Curtis G4 TP2S Service Manual

Single head brewer

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Model
G4TP2S
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
IMPORTANT: Equipment
to be installed to comply
with applicable govern-
mental plumbing/electrical codes
having jurisdiction.
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
Service Manual – G4 TP2S Single Head Brewer
Important Safeguards/Symbols
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance
should be performed by an authorized Wilbur Curtis Company Service Technician.
• DO NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, DO NOT open service panels. There are no user serviceable
parts inside.
• Keep hands and other items away from hot areas of the unit during operation.
• Never clean with scouring powders or harsh chemicals.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
This Curtis Generation 4 Unit is Factory Pre-Set and Ready to Go Right from the Box.
Following are the Factory Settings for your G4 Coffee Brewing System:
• Brew Temperature = 200°F
• Brew Volume = Set to Vessel Requirement.
System Requirements:
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model.
SETUP STEPS
1. The unit should be level (left to right - front to back), on a secure surface.
2. Connect the water line to the water inlet fitting on the rear of the unit. Water volume flow to the machine
should be consistent. Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute.
NOTE: A water filtration system must be used to help maintain trouble-free operation. In areas with
extremely hard water, we highly recommend the use of a Curtis approved water filter. For our full line
of filters, please log on to www.wilburcurtis.com. A water filtration system will greatly prolong the life
of the unit and enhance the quality and taste of the product.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so
that the unit can be moved for cleaning.
2. This unit must be installed with adequate backflow protection to comply with applicable federal,
state and local codes.
3. Water pipe connections and fixtures directly connected to a portable water supply shall be sized,
installed and maintained in accordance with federal, state, and local codes.
3. Connect the unit to electrical outlet with appropriate amperage rating (see serial tag on machine).
4. Once power has been supplied to the unit, flip the toggle switch to the 'ON' position (located on the rear of
the unit), the water tank will begin to fill. When the water level in the tank reaches the probe, the heating
element(s) will turn on.
5. Water in the heating tank will require approximately a half hour before reaching operating temperature
(factory setting of 200°F). Where applicable, turn on the Universal Control Module (UCM). When the unit
reaches operating temperature, it will display "READY TO BREW".
For the latest specifications and information go to www.wilburcurtis.com
Technical Support: 1-800-995-0417 M-F 5:30am-4:00pm PT
W
C
C
ilbur
urtis
ompany
• Water Bypass = On for LARGE & MEDIUM Brew Only
Email: techsupport@wilburcurtis.com
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Summary of Contents for Curtis G4 TP2S

  • Page 1 Curtis approved water filter. For our full line having jurisdiction. of filters, please log on to www.wilburcurtis.com. A water filtration system will greatly prolong the life of the unit and enhance the quality and taste of the product.
  • Page 2: Coffee Brewing Instructions

    Your Curtis G4/Gold Cup Series is Factory Pre-Set for Optimum Performance. After connection to water and power; turn on the brewer at the rear toggle switch. You will hear a beep and the status lights will come on for a moment.
  • Page 3 STATUS LIGHTS BREW BUTTONS CURTIS LOGO TO ENTER PROGRAMMING Tap Curtis logo 5 times to bring up the ACCESS CODE screen. CONTROL SYMBOLS All of these symbols may not be visible at one time.
  • Page 4 Menu Tree This chart explains how to enter the program mode and menu selections available from the MAIN MENU.
  • Page 5: Menu Features

    Menu Features...
  • Page 6: Brew Settings

    Menu Features BREW SETTINGS...
  • Page 7: System Fault Messages

    System Fault Messages...
  • Page 8 Brew Access Code...
  • Page 9 USB – Easy Programming There are two methods that can be used to change the default settings on G4 brewers. They can be programmed at the brewer by the touch screen universal control module (UCM) or the settings can be changed using the USB (Universal Serial Bus) data port on the side of the brewer. Using the USB connection and a flash memory data storage device will easily reprogram the settings simply by copying data. The flash drive can upload or download the entire setting from one G4 brewer, into another G4 brewer. This eliminates the need to walk through the usual steps in reprogramming that would be required when you use the touch screen to make a change. This is an advantage for a service technician when standardizing the program settings on multiple G4 brewers. Use a USB drive with USB 2.0 support and a type-A USB connection. Storage capacity should be 2 GB minimum.
  • Page 10 Illustrated Parts Main View ITEM № PART № DESCRIPTION WC-61509 COVER, TOP WRAP WC-13462 HARNESS ASSY, COMPLETE G4TP2S10/G4TPC25S10 WC-1825 FAUCET, ASSY HOT WATER TP2S, TP2T WC-14045-101 CURRENT SENSOR ASSY G4 WC-8559* RELAY, SOLID STATE 40A W/INTEGRATED HEAT SINK WC- 103 * SWITCH, TOGGLE NON-LIT DPST 25A 125/250VAC RESISTIVE WC-3528 LEG, 4”...
  • Page 11 Illustrated Parts Heating Tank ITEM № PART № DESCRIPTION WC-5853-102 COVER, TOP HEATING TANK WC-43062* GASKET, TANK LID WC-37266* KIT, TANK OVERFLOW ELBOW FITTING WC-5502-01* KIT, LIQUID LEVEL PROBE W/HEX FITTING, O-RING & NUT WC-37357* KIT, STRAIGHT PLASTIC FITTING & BUSHING WC-37365* KIT, TANK INLET FITTING WC-62034...
  • Page 12 Illustrated Parts Top Wrap ITEM № PART № DESCRIPTION WC- 844-101* VALVE, BYPASS 120V-14W NON ADJUSTABLE W/RESTRICTOR (WC-2945) WC-37122* KIT, DUMP VALVE RIGHT WC-2977-101K* KIT, SPRAYHEAD FITTING PLASTIC WC-43089* GASKET, 1.00” OD x .625” ID x .030” THK RED SILICONE 40 SHORE WC- 589-101 TRANSFORMER,120/230V-24V 4.8A W/LEADS &...
  • Page 13: Illustrated Parts List

    Illustrated Parts List ITEM NO. PART NO. DESCRIPTION WC-5350* TUBE, SILICONE Ø1/2” ID x Ø3/4” OD x 1/8” WALL WC-5231* COMPOUND, SILICONE 5 OZ TUBE WC-5310* TUBE, 5/16 ID x 1/8W SILICONE GEM-6 * FILTER, 500PK GEM-12/230A/WC-37308 * RECOMMENDED PARTS TO STOCK Rough-In Drawing Cleaning the Coffee Brewer Regular cleaning and preventive maintenance is essential in keeping your coffee brewer looking and working like new.
  • Page 14: Electrical Schematic

    Electrical Schematic G4TP2S-10...
  • Page 15 Electrical Schematic G4TP2S-63...
  • Page 16 This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

Table of Contents