Genesis nG1 Instruction Manual
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Genesis nG1 Instruction Manual

Hydro-pneumatic power tool
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I n s t r u c t i o n M a n u a l
O r i g i n a l I n s t r u c t i o n
Genesis
®
1
H y d ro - P n e u m a t i c P o w e r To o l

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  • Page 1 I n s t r u c t i o n M a n u a l O r i g i n a l I n s t r u c t i o n Genesis ® H y d ro - P n e u m a t i c P o w e r To o l...

  • Page 3: Table Of Contents

    C o n t e n t s Safety Instructions General Assembly of Base Tool General Assembly Specifications Parts List Tool Specification Tool Dimensions Priming Oil Details Intent of Use ® Hyspin VG32 Oil Safety Data Range of Fasteners Priming Kit Part Numbering Priming Procedure Putting into Service...

  • Page 4: Safety Instructions

    S a f e t y I n s t r u c t i o n s This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool. Do not use outside the design intent.

  • Page 5: Tool Dimensions

    S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 1.2 litres Stroke...

  • Page 6: Range Of Fasteners

    R a n g e o f F a s t e n e r s ® nG1 is a hydro-pneumatic tool designed to place Avdel FASTENER SIZE ( breakstem fasteners at high speed making it ideal for batch or FASTENER 3 3.2 4.0 4.3 4.8 5 5.2...

  • Page 7: Air Supply

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.

  • Page 8: Fitting Instructions

    N o s e A s s e m b l i e s F i t t i n g I n s t r u c t i o n s I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies.

  • Page 9: Type '

    N o s e A s s e m b l i e s N o s e T i p s I M P O R T A N T Nose assemblies do NOT include nose tips. Nose tips must be ordered separately. A tool (except part number 71203-00039) must always be fitted with the correct nose assembly and nose tip for your fastener but if you wish to order a nose assembly or a nose tip separately, refer to the ‘NOSE TIPS’...
  • Page 10 N o s e A s s e m b l i e s N o s e T i p s s e e F A S T E N E R N O S E T I P ( m m ) T Y P E 1 A b e l o w NAME...

  • Page 11: Jaw Spreader Housing

    N o s e A s s e m b l i e s N o s e T i p s Jaw Spreader Housing To fit Nose Tip Type 2 or Nose Extension, the Male ‘T’ Adaptor 40 must be replaced with Jaw Spreader Housing 9*. •...

  • Page 12: Type

    N o s e A s s e m b l i e s N o s e T i p s To fit Nose Tip Type 2 remove Male ‘T’ Adaptor 40 and replace with Jaw Spreader Housing 9* and ‘O’ Ring 10*. s e e F A S T E N E R N O S E T I P ( m m )

  • Page 13: Stem Deflector

    A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: Preparing the Base Tool for use with Stem Deflector The air line must be disconnected before any servicing or dismantling.

  • Page 14: Swivel Heads

    A c c e s s o r i e s S w i v e l H e a d s Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip and allows access into many applications otherwise too restrictive.

  • Page 15: Preparing The Base Tool For Right-Angle And Straight

    A c c e s s o r i e s Preparing the Base Tool for Right-Angle and Straight Swivel Head A t t a c h m e n t • Disconnect the air supply. Base tool to receive a nose assembly •...

  • Page 16: Swivel Head Fitting Instructions

    A c c e s s o r i e s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the Base Tool page 15. The air supply must be disconnected when fitting or removing swivel heads.

  • Page 17: Swivel Head Servicing Instructions

    A c c e s s o r i e s S w i v e l H e a d S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals.

  • Page 18: Molylithium Grease Ep 3753 Safety Data

    S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

  • Page 19: Molykote ® 55M Grease Safety Data

    S e r v i c i n g t h e To o l M o l y k o t e ® 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.

  • Page 20: Service Kit

    S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº...

  • Page 21: Dismantling The Tool

    S e r v i c i n g t h e To o l D i s m a n t l i n g t h e To o l Before dismantling the tool the oil must be emptied from it. •...

  • Page 22: Pneumatic Piston Assembly

    S e r v i c i n g t h e To o l P n e u m a t i c P i s t o n A s s e m b l y • Remove ‘ON/OFF’ Valve Assembly 53. •...

  • Page 23: Rotary Valve

    S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 2mm pin punch (07900-00158) drive Trigger Pin 45 out and remove Trigger Assembly 32. •...
  • Page 24 S e r v i c i n g t h e To o l S t o p P l a t e A s s e m b l y ( 7 1 2 1 3 - 0 3 9 0 0 ) Assembly (see illustration below) •...
  • Page 25 N o t e s...

  • Page 26: General Assembly

    G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 0 3 - 0 2 0 0 0...

  • Page 27: Parts List

    P a r t s L i s t f o r 7 1 2 0 3 - 0 2 0 0 0...

  • Page 28: Oil Details

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may have been reduced and fasteners are not now being fully placed by one operation of the trigger. O i l D e t a i l s ®...

  • Page 29: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE SPOOL 62. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.
  • Page 30 Damaged Trigger Valve 20 Replace Fastener fails to break Insufficient air pressure Adjust air pressure to within specification Fastener outside tool capability Use more powerful Genesis tool. Contact Avdel UK Limited. Low oil level or air present in oil Prime tool 28-29 * Pages 14 to 16 if a swivel head is used instead of a nose assembly.
  • Page 31 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model nG1 Serial No..........
  • Page 32 ® , Briv ® , Bulbex ® , Chobert ® , Eurosert ® , Fastriv ® , Finsert ® , Genesis ® , Grovit ® , Hemlok ® , Hexsert ® , Holding your world together ® , Hydra ®...

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