Heatilator ADI60S Owner's Manual
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Model:
ADI60S
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions and
the manufactured home construction and safety standard, Title
24 CFR, Part 3280 or Standard for Installation in Mobile Homes,
CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • ADI60S • 345-900 Rev. H • 6/09
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
• a CO detector shall be installed in the room where the
appliance is installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
1

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Summary of Contents for Heatilator ADI60S

  • Page 1 Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI This appliance is only for use with the type(s) of gas indicated certifi ed professional. on the rating plate. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 2 As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Your new Heatilator gas appliance will give you years of Owner’s Manual. Pay special attention to all Cautions and durable use and trouble-free enjoyment.
  • Page 3: Table Of Contents

    E. Contact Information ......41 = Contains updated information. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 4: Listing And Code Approvals

    • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 5: Getting Started

    Voltmeter Framing square Gloves Variable speed drill 1/4 Hex drive Safety glasses Manometer Phillips screwdriver Tape measure Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 6: Fireplace Size Requirements

    * NOTE: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102mm) to minimum fi replace height for bends in vent pipe. Figure 3.1 Fireplace Opening Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 7: Clearances

    INLET AIR 12 in. MAX. EXHAUST VENT PIPE VENT PIPE MANTEL 12 in. MIN. MEASUREMENTS FROM TOP EDGE OF UNIT Figure 3.2 Clearances to Mantels or other Combustibles above Appliance Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 8: Termination Locations

    Figure 4.1 Minimum height from roof to lowest discharge opening WARNING Fire Risk. Asphyxiation Risk. • Terminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 9: Vent Information And Diagrams

    • This product is tested and listed to these specifi cations. • Appliance performance will suffer if specifi cations are not followed. TERMINATION CAP ADAPTOR EXHAUST VENT PIPE INSULATION SEAL INLET VENT AIR PIPE Figure 5.1 Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 10: Installation Preparation

    REFRACTORY • The solid fuel burning fi replace manufacturer’s REMOTE specifi cation. RECEIVER UNIT • Local building codes required by authority having jurisdiction. • NFPA 211 EXISTING BOTTOM OF FIREPLACE Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 11: Installing Vent Pipe And Appliance

    INLET AIR STARTING COLLAR EXHAUST LOCKING TAB VENT PIPE STARTING COLLAR BRACKET EXHAUST STARTING COLLAR INLET AIR VENT PIPE INLET AIR STARTING COLLAR STARTING COLLAR BRACKET EXHAUST STARTING COLLAR Figure 7.1 Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 12: Placing, Securing And Leveling The Appliance

    • Attach surround. Follow instructions accompanying surround. • Push insert so that surround becomes tight against face of fi replace. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 13: Installing Adaptor And Termination Cap

    3 screws. Connect both the LINK-ZC-ADPB to Class VENT PIPE achieve full 30’ A Pipe and the termination cap to the LINK-ZC-ADPB length. with the self tapping screws provided. Figure 7.4 Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 14: Gas Information

    5.0 inches 11.0 inches Minimum inlet pressure w.c. w.c. 14.0 inches 14.0 inches Maximum inlet gas pressure w.c. w.c. 3.5 inches 10.0 inches Manifold pressure w.c. w.c. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 15 WARNING Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 16: Electrical Information

    Figure 9.1). Follow directions included with the optional wall switch. STANDING PILOT REMOTE SWITCH PIGTAIL ON/OFF VALVE SWITCH OPTIONAL WALL SWITCH, THERMOSTAT OR REMOTE Figure 9.1 Standing Pilot Ignition Wiring Diagram Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 17: Junction Box Installation

    Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WARNING Shock hazard. • Replace damaged wire with type 105º C rated wire. • Wire must have high temperature insulation. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 18 APPLIANCE MUST BE REPLACED, TEMPERATURE SENSOR SWITCH IT MUST BE REPLACED WITH TYPE C RATED WIRE. SPEED CONTROL (RHEOSTAT) BEND GROUND WIRE UP TABS (ATTACH TO ANY METAL SURFACE) Figure 9.4 Fan/Rheostat Wire Diagram Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 19: Finishing

    INLET AIR 12 in. MAX. EXHAUST VENT PIPE VENT PIPE MANTEL 12 in. MIN. MEASUREMENTS FROM TOP EDGE OF UNIT Figure 10.1 Clearances to Mantels or other Combustibles above Appliance Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 20: Appliance Setup

    3 to 5 applications. • Follow ember placement instructions in manual. • Do NOT place embers directly over burner ports. • Replace ember material annually. Improperly placed embers interferes with proper burner operation. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 21: Refractory Placement

    On some models the refractory will be behind the pilot bracket (see Figure 11.2). Figure 11.3 Figure 11.2 Step 3: Install the left side refractory in the same manner (see Figure 11.4). Figure 11.4 340-945B 6/02 Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 22: Positioning The Logs

    Position log #2 by locating its slot over the tab on the front left of the burner. The slot in the left end of the log slides into the vertical metal edge in front of the square cut out on the base pan. 345-935 6/02 Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 23 Place log #5 across log #1 and log # 3. The notch in the bottom of the log sets on the carved out edge on top of log #3. The back of the log sits in the grooved out area in log #1. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 24 #1. LOG #7 (SRV740-707): Small log #7 rests on the “ramp” on the backside of log #3. The burned out end of the log slopes down and to the left. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 25: Glass Assembly

    Full Open (3/4 in.) Replacing Glass Assembly ADI60S Tilt glass assembly toward fireplace and slide glass assembly up to engage top two tabs with the corresponding slots. Fasten the two bottom latches. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 26: Operating Instructions

    Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 27: Lighting Appliance

    OFF”. Do not force. For additional information on operating your Close control access panel. 464-903G Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 28: Check Pilot Flame Appearance

    • Do NOT turn adjustment screw counter-clockwise too far as it will come out of the valve allowing gas to escape. • Replace cap screw and seal to prevent gas leaks. • Check for gas leaks after tightening. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 29: Frequently Asked Questions

    This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot fl ame burn In a standing pilot system the pilot will always stay on. continually? Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 30: Troubleshooting

    With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The read- ing should be 325 millivolts minimum. Replace the thermopile if the reading is below the minimum. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 31 Ensure that the glass is tightened properly on the unit, particularly on top corners. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 32: Maintaining And Servicing Appliance

    • Restricted air fl ow affects burner operation. Clean: • Glass • Air passageways, grilles, control compartment • Burner, burner ports Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 33 1. Verify operation of remote. 2. Replace batteries in remote transmitters and battery-powered receivers. 3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 34: Reference Materials

    LOCATION Inches Millimeters Inches Millimeters 29-1/32 2-5/16 20-5/32 4-7/16 10-3/32 5-5/32 32-5/16 2-5/32 27-25/32 13-23/32 12-7/16 2-17/32 22-23/32 5-9/32 20-1/4 8-29/32 21-5/32 14-11/16 8-7/16 REF 2-19/32 6-1/16 Figure 15.1 Appliance Dimensions Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 35: Vent Kits Components

    FLEX3-30/2: Two 3 inch fl exible liners expands to 30 feet each. FLEX3-CNCT FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit. Figure 15.3 Direct Vent Flex Liner Accessory Kits Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 36: Service Parts

    ADI60S C. Service Parts Beginning Manufacturing Date: 8-07 Service Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 37 Conversion Kit NG NGKS-ADI60 Conversion Kit LP LPKS-ADI60 Pilot Orifi ce NG 2103-116 Pilot Orifi ce LP 2103-117 Regulator NG 230-1570 Regulator LP 230-1520 Additional service part numbers appear on following page. Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 38 Valve LP 230-0720 Flex Ball Valve Assembly 531-320A 046-018A Temp Sensor Switch Bracket: Burner Support 319-166 Burner Neck 319-336 Wire Assembly 2020-069 Orifi ce NG (#35C) 582-835 Orifi ce LP (#52C) 582-852 Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 39: Limited Lifetime Warranty

    D. Limited Lifetime Warranty Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 40 D. Limited Lifetime Warranty (continued) Heatilator • ADI60S • 345-900 Rev. H • 6/09...
  • Page 41: Contact Information

    Heatilator, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES -...

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