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PFD4/PFS4 – OPERATING INSTRUCTIONS
PUMP
PFD4/PFS4
OPERATING INSTRUCTIONS
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI
(Headquarters)
(Factory)
41, boulevard des Bouvets
E.A.D.A.C. des Berthilliers
F-92741 NANTERRE CEDEX
F-71850 CHARNAY LES MACON
Tel: 33. (0) 1.55.68.59.59
Tel: 33. (0) 3.85.20.27.00
Fax: 33. (0) 1.55.68.59.68
Fax: 33. (0) 3.85.29.18.48
SAINT-GOBAIN PERFORMANCE PLASTICS
7301 Orangewood Avenue
GARDEN GROVE, CA 92841
Phone: 1 (714) 630 5818
Fax: 1 (714) 688 2416
http://www.astipure.com - http://www.plastics.saint-gobain.com
INDEX
DATE
N°
03
22/04/02
DC04020US
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Summary of Contents for SAINT-GOBAIN PFD4 AstiPure
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Page 1: Operating Instructions
PFD4/PFS4 – OPERATING INSTRUCTIONS PUMP PFD4/PFS4 OPERATING INSTRUCTIONS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI SAINT-GOBAIN PERFORMANCE PLASTICS ASTI (Headquarters) (Factory) 41, boulevard des Bouvets E.A.D.A.C. des Berthilliers F-92741 NANTERRE CEDEX F-71850 CHARNAY LES MACON Tel: 33. (0) 1.55.68.59.59 Tel: 33. (0) 3.85.20.27.00 Fax: 33. - Page 2 PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX I – General I.1 – Introduction I.2 – Materials I.3 – Operation I.4 – Pump Data II – Quick checklist II.1 – Shipment II.2 – Receipt III – Installation and operation III.1 – Testing III.2 – Set up III.3 –...
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Page 3: Quick Checklist
Pulsation dampers with wetted parts in TEFLON dampens the pulse by approximately 65 to 80%. The pulsation damper for the PFD4/PFS4 pump is AMC4/AMS4. I.4 – Pump data Flow rate Discharge pressure Suction head Max. - Page 4 III.3.2 – Fluid connections The pump is self-priming. The inlet is at the bottom and the outlet at the top. Two optional fittings are available: PFD4 322 or PFS4 322: pump is supplied with flared fittings suitable for 7/8”x1” (22x25 mm) ® TEFLON tube.
- Page 5 PFD4/PFS4 – OPERATING INSTRUCTIONS PFD4 325 or PFS4 325: incorporates a flanged fitting PN10 DN25. Both the inlet and outlet fittings can be turned over if necessary, by loosening the nuts on the inlet and outlet manifolds (P/N 2430M or 2435M, Mark G). For the suction manifold, first remove the base plate of the pump (P/N 2492).
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Page 6: Maintenance
A leak detector (in case of bellows failure) can be fitted on each pump body (female thread M8 on each half body (P/N 2472 and 2473). Part number marked K (PFD4 322K or PFS4 322K) indicates that the pump will be supplied with ®... - Page 7 PFD4/PFS4 – OPERATING INSTRUCTIONS Before dismantling the pump, check the following: The air/nitrogen supply is OFF, The chemical and discharge lines are empty, and there is no pressure, All in line valves are closed, You follow your local Health and Safety regulations with regard to particular chemicals.
- Page 8 (P/N 2490) are fastened. A tools kit for the whole maintenance is available (P/N KPFD4), as well as maintenance kits (P/N AIR PFD4, LIQ PFD4, and MEC PFD4), and a preventive maintenance box (P/N PM PFD4, PM PFS4, PM PFD4G or PM PFS4G). For more details on these kits, please report to appendix documents.
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Page 9: Warranty
PFD4/PFS4 – OPERATING INSTRUCTIONS Caution: To tighten the 16 nuts, you need a torque wrench (tightening couple: 7 N.m - Cross tightening). VI.3.3 – Replacing the central shaft and shaft O.rings Disassemble the shuttle valve system (See VI.3.1, step 3) and follow the steps described in VI.3.2 until 6). - Page 10 PFS4 ROUNDED SPIRES BELLOW + INSERT 2404 INTERNAL O.RING 2430G PFD4 MANIFOLD TUBE 1" TG 2430GZ PFD4 MANIFOLD TUBE 1" TG ETFE NUT 2430M PFD4 MANIFOLD TUBE 1" 2430Z PFD4 MANIFOLD TUBE 1" ETFE NUT 2435G PFD4 MANIFOLD FLANGE PN10 DN25 TG...
- Page 11 PFD4 BELLOW + INSERT MS11" PVDF NUT TUBING 1" OD MS21" PFA NUT TUBING 1" OD RGL2222 SPACE SAVER CONNECTOR 1" WWES KIT S4 SET OF 4 MANIFOLD SEALS 2592 PFD4 INDEX PFD4 . . . DATE 22/04/02 QUANTITY PFS4 . . .
- Page 12 PFD4/PFS4 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP PFD4 (SERIES 3) – MAINTENANCE KITS PART DESIGNATION NUMBER 1054 O.RING 2404 INTERNAL O.RING...
- Page 13 PFD4/PFS4 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP “PFD4…G” – MAINTENANCE KIT P/N “PM PFD4G” PART DESIGNATION NUMBER 1054 O.RING 2404 INTERNAL O.RING...
- Page 14 2x I 2x B 2x 1054 4x 2633 2x 4813 2x D 2472 2x G RGL2222 4x 2607 2x 2716 2x 2404 2x 3134 2 x H 2474 2x 2496 2477 2x C 2494 2473 2x 2478 2492 Dessiné par : j.Be En date du : 14/09/01...
- Page 15 Piloting Fluid Size Connection Sealing PF (standard) 322 - Piloting: Fluid : PF Standard Standard Slurry Connection: Flare Fitting Ø 22x25mm or 7/8"x1" Flange PN10 DN25 Date: 21/03/02 Index: 03 PART NUMBERS TABLE Option 2493 6530 2491S 2629 2630 2309S 2629A 2630A 6530...
- Page 16 10.2mm Ø .40" 200mm 7.87" Dessiné par: Validé par: DESIGNATION REFERENCE APP 4 EXT 360.8mm 14.20" 264.5mm 10.41" DATE: 12/07/00 S S S S G G G G P P P P P P P P L L L L A A A A S S S S T T T T I I I I 41 Boulevard des Bouvets ASTIPURE Pump 4 F-92741 Nanterre Cedex...
- Page 17 AstiPure™ PFD4 pump flow rate characteristics Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar 1400 1900 2400 2900 3400 3900 Flow rate (l/h) 4400 4900 5400...
- Page 18 AstiPure™ PFS4 pump flow rate characteristics Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar 1400 1900 2400 2900 3400 Flow rate (l/h) 3900 4400 4900...
- Page 19 Air 2 à 5 Bar 2m Max VANNE DE REGLAGE VALVE VANNE D' ARRET STOP Ø10x13mm Max - 6m Max REFOULEMENT FLUIDE FLUID OUTLET ASPIRATION FLUIDE FLUID INLET Dessiné par: DATE: 13/07/00 Validé par: S S S S G G G G P P P P P P P P L L L L A A A A S S S S T T T T I I I I DESIGNATION 41 Boulevard des Bouvets ASTIPURE Pump 4...
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