AGA marvel M24AR Installation, Operating And Maintenance Instructions page 18

Custom Door Panel Installation Instructions
Determine Wood Screw Requirements
1. A #10 pan head wood screw should be used to prop-
erly secure the overlay panel (See Figure 25). Screws
are supplied with unit.
2. Use only pan head screws.
3. If your overlay panel is thinner than
you will need to purchase shorter screws. The longer
screws will break through the front of the panel.
WARNING
!
EXCESSIVE WEIGHT HAZARD
Use two or more people to move product.
Failure to do so can result in back or other injury.
Support
door before
removing
hinge-
Figure 21
CUSTOM GRILLE FACIA AND DOOR PANELS
⁄ " (15.9 mm)
5
8
CAUTION
!
Door panels MUST NOT exceed 50 lbs. Do NOT use glass,
mirrors, granite or similar heavy materials for panels. Pan-
els weighing more than 50 lbs. may cause product damage.
We recommend that the door load (panel and food) NOT
exceed 90 lbs.
Step #1: Remove the Door
Support the door at the floor.
1. Loosen the set screw in the bullit cap with a
key and remove the bullit cap from the hinge pin by
sliding off. Do this to both the top hinge and at the bot-
tom hinge. Set aside parts for later reassembly.
2. Loosen ⁄ " Hex Nut underneath the hinge with a
5
16
open end wrench, unscrew completely from the hinge
pin.
3. Make sure the door is supported, and remove the hinge
pin from the cabinet hinge with a flat blade screwdriver.
4. Carefully lift the door off the lower hinge.
5. Assemble parts in reverse order.
Top hinge
pin-
Door
hinge-
Bullit cap-
Figure 22
Set screw-
Figure 23
18
⁄ " hex
3
32
-Cabinet
hinge
- ⁄ Hex
5
16
nut
-Set screw
-Bullit cap
-Door
hinge
-Cabinet
hinge
⁄ "
1
2