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SAINT-GOBAIN PFD2 Operating Instructions Manual

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PFD2/PFS2 – OPERATING INSTRUCTIONS
PUMP
PFD2/PFS2

OPERATING INSTRUCTIONS

SAINT-GOBAIN PERFORMANCE PLASTICS ASTI
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI
(Headquarters)
(Factory)
41, boulevard des Bouvets
E.A.D.A.C. des Berthilliers
F-92741 NANTERRE CEDEX
F-71850 CHARNAY LES MACON
Tel: 33. (0) 1.55.68.59.59
Tel: 33. (0) 3.85.20.27.00
Fax: 33. (0) 1.55.68.59.68
Fax: 33. (0) 3.85.29.18.48
SAINT-GOBAIN PERFORMANCE PLASTICS
7301 Orangewood Avenue
GARDEN GROVE, CA 92841
Phone: 1 (714) 630 5818
Fax: 1 (714) 688 2614
http://www.astipure.com - http://www.plastics.saint-gobain.com
INDEX
DATE
N°
03
26/06/01
DC02020US

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Summary of Contents for SAINT-GOBAIN PFD2

  • Page 1: Operating Instructions

    PFD2/PFS2 – OPERATING INSTRUCTIONS PUMP PFD2/PFS2 OPERATING INSTRUCTIONS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI SAINT-GOBAIN PERFORMANCE PLASTICS ASTI (Headquarters) (Factory) 41, boulevard des Bouvets E.A.D.A.C. des Berthilliers F-92741 NANTERRE CEDEX F-71850 CHARNAY LES MACON Tel: 33. (0) 1.55.68.59.59 Tel: 33. (0) 3.85.20.27.00 Fax: 33.
  • Page 2 PFD2/PFS2 – OPERATING INSTRUCTIONS INDEX Page I – General I.1 – Introduction I.2 – Materials I.3 – Operation description I.4 – Pump Data II – Reception II.1 – Shipment II.2 – Reception III – Installation and operation III.1 – Testing III.2 –...
  • Page 3 ® Pulsation dampers with wetted parts in TEFLON PFA and PTFE are available as an option. This dampens the pulse by approximately 65 to 80%. The pulsation damper for the PFD2/PFS2 pump is AMC2/AMS2. I.4 – Pump Data Flow rate...
  • Page 4 PFD2/PFS2 – OPERATING INSTRUCTIONS II – Reception II.1 – Shipment Pumps are cleaned and assembled in our clean room, then double sealed in plastic bags to ensure they are not contaminated in transit. They are then packed in cartons with Polyethylene protection.
  • Page 5 III.3.2 – Fluid connections The pump is self-priming. The inlet is at the bottom and the outlet at the top. The reference of your pump is PFD2 316 or PRS2 316. It is supplied with flared fittings suitable for ®...

  • Page 6: Maintenance

    In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fitted on outlet. For PFD2/PFS2 the part number of the flow transmitter is DP11619. • Part number marked K (PFD2 316K or PFS2 316K) indicates that the pump will be supplied with ® KALREZ manifold (P/N 2464K) and body (P/N 2738K) O.rings.
  • Page 7 PFD2/PFS2 – OPERATING INSTRUCTIONS If the pump starts, check that the following was not the cause: • The air/nitrogen connections (See III.3.1), • The air/nitrogen quality, • Has the pump been serviced correctly? (See V.2 Preventive maintenance). Before dismantling the pump check the following: •...
  • Page 8 (P/N AIR PFD2, LIQ PFD2, and MEC PFD2), and a preventive maintenance box (P/N PM PFD2, PM PFS2, PM PFD2G or PM PFS2G). For more details on these kits, please report to appendix documents. VI.3.1 – Replacing the shuttle valve...
  • Page 9 PFD2/PFS2 – OPERATING INSTRUCTIONS VI.3.3 – Replacing the central shaft and composite rings Follow the same steps described in V1.3.2 until 8) then: Remove the central shaft (P/N 2761), 10) Remove the plastic caps (P/N 1028), 11) Remove the 4 C-PEEK plate screws (P/N 2729), 12) Remove the 4 composite rings (P/N 7135F) from plates (P/N 2741 and 2746), 13) Clean the plates and the core (P/N 2740) by removing the dust from previous wear by O.rings,...
  • Page 10 PFD2/PFS2 – OPERATING INSTRUCTIONS • O.rings can be installed with the O.ring positioning tool P/N 1641. To install the ring on the inner side of the plate (Figure 2), insert the longer side of the tool in the plates (P/N 2741 and 2746), as shown in the drawing. Then place the ring against the O.ring positioning tool (P/N 1641) and insert it in the groove.
  • Page 11 PFD2/PFS2 – OPERATING INSTRUCTIONS • While holding the O.ring positioning tool (P/N 1641) against the plate, place the sleeve insertion tool (P/N 2680) into the other side and use the push-button to release the sleeve free on the O.ring (Figures 5 & 6):...

  • Page 12: Warranty

    SGPPL ASTI shall not be liable for any indirect, special, incidental or consequential damages resulting from the use, failure or malfunction of any product. ® Teflon and Kalrez Du Pont's registered trademarks ™ AstiPure Saint-Gobain Performance Plastics Asti trademark 11/11 INDEX DATE N°...
  • Page 13 SHAFT COMPOSITE O.RING 7139 PNEUMATIC VITON O.RING 7185 1/4" EXHAUST SILENCER 7220 PTFE SLEEVE MS13/4" PVDF NUT TUBING 3/4" OD MS23/4" PFA NUT TUBING 3/4" OD WWES KIT S2 SET OF 4 MANIFOLD SEALS 2587 PFD2 INDEX DATE N° 26/06/01 DC02020US...
  • Page 14 PFD2/PFS2 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PFD2 PUMP (SERIES 3) – MAINTENANCE KITS PART DESIGNATION QUANTITY NUMBER AIR PFD2 LIQ PFD2 MEC PFD2...
  • Page 15 PFD2/PFS2 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP “PFD2…G” – MAINTENANCE KIT P/N “PM PFD2G” PART NUMBER DESIGNATION QUANTITY 1028 1720 FLAT PLATE O.RING 2588...
  • Page 16 2740 2747 2724 DATE: 18/06/01 DESIGNATION leva Bouvets ASTIPUR Nanter Cedex FRANCE REFERENCE INDICE...
  • Page 17 PART NUMBERS TABLE Connec- Piloting Fluid Size tion Sealing Option A PF (standard) 2701 2746 2741 2761 2760 2464 2738 2759 2750M 2749M MS1 3/4" 1028 7185 2742 2748 2831 2832 2834 2833 2831 2832 2834 2833 P/N -"M"+"H" P/N -"M"+"H" P/N+HM P/N+HM 2834H 2760H...
  • Page 18 278mm 10.94" 8.4mm Ø .33" 156.5mm 6.16" Dessiné par: DATE: 28/04/00 S S S S G G G G P P P P P P P P L L L L A A A A S S S S T T T T I I I I Validé...
  • Page 19 AstiPure™ PFD2 pump flow rate characteristics Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar 1050 1250 1450 Flow rate (l/h)
  • Page 20 AstiPure™ PFS2 pump flow rate characteristics Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar 1000 1200 1400 Flow rate (l/h)
  • Page 21 REFOULEMENT FLUIDE FLUID OUTLET Air 2 à 5 Bar 2m Max VANNE DE REGLAGE VALVE VANNE D' ARRET STOP Ø4x6mm Max - 6m Max ASPIRATION FLUIDE FLUID INLET Dessiné par: DATE: 11/05/00 Validé par: S S S S G G G G P P P P P P P P L L L L A A A A S S S S T T T T I I I I DESIGNATION 41 Boulevard des Bouvets ASTIPURE Pump 2...

This manual is also suitable for:

Pfs2