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SAINT-GOBAIN PFD1 AstiPure Operating Instructions Manual

Series 2
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PFD1/PFS1 – OPERATING INSTRUCTIONS
PUMP
PFD1/PFS1

OPERATING INSTRUCTIONS

SAINT-GOBAIN PERFORMANCE PLASTICS ASTI
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI
(Headquarters)
(Factory)
41, boulevard des Bouvets
E.A.D.A.C. des Berthilliers
F-92741 NANTERRE CEDEX
F-71850 CHARNAY LES MACON
Tel: 33. (0) 1.55.68.59.59
Tel: 33. (0) 3.85.20.27.00
Fax: 33. (0) 1.55.68.59.68
Fax: 33. (0) 3.85.29.18.48
SAINT-GOBAIN PERFORMANCE PLASTICS
7301 Orangewood Avenue
GARDEN GROVE, CA 92841
Phone: 1 (714) 630 5818
Fax: 1 (714) 688 2416
http://www.astipure.com - http://www.plastics.saint-gobain.com
DATE
N°
03
27/09/01
DC01020US

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  • Page 1: Operating Instructions

    PFD1/PFS1 – OPERATING INSTRUCTIONS PUMP PFD1/PFS1 OPERATING INSTRUCTIONS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI SAINT-GOBAIN PERFORMANCE PLASTICS ASTI (Headquarters) (Factory) 41, boulevard des Bouvets E.A.D.A.C. des Berthilliers F-92741 NANTERRE CEDEX F-71850 CHARNAY LES MACON Tel: 33. (0) 1.55.68.59.59 Tel: 33. (0) 3.85.20.27.00 Fax: 33.
  • Page 2 PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX I – General I.1 – Introduction I.2 – Materials I.3 – Operation description I.4 – Pump Data II – Quick checklist II.1 – Shipment II.2 – Reception III – Installation and operation III.1 – Testing III.2 –...
  • Page 3 The pumping frequency of a bellows pump is much slower than an equivalent diaphragm pump and results in an extended life for the bellows. Pulsation dampers with wetted parts in TEFLON dampens the pulse by approximately 65 to 80%. The pulsation damper for the PFD1/PFS1 pump is AMC1/AMS1. I.4 – Pump Data...
  • Page 4 PFD1/PFS1 – OPERATING INSTRUCTIONS II.2 – Reception Upon receipt of the pump, please check that: The carton has not been damaged in transit. If there is any visible damage, immediately contact the carrier. The pump is not damaged. If there are signs of damage, you should report this immediately to SGPPL ASTI or your local distributor.
  • Page 5 The tube needs to be flared prior to fitting using SGPPL ASTI forming tool (P/N MF11013). PFD1 221 or PFS1 221: pump is supplied with 1/2” MNPT male threads on the inlet and outlet. We ® recommend using TEFLON Both the inlet and outlet fittings can be rotated through 180 degrees if necessary, by loosening the nuts on the inlet and outlet fittings.
  • Page 6 In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fitted on outlet. For PFD1/PFS1 the part number of the flow transmitter is DP11013. Part number marked K (PFD1 210K or PFS1 210K) indicates that the pump will be supplied with ®...
  • Page 7 PFD1/PFS1 – OPERATING INSTRUCTIONS If the pump starts, check that the following was not the cause: The air/nitrogen connections (See III.3.1), The air/nitrogen quality, Has the pump been serviced correctly? (See V.2 Preventive maintenance). Before dismantling the pump check the following: The air/nitrogen supply is “OFF”,...
  • Page 8 (P/N AIR PFD1, LIQ PFD1, and MEC PFD1), and a preventive maintenance box (P/N PM PFD1 or PM PFS1). For more details on these kits, please report to appendix documents. Please refer to drawing “APP 1 REF” to visualize marks and part numbers quoted hereafter.
  • Page 9 PFD1/PFS1 – OPERATING INSTRUCTIONS VI.3.3 – Replacing the central shaft and shaft composite rings Follow the same steps described in V1.3.2 until 8) then: Remove the central shaft (P/N 2615, Mark D), 10) Remove the plastic caps (P/N 1028), 11) Remove the C-PEEK plate screws (P/N 2729) and the rings (P/N 1720), 12) Remove the 4 shaft composite rings (P/N 7135F) from plates (P/N 2709 and 2728, Marks B and C), 13) Clean the plates and the core (P/N 2708) by removing the dust from previous wear by O.rings,...
  • Page 10 PFD1/PFS1 – OPERATING INSTRUCTIONS Squeeze the sleeve into a “bean” shape, then insert it in the sleeve insertion tool P/N 2680 (Figure 4): 2680 While holding the O.ring positioning tool (P/N 1641) against the plate, place the sleeve insertion tool (P/N 2680) into the other side and use the push-button to release the sleeve free on the O.ring...
  • Page 11 PFD1/PFS1 – OPERATING INSTRUCTIONS Use the pick (P/N 1643) to correctly position the sleeve in its groove. Be careful not to damage the sleeve (Figure 7): 1643 Repeat this operation for the 4 sets of rings. 15) Fit the plates and the body rings (P/N 2706, Mark L) on the core (tighten moderately the screws P/N 2729), insert first the O.ring (P/N 1720) under the screw head,...
  • Page 12 PFD1/PFS1 – OPERATING INSTRUCTIONS VI.3.7 – Replacing other parts When dismantling the pump or control unit for service, components found damaged should be replaced. Alternatively, the pump/control unit can be returned to your distributor or SGPPL ASTI for examination, estimate, and repair.
  • Page 13 SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMPS PFD1 (SERIES 2) & PFS1 PART DESIGNATION NUMBER 1028 1720 FLAT PLATE O RING 2559A PFD1 MANIFOLD TUBE 1/2”...
  • Page 14 SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP PFD1 (SERIES 2) – MAINTENANCE KITS PART DESIGNATION NUMBER 1028 1720 FLAT PLATE O RING 2613 PFD1 BELLOW WITH INSERT...
  • Page 15 2x M 2 x 2725 4x G 2x H 2x K 4x 7135F 2x L 2x 7185 2708 2x F 6x 7139 Dessiné par : En date du : DESIGNATION ASTIPURE Pump 1 REFERENCE APP 1 REF 2x E 4x 1028 2x 7220 4x 2729 4x 1720...
  • Page 16 Connec- Piloting Fluid Size tion Sealing PF (standard) PR S 1 210 K F Piloting: Fluid: F Standard Standard R Recirculation Slurry O No piloting Connection: Flare Fitting Ø 10x13 or 3/8"x1/2" Pipe thread Ø 1/2" MNPT Date: 27/09/01 Index: 02 PART NUMBERS TABLE Option 2701...
  • Page 17 260.4mm 10.25" 120mm 4.72" Dessiné par: Validé par: DESIGNATION Pump ASTIPURE 1 REFERENCE APP 1 EXT Ø .28" 90mm 3.54" DATE: 02/05/00 S S S S G G G G P P P P P P P P L L L L A A A A S S S S T T T T I I I I 41 Boulevard des Bouvets F-92741 Nanterre Cedex FRANCE...
  • Page 18 AstiPure™ PFD1 / PFS1 pump flow rate characteristics Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar Flow rate (l/h)
  • Page 19 Air 2 à 5 Bar 2m Max VANNE DE REGLAGE VALVE VANNE D' ARRET STOP Ø2.5x4mm Max - 6m Max REFOULEMENT FLUIDE FLUID OUTLET ASPIRATION FLUIDE FLUID INLET Dessiné par: DATE: 09/05/00 S S S S G G G G P P P P P P P P L L L L A A A A S S S S T T T T I I I I Validé...

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Pfs1 astipure

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