-Powered Mower - Operating Your NEUTON Mower...
  • Page 28: Adjusting The Cutting Height

    Adjusting the Cutting Height Using the Cutting Height Lever located under the Access Cover (Figure 20), adjust the Cutting Height so that you cut off only one (1) to two (2) inches of grass at a time. Access Cover Figure 20 Each position adjusts the Mower’s Blade level to a different Cutting Height.
  • Page 29: Starting The Motor And Engaging The Blade

    STARTING, STOPPING, AND RESTARTING AN ELECTRIC MOTOR REPEATEDLY WITHIN A FEW SECONDS CAN GENERATE A GREAT DEAL OF HEAT AND DAMAGE THE MOTOR. TO PROTECT THE LIFE OF YOUR NEUTON MOWER, ALWAYS WAIT AT LEAST FIVE (5) SECONDS AFTER STOPPING BEFORE RESTARTING THE MOWER.
  • Page 30: Stopping The Motor And Blade

    Cut thicker grass at a higher Cutting Height, or cut a narrower swath. Do not force the Mower forward in thick grass; rather, cut it with a couple of passes. Your NEUTON Mower will do a better and safer job when cutting at a steady pace.
  • Page 31: Chapter 5: Charging And Caring For The Battery

    UNDERSTAND ALL INSTRUCTIONS AND THE BATTERY IS FULLY CHARGED. The Battery The NEUTON Mower comes with a sealed, lead acid Battery already installed at the factory. The Battery is 36 volts and rated at 10 amp-hours. The Battery should not leak, regardless of the position in which it is stored.
  • Page 32: Charging The Battery

    Charging the Battery You must charge the Battery before using your Mower for the first time and after every use. You can charge the Battery in or out of the Mower. The performance of your Mower is the same, regardless of which charging method you choose.
  • Page 33: Charging With The Battery Out Of The Mower

    Mower and either replace or recharge the Battery. Unlike “Smart Batteries” found in devices such as cell phones, you should NOT run the NEUTON Mower Battery until completely drained. You will reduce the long-term performance of the Battery if allowed to run to full depletion.
  • Page 34: Recharging To Full Charge For Off-Season Storage

    IF A DEPLETED BATTERY IS STORED, THE CHARGING CAPACITY OF THE BATTERY MIGHT DECREASE. When storing the Battery for periods up to six (6) months, Neuton, Inc. recommends that you leave the Battery on the Charger. It is important that the Battery be stored in a dry location and that the temperature remains between -4ºF (-20ºC) and +104ºF (+40ºC).
  • Page 35: Caring For The Battery

    Always keep the Battery away from water, heat sources (stoves, radiators, open flame, etc.), and hazardous chemicals. • Always use the NEUTON Mower CE 6.2 Charger to charge the Battery; never attempt to use any other Charger. Use of a different Charger may cause a fire or explosion. •...
  • Page 36 1-866-NEUTON1 (638-8661) www.neutonpower.com...
  • Page 37: Chapter 6: Optional Attachments

    Chapter 6: You can purchase Optional Attachments for your NEUTON Mower. To order any of these Optional Attachments, please visit our website at NEUTON1 (638-8661). Your NEUTON Mower shipped with the Side Discharge Chute, allowing you to discharge grass clippings as the standard mowing mode, a rear Bagger which allows you collect grass clippings, and a Mulching Plug that allows you to mulch clippings.
  • Page 38: Blade Sharpener

    Blade Sharpener The NEUTON Blade Sharpener (Figure 28) is a very useful hand-held sharpener. 1. Remove the Blade and secure it in a vise. 2. Position the carbide insert of the Sharpener, which has a “-“ sign, against the edge to be sharpened.
  • Page 39: Chapter 7: Servicing And Storing Your Neuton Mower

    FREQUENTLY, AND REPLACE THEM WITH THE MANUFACTURERS RECOMMENDED PARTS WHEN NECESSARY. • CHECK THE BLADE AND MOTOR MOUNTING BOLTS AT FREQUENT INTERVALS FOR PROPER TIGHTNESS. USE ONLY AUTHORIZED NEUTON REPLACEMENT PARTS. • KEEP YOUR MOWER FREE OF GRASS, LEAVES, OR OTHER DEBRIS BUILD-UP. •...
  • Page 40: Cleaning Your Mower

    Cleaning Your Mower Periodically clean your Mower to ensure peak performance. BEFORE PERFORMING THE FOLLOWING CLEANING PROCEDURES, REMOVE THE SAFETY KEY AND BATTERY TO PREVENT ACCIDENTAL STARTING. Supplies Needed: • Clean, damp cloth or sponge • Mild soap or detergent (if needed) •...
  • Page 41: Removing And Attaching The Blade

    36mm Wrench (supplied with Mower under the Access Cover) • 3/4" Wrench (supplied with Mower under the Access Cover) • Torque Wrench • Heavy Gloves WEAR HEAVY GLOVES TO PROTECT YOUR HANDS WHEN REMOVING AND ATTACHING THE BLADE. NEUTON CE 6.2 Battery-Powered Mower - Safety & Operating Instructions...
  • Page 42: Sharpening The Blade

    Blade (assuming the Blade is otherwise in good condition). Tools and Supplies Needed: • (See list on previous page) • Fine-Toothed File or NEUTON Blade Sharpener (optional) • Safety Glasses • Vise 1. Remove the Blade (see steps 1 thru 5 above).
  • Page 43: Balancing The Blade

    NOTE: When sharpening a used Blade, be especially careful to keep it balanced. If in doubt, replace the Blade with a new one. Of course, you can always have a Mower Service sharpen and balance your Blade. NEUTON CE 6.2 Battery-Powered Mower - Balanced Figure 31 Safety &...
  • Page 44: Storing Your Neuton Mower

    Storing Your NEUTON Mower ALWAYS STOP THE MOTOR, WAIT FOR THE BLADE TO STOP MOVING, REMOVE THE SAFETY KEY AND REMOVE THE BATTERY TO PREVENT ACCIDENTAL STARTING DURING STORAGE. Whether you store the Mower for a short or long period, always remember these important guidelines: •...
  • Page 45: Chapter 8: Troubleshooting Tips

    ⇒ The Blade may be unbalanced, bent, or damaged. Remove the Safety Key and Battery, turn the Mower over, remove the Blade, and check its condition. Replace with a new Blade if necessary. NEUTON CE 6.2 Battery-Powered Mower - Troubleshooting Tips www.neutonpower.com or call Neuton, Inc.
  • Page 46 ALWAYS REMOVE THE SAFETY KEY AND BATTERY BEFORE PERFORMING ANY ADJUSTMENTS, MAINTENANCE, OR REPAIRS TO YOUR MOWER. ROBLEM ORRECTIVE ⇒ The Battery was probably not at full charge prior to Mowing. Charge the Battery, The Mower runs, but the cutting if necessary.
  • Page 47: Chapter 9: Optional Ma 3.6 Trimmer And Ma 5.6 Striper Roller

    You will find the following labels on the Trimmer Warning and Safety Instructions label (237541) Head Adjustment label (237481) NEUTON CE 6.2 Battery-Powered Mower - Optional MA 3.6 Trimmer and MA 5.6 Striper Roller Danger label (224581) Safety & Operating Instructions...
  • Page 48: Operating Your Trimmer Safely

    Trimmer and Edger. lawn grass and light weeds The NEUTON Trimmer ships fully assembled and ready to use. Also included are two (2) replacement Cord Spools for the Trimmer. The Trimmer can cut an eleven (11) inch swath through Figure 32 1-866-NEUTON1 (638-8661) www.neutonpower.com...
  • Page 49: Attaching, Removing And Using The Trimmer

    Slot in the Mower. Once it has started to pull out, you can release the Button. Hold the Mower (Figure 33) so that it will not roll when removing the Trimmer. NEUTON CE 6.2 Battery-Powered Mower - Figure 33 Figure 34 Safety & Operating Instructions...
  • Page 50: Adjusting The Trimmer Head

    Adjusting the Trimmer Head Before adjusting the Trimmer, you must first decide to Edge or Trim your lawn. To set the Trimmer Head for edging or trimming, push in the Trimmer Head Adjustment Button on top of the Trimmer and rotate the Trimmer Head to the Trim or Edge position (Figure 35 or 36) until the Head snaps into position.
  • Page 51: Starting The Trimmer

    Starting the Trimmer The Battery in the NEUTON Mower powers the Trimmer, making the cutting cord spin. Make sure the Battery has a full charge before you begin. • STARTING, STOPPING, AND RESTARTING AN ELECTRIC MOTOR REPEATEDLY WITHIN A FEW SECONDS CAN GENERATE A GREAT DEAL OF HEAT AND DAMAGE THE MOTOR.
  • Page 52: Advancing The Cord

    Advancing the Cord Each time the Trimmer starts or comes to a complete stop, the Trimmer’s Cutting Cord automatically advances and cuts itself to 5-1/2" resulting in an eleven (11) inch cutting swath. You can also manually advance the Cord. 1.
  • Page 53: Maintaining And Storing The Neuton Trimmer

    (Figure 40) so it won’t turn and unscrew (counterclockwise) the Spool Housing with your hand and remove it. 3. Install a new Spool Housing in the reverse order and securely tighten by hand. NEUTON CE 6.2 Battery-Powered Mower - Opening Housing Figure 39 Housing Figure 40 Safety &...
  • Page 54: Cleaning The Trimmer

    The Striper Roller (Figure 41) easily attaches with Hooks into pre-formed Slots (one each side) at the rear of the NEUTON Mower (Figure 42). You can use either the Bagger attachment (recommended) or the Mulching Plug (but not the Side Discharge Chute) with the Striper Roller.
  • Page 55 See Figure 45 on the next page for some examples of lawn patterns you can create with your new Striper Roller. End Cap installed Figure 43 NEUTON CE 6.2 Battery-Powered Mower - Figure 44 Safety & Operating Instructions Hooks in Slots...
  • Page 56 Figure 45 1-866-NEUTON1 (638-8661) www.neutonpower.com...
  • Page 57: Chapter 10: Parts Lists, Schematic Diagrams, And Warranty

    Chapter 10: Parts List - NEUTON CE 6.2 Mower NOTE: Part numbers listed are available through Neuton, Inc. Item # Description Spring, Battery Pack Cover (small) Cover, Battery Pack Spring, Extension of Spring for Battery Pack Cover Pin, Battery Pack Cover (POM)
  • Page 58 Item # Description Contact, Electrical, CU Connector Screw Washer Label, Serial Number Deck, Lower, Mower Plate, Mounting, Motor Screw w/3mm Lock Washer Adapter, Blade 45, 47 Blade, Aero Cutting, MA 6.2 Blade, Aero Adapter, Hex Nut w/Flange, Blade 48,49 Left Rear Wheel Replacement 67-69 Cap, Hub, Wheel Wheel, Rear, Left, Assembly...
  • Page 59 Switch, Mow/Aux, Orange Cable, Switch w/Indicator Light Screw, 4mm x 10mm Cable, Main Handlebar Steel Tube w/Gear Knob, Start, Orange NEUTON CE 6.2 Battery-Powered Mower - Part # Item # Description 238681 Bar, Control, Orange 250091 Spring, Control Bar 238641...
  • Page 60 Item # Description Washer, Lock w/Cap Guide, Cable Nut, Connector, Small Nut, Connector, Big Button, Height Adjustment of Handlebar Right Spring, Height Adjustment Button Right Label, WARNING, Pinch Point Plate, Steel for Fixed Handlebar Right Washer, Flat Washer, Flat Rivet, 28.7mm Long Gear, Ratchet Bar, Rear Discharge for Bagger and Chute...
  • Page 61: Schematic Diagrams - Neuton Ce 6.2 Mower

    Schematic Diagrams - NEUTON CE 6.2 Mower 080111 Safety & Operating Instructions NEUTON CE 6.2 Battery-Powered Mower -...
  • Page 62 071101 080111 1-866-NEUTON1 (638-8661) www.neutonowners.com...
  • Page 63: Parts List - Optional Ma 3.6 Trimmer

    Parts List - Optional MA 3.6 Trimmer NOTE: Part numbers listed are available through Neuton, Inc. Item # Description MA 3.6 Trimmer w/o Cutter Head 2 - 4 Cutter Head Assembly Housing, Cartridge Spool w/Cord Cover, Spool Housing, Green Schematic Diagram - Optional MA 3.6 Trimmer NEUTON CE 6.2 Battery-Powered Mower -...
  • Page 64 Notes: 1-866-NEUTON1 (638-8661) www.neutonpower.com...
  • Page 65: Year Limited Warranty

    Neuton, Inc. certifies that the NEUTON CE 6.2 Battery-Powered Mower is fit for ordinary purposes for which a product of this type is used. Neuton, Inc. however, limits the implied warranties of merchantability and fitness in duration to a ®...
  • Page 66 Daily Checklist for your NEUTON Mower To help maintain your NEUTON Mower for optimum performance, we recommend you follow this checklist each time you use your machine. [ ] BATTERY: Make sure the Battery has a full charge. [ ] CLEAN: Before inserting the Safety Key, inspect the Mower Blade and clean it to remove any debris (such as grass or twigs) that might be clinging to the Blade from its last use.

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