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Backyard Discovery Liberty 44210 Owner's Manual
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Backyard Discovery Liberty 44210 Owner's Manual

Backyard Discovery Liberty 44210 Owner's Manual

Wooden playcenter 2010
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Owner's Manual
FAQ's

Assembly Instructions

Warranty Information

Liberty
Wooden Playcenter - 2010
Model: 44210
Manufacturer:
Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
Made in China
INS-44210-01
Rev. 04/12/2010

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Summary of Contents for Backyard Discovery Liberty 44210

  • Page 1: Assembly Instructions

    Owner’s Manual FAQ’s Assembly Instructions Warranty Information Liberty Wooden Playcenter - 2010 Model: 44210 Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 Made in China INS-44210-01 Rev. 04/12/2010...
  • Page 2 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
  • Page 3 Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation.

  • Page 4: Operating Instructions

    Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12"...

  • Page 5: Maintenance Instructions

    Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 6 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material Also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S.
  • Page 7 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
  • Page 8 Tools Required for Installation: (These are the tools that are generally required for assembly of our playsets. These tools are not included in the playset purchase.) (Level 24”) (Open end Wrenches (Nut drivers ½” & 7/16” ) ½” & 9/16” ) (Tape Measure) (3/8”...
  • Page 9 Liberty Wooden Playcenter Assembly Instructions...
  • Page 10 B B B B a a a a s s s s i i i i c c c c S S S S e e e e t t t t u u u u p p p p D D D D i i i i m m m m e e e e n n n n s s s s i i i i o o o o n n n n s s s s Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
  • Page 11 Parts Identification W100942 (1 REQ) A50-SWING BEAM-3 3/8"x5 1/4"x89 1/2" (86x134x2274) W100997 (1 REQ) B1-PORCH UPRIGHT-3"x3"x89 1/2" (76x76x2274) W101001 (1 REQ) B2-PORCH UPRIGHT-3"x3"x89 1/2" (76x76x2274) W101014 (2 REQ) B3-BOTTOM CENTER UPRIGHT-3"x3"x59" (76x76x1500) W100999 (2 REQ) B4-FORT UPRIGHT-3"x3"x59" (76x76x1500) W100998 (1 REQ) B5-LOWER UPRIGHT-3"x3"x59"...
  • Page 12 Parts Identification W101031 (8 REQ) E81-ANGLE BRACE-1 3/8"x3 3/8"x20" (36x86x508) W101005 (12 REQ) M1-FLOOR BOARD-5/8"x3 3/8"x88 1/4" (16x86x2240) W101043 (1 REQ) M2-WALL RAIL-5/8"x3 3/8"x55 7/8" (16x86x1418) W101022 (4 REQ) M3-CABIN WALL SLAT-5/8"x3 1/2"x52" (16x86x1320) W101029 (2 REQ) M4-WALL BOARD-5/8"x3 3/8"x52" (16x86x1320) W101051 (2 REQ) M5-GABLE BOARD-5/8"x3 3/8"x50 3/8"...
  • Page 13 Parts Identification W100988 (4 REQ) M75-ROCK WALL BOARD-5/8"x3 3/8"x26 5/8" (16x86x675) W100989 (4 REQ) M76-ROCK WALL BOARD-5/8"x3 3/8"x26 5/8" (16x86x675) W101024 (17 REQ) M12-CABIN WALL SLAT-5/8"x3 3/8"x26 1/8" (16x86x664) W101003 (7 REQ) M13-PORCH PICKET-5/8"x3 3/8"x21 1/8" (16x86x536) W100935 (1 REQ) M70-SLIDE BED SUPPORT-5/8"x3 3/8"x19 7/8"...

  • Page 14: Parts Identification

    Parts Identification W101027 (1 REQ) K3-CENTER WALL BOARD-5/8"x5 1/4"x52" (16x134x1320) W101059 (2 REQ) K4-PICNIC TABLE BOARD-5/8"x5 1/4"x49" (16x134x1246) W101063 (1 REQ) K5-WALL BOARD-5/8"x5 1/4"x47 1/8" (16x134x1198) W101013 (2 REQ) K6-FORT RAIL-5/8"x5 1/4"x47 1/8" (16x134x1198) W101074 (1 REQ) K7-WALL BOARD-5/8"x5 1/4"x47 1/8" (16x134x1198) W101012 (1 REQ) G1-MAIN FLOOR RAIL-1"x5 1/4"x86 7/8"...
  • Page 15 Parts Identification W101040 (4 REQ) G5-BAY WINDOW HEADER-1"x5 1/4"x49 3/8" (24x134x1254) W101015 (1 REQ) G6-SWING BEAM SUPPORT-1"x5 1/4"x47 1/8" (24x134x1198) W101008 (1 REQ) G7-FORT RAIL-1"x5 1/4"x47 1/8" (24x134x1198) W101000 (2 REQ) G8-GROUND BOARD-1"x5 1/4"x47 1/8" (24x134x1198) W101035 (4 REQ) G9-GROUND BOARD/FORT RAIL-1"x5 1/4"x47 1/8" (24x134x1198) W101004 (2 REQ) G10-GROUND BOARD/FORT RAIL-1"x5 1/4"x47 1/8"...
  • Page 16 Parts Identification W101069 (6 REQ) R3-LEFT AWNING SLAT-3/4"x5 1/2"x22 7/8" (18x140x580) W100972 (1 REQ) H77-LEFT UPRIGHT-1"x3 3/8"x64 3/8" (24x86x1634) W100973 (1 REQ) H78-RIGHT UPRIGHT-1"x3 3/8"x64 3/8" (24x86x1634) W101009 (2 REQ) H1-ROOF RAIL-1"x3 3/8"x56 7/8" (24x86x1446) W101020 (2 REQ) H2-WALL RAIL-1"x3 3/8"x55 7/8" (24x86x1418) W101023 (2 REQ) H3-CABIN WALL SLAT-1"x3 3/8"x52"...
  • Page 17 Parts Identification W101073 (1 REQ) H13-AWNING LEFT REAR TRUSS-1"x3 3/8"x30" (24x86x762) W101077 (1 REQ) H14-AWNING RIGHT REAR TRUSS-1"x3 3/8"x30" (24x86x762) W101078 (1 REQ) H15-AWNING LEFT FRONT TRUSS-1"x3 3/8"x30" (24x86x762) W101025 (2 REQ) H7-CABIN WALL SLAT-1"x3 3/8"x26 1/8" (24x86x664) W101056 (2 REQ) H8-PICNIC TABLE SEAT SUPPORT-1"x3 3/8"x22 7/8"...
  • Page 18 Parts Identification W101026 (2 REQ) N5-WALL BOARD-5/8"x2 3/8"x26 1/8" (16x60x664) W101042 (12 REQ) N6-WALL SLAT-5/8"x2 3/8"x22 1/2" (16x60x570) W101049 (3 REQ) N7-SUNBURST VERTICAL SPOKE-5/8"x2 3/8"x13 1/2" (16x60x342) W101050 (6 REQ) N8-SUNBURST ANGLED SPOKE-5/8"x2 3/8"x7 7/8" (16x60x200) W100946 (1 REQ) SP50-SWING BEAM SUPPORT-3 3/8"x3 3/8"x47 3/4" (86x86x1212) W101054 (2 REQ) T1-ROOF SUPPORT-1"x1 3/8"x44 1/8"...
  • Page 19 Parts Identification A100044 WINDOW FRAME GREEN 343x444.5 (8 REQ) A100034 SLIDE SUPPORT TUBE 21.34x505 (4 REQ) A100050 BYL ID PLATE (1 REQ) H100097 SWING HANGER QUICK LINK (4 REQ) A100069 A100053 QUICK LINK L BRACKET GREEN 54x67 A100140 (8 REQ) (8 REQ) L BRACKET 66x66x127 GREEN (2 REQ)
  • Page 20 Parts Identification A100032 SLIDE RAIL10' TOP LEFT GREEN (1 REQ) A100033 SLIDE RAIL 10' TOP RIGHT GREEN (1 REQ) A100031 SLIDE RAIL 10' BOTTOM RIGHT GREEN (1 REQ) A100030 SLIDE RAIL 10' BOTTOM LEFT GREEN (1 REQ) A100035 SLIDE BED 10' LIGHT GREEN (1 REQ) A100005 TRIANGLE PLATE 105 5 HOLE...
  • Page 21 Parts Identification A100107 STEERING WHEEL (4 REQ) A100134 HAND GRIP GREEN 816 c/c (2 REQ) A100104 TELESCOPE (4 REQ) A100025 GLIDER SEAT DARK GREEN (1 REQ) A100021 GLIDER ARM LIGHT GREEN (2 REQ) A100065 GLIDER SUPPORT GREEN (2 REQ) A100138 CLIMBING ROCK - BLUE (3 REQ) A100064...
  • Page 22 Parts Identification H100008 H100092 BOLT WH 5/16x1 H100102 SCREW PFH 8x3 (4 REQ) WASHER FLAT 11x25 (38 REQ) (8 REQ) H100090 SCREW PFH 8x2-1/2 (48 REQ) H100010 H100109 BOLT WH 5/16x1-1/2 SCREW TAPPING 14x1-1/2 (14 REQ) (12 REQ) H100111 SCREW PFH 8x2 (24 REQ) H100128 SCREW PWH 8x5/8...
  • Page 23 Parts Identification H100072 H100061 T-NUT 1/4 BOLT PTH 1/4x1 (24 REQ) (30 REQ) H100105 WASHER FLAT 8x27 (24 REQ) H100073 T-NUT 3/8 (8 REQ) H100108 WASHER LOCK INT 8x15 (30 REQ) H100004 NUT BARREL WH 5/16x5/8 H100074 (6 REQ) H100107 T-NUT 5/16 WASHER LOCK INT 10x18 (12 REQ)
  • Page 24 5 Ft Rock Wall Phase 1 Phase Notes • Assemble slats to rails as shown. • Note orientation of slats and arrange as shown. • Attach top board first. See detail at bottom. • Using slats as a guide, pre-drill edges of rails with a 1/8"...
  • Page 25 5 Ft Rock Wall Phase 2 Phase Notes • Assemble N71 to top of rails as shown. See detail below. • Using N71 as a guide, pre-drill top edge of rails with a 1/8" drill bit. Failure to pre-drill may result in board splitting. ITEMS FOR PHASE 2 DESCRIPTION LABEL...
  • Page 26 5 Ft Rock Wall Phase 3 Phase Notes • Assemble rocks to boards using hardware as shown. BOLT PTH 1/4x1 WASHER LOCK INT 8x15 CLIMBING ROCK - RED T-NUT 1/4 ITEMS FOR PHASE 3 DESCRIPTION BOLT PTH 1/4x1 CLIMBING ROCK - BLUE CLIMBING ROCK - GREEN CLIMBING ROCK - RED CLIMBING ROCK - YELLOW...
  • Page 27 5 Ft Swing Beam Phase 1 Phase Notes • Assemble with hardware as shown. WASHER SPLIT 5/16 BOLT HEX 5/16x4-1/4 L BRACKET 66x66x127 GREEN SWING BEAM BOLT WH 5/16x4 ITEMS FOR PHASE 1 DESCRIPTION LABEL SWING BEAM BOLT WH 5/16x4 NUT LOCK 5/16 WASHER FLAT 8x27 WASHER FLAT 8x27...
  • Page 28 5 Ft Swing Beam Phase 2 SWING BEAM SUPPORT Phase Notes WASHER LOCK EXT 12x19 • Assemble with hardware as shown. NUT BARREL WH 5/16x7/8 WASHER LOCK EXT 8x19 BOLT WH 5/16x6-1/2 BOLT WH 5/16x2-1/2 NUT BARREL WH 5/16x1-1/2 BOLT WH 5/16x3-3/4 ANGLE BRACE END SUPPORT GROUND BOARD...
  • Page 29 5 Ft Swing Beam Phase 3 Phase Notes • Assemble with hardware as shown. BOLT WH 5/16x4 NUT LOCK 5/16 WASHER FLAT 8x27 ITEMS FOR PHASE 3 DESCRIPTION BOLT WH 5/16x4 WASHER FLAT 8x27 NUT LOCK 5/16...
  • Page 30 5 Ft Swing Beam Phase 4 Phase Notes • Assemble with hardware as shown. (Make 2 glider support assemblies.) BOLT WH 5/16x5-3/4 GLIDER SUPPORT GREEN NUT LOCK 5/16 WASHER FLAT 8x27 TUBING CAP GLIDER SUPPORT GLIDER BUSHING GREEN 4 PACK SWING HANGER QUICK LINK ITEMS FOR PHASE 4 DESCRIPTION...
  • Page 31 5 Ft Swing Beam Phase 5 Phase Notes • Assemble with hardware as shown. (Make 4 hanger assemblies.) T-NUT 3/8 DUCTILE HANGER WASHER FLAT 11x25 WASHER LOCK INT 10x18 BOLT HEX 3/8x5-3/4 ITEMS FOR PHASE 5 DESCRIPTION DUCTILE HANGER T-NUT 3/8 WASHER FLAT 11x25 WASHER LOCK INT 10x18 BOLT HEX 3/8x5-3/4...
  • Page 32 5 Ft Swing Beam Phase 6 Phase Notes • Assemble with hardware as shown. ITEMS FOR PHASE 6 • Make 2 swing assemblies. DESCRIPTION • Tighten quick links with wrench. WASHER FLAT 8x27 NUT LOCK 5/16 BOLT WH 5/16x5-3/4 GLIDER ARM LIGHT GREEN GLIDER SEAT DARK GREEN QUICK LINK CHAIN GREEN 47"...
  • Page 33 5 Ft Swing Beam Final Phase Phase Notes • Attach glider assembly and swing assemblies as shown. Tighten quick links with wrench.
  • Page 34 10 Foot Slide Assembly Phase 1 Phase Notes • Drill 3 holes at one end of the plastic slide bed using a 5/16" drill bit and using the dimensions shown below. This end will be the top of the slide. •...
  • Page 35 10 Foot Slide Assembly Phase 2 Phase Notes • Assemble with hardware as shown. • Repeat on other side, making a left and right assembly. ITEMS FOR PHASE 2 DESCRIPTION 10' BOTTOM LEFT SLIDE RAIL 10' BOTTOM RIGHT SLIDE RAIL 10' TOP RIGHT SLIDE RAIL GREEN 10' TOP LEFT SLIDE RAIL 10' TOP RIGHT SLIDE RAIL GREEN...
  • Page 36 10 Foot Slide Assembly Phase 3 Phase Notes • You will need a helper from this point on. • Place 1 slide rail assembly on a flat surface and begin inserting slide bed at the bottom of the slide rail. Put slide support board into the support pocket at the bottom of the rail and have a helper bend the slide bed towards the top of the slide and insert the bed into the slide cavity.
  • Page 37 10 Foot Slide Assembly Phase 4 Phase Notes • Once bed, support tubes, and support board are completely in the cavity and in the support pocket, secure using 3" screws at each of the pilot hole locations as shown. ITEMS FOR PHASE 4 DESCRIPTION SCREW WOOD 8x3 SCREW WOOD 8x3...
  • Page 38 Fort Assembly Phase 1 Phase Notes • Assemble with hardware as shown. WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x1-3/4 LOWER UPRIGHT-B5 MAIN FLOOR RAIL-G1 PORCH UPRIGHT-B1 T-NUT 5/16 WASHER LOCK EXT 8x19 BOLT WH 5/16x3-3/4 BOTTOM CENTER UPRIGHT-B3 GROUND BOARD-G3 ITEMS FOR PHASE 1 DESCRIPTION LABEL...
  • Page 39 Fort Assembly Phase 2 Phase Notes • Assemble with hardware as shown. ITEMS FOR PHASE 2 PORCH UPRIGHT-B2 DESCRIPTION LABEL WASHER LOCK EXT 8x19 NUT BARREL WH 5/16x1-3/4 WASHER LOCK EXT 12x19 BOLT WH 5/16x2-1/2 WASHER LOCK EXT 12x19 T-NUT 5/16 NUT BARREL WH 5/16x1-3/4 BOLT WH 5/16x3-3/4 PORCH UPRIGHT...
  • Page 40 Fort Assembly Phase 3 Phase Notes • Assemble with hardware as shown. LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 GROUND BOARD/FORT RAIL-G9 FORT RAIL-K6 GROUND BOARD-G8 ITEMS FOR PHASE 3 DESCRIPTION LABEL WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 GROUND BOARD GROUND BOARD/FORT RAIL FORT RAIL...
  • Page 41 Fort Assembly Phase 4 Phase Notes • Assemble with hardware as shown. FLOOR SUPPORT-H5 SCREW PFH 8x2-1/2 FLOOR SUPPORT-H6 ITEMS FOR PHASE 4 LABEL DESCRIPTION SCREW PFH 8x2-1/2 FLOOR SUPPORT FLOOR SUPPORT...
  • Page 42 Fort Assembly Phase 5 Phase Notes • Now is the time to position playset in permanent location secure to ground. • Measure in 4" from outer uprights and mark ground (4 places). • Using a screwdriver for leverage, twist stakes into ground until eye is approximately 3"...
  • Page 43 Fort Assembly Phase 6 Phase Notes • Assemble with hardware as shown. FLOOR SUPPORT-J1 SCREW PFH 8x1-3/4 LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 GROUND BOARD/FORT RAIL-G9 ITEMS FOR PHASE 6 DESCRIPTION LABEL WASHER LOCK EXT 8x19 SCREW PFH 8x1-3/4 LAG SCREW WH 5/16x2 GROUND BOARD/FORT RAIL FLOOR SUPPORT...
  • Page 44 Fort Assembly Phase 7 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x1-1/2 FLOOR BOARD-M6 FLOOR BOARD-N2 OUTER FLOOR BOARD-Y2 ITEMS FOR PHASE 7 DESCRIPTION LABEL SCREW PFH 8x1-1/2 FLOOR BOARD FLOOR BOARD OUTER FLOOR BOARD...
  • Page 45 Fort Assembly Phase 8 Phase Notes • Assemble with hardware as shown. WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x1-3/4 GROUND BOARD/FORT RAIL-G9 LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 BOLT WH 5/16x2-1/2 GROUND BOARD/FORT RAIL-G10 ITEMS FOR PHASE 8 DESCRIPTION LABEL WASHER LOCK EXT 8x19...
  • Page 46 Fort Assembly Phase 9 Phase Notes THESE • Attach two braces in each corner as shown. SURFACES • There are two floor supports, attached on FLUSH one end only, as shown. FLOOR SUPPORT-J1 ANGLE BRACE-E81 BOLT WH 5/16x1-1/2 SCREW PFH 8x1-3/4 LAG SCREW WH 5/16x2-1/2 BOLT WH 5/16x2 WASHER LOCK EXT 8x19...
  • Page 47 Fort Assembly Phase 10 Phase Notes • Assemble with hardware as shown. FLOOR BOARD-M1 SCREW PFH 8x1-1/2 OUTER FLOOR BOARD-Y1 ITEMS FOR PHASE 10 DESCRIPTION LABEL SCREW PFH 8x1-1/2 FLOOR BOARD OUTER FLOOR BOARD...
  • Page 48 Fort Assembly Phase 11 Phase Notes • Assemble with hardware as shown. • Notice two enlarged details, showing the brackets flush with the inside of the uprights. The other two brackets can be centered on the uprights. SCREW TAPPING 14x3/4 •...
  • Page 49 Fort Assembly Phase 12 Phase Notes • Assemble with hardware as shown. WALL RAIL DOUBLE ARCH-K1 WASHER LOCK EXT 8x19 BOLT WH 5/16x2-1/2 FLOOR SUPPORT-G4 WALL RAIL SINGLE ARCH-K2 NUT BARREL WH 5/16x1-3/4 WASHER LOCK EXT 12x19 BOLT WH 5/16x2-1/4 ITEMS FOR PHASE 12 DESCRIPTION LABEL...
  • Page 50 Fort Assembly Phase 13 Phase Notes • Assemble with hardware as shown. WALL BOARD-K7 WALL BOARD-K5 FORT RAIL-G7 WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 SWING BEAM SUPPORT-G6 ITEMS FOR PHASE 13 DESCRIPTION LABEL WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 SWING BEAM SUPPORT FORT RAIL WALL BOARD...
  • Page 51 Fort Assembly Phase 14 Phase Notes • Assemble with hardware as shown. WASHER LOCK EXT 8x19 BOLT WH 5/16x2-1/2 WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x1-3/4 WALL RAIL-H2 WALL RAIL-M2 BOLT WH 5/16x2-1/4 WALL RAIL-M7 LAG SCREW WH 5/16x2 ITEMS FOR PHASE 14 LABEL DESCRIPTION...
  • Page 52 Fort Assembly Phase 15 Phase Notes • Assemble with hardware as shown. • See view at bottom of sheet for picket spacing. Pickets are evenly spaced between upright posts at 2 3/16". PORCH PICKET-M13 SCREW PFH 8x1-1/8 2 3/16 2 3/16 ITEMS FOR PHASE 15 DESCRIPTION LABEL...
  • Page 53 Fort Assembly Phase 16 Phase Notes • Assemble with hardware as shown. LAG SCREW WH 5/16x2 NUT BARREL WH 5/16x1-3/4 WASHER LOCK EXT 12x19 WASHER LOCK EXT 8x19 BOLT WH 5/16x2-1/4 WALL RAIL-M16 ITEMS FOR PHASE 16 DESCRIPTION LABEL WASHER LOCK EXT 8x19 BOLT WH 5/16x2-1/4 NUT BARREL WH 5/16x1-3/4 WASHER LOCK EXT 12x19...
  • Page 54 Fort Assembly Phase 17 Phase Notes • Assemble with hardware as shown. THESE • Position all wall slats so they are SURFACES flush with the outside edges of FLUSH the M16 boards. CABIN WALL SLAT-H3 CABIN WALL SLAT-H7 SCREW PFH 8x1-1/2 ITEMS FOR PHASE 17 DESCRIPTION LABEL...
  • Page 55 Fort Assembly Phase 18 Phase Notes • Assemble with hardware as shown. • Position brackets as shown in the the center of the wall slats. SCREW TAPPING 14x3/4 L BRACKET GREEN 54x67 ITEMS FOR PHASE 18 DESCRIPTION L BRACKET GREEN 54x67 SCREW TAPPING 14x3/4...
  • Page 56 Fort Assembly Phase 19 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x1-1/8 CABIN WALL SLAT-M3 ITEMS FOR PHASE 19 DESCRIPTION LABEL SCREW PFH 8x1-1/8 CABIN WALL SLAT...
  • Page 57 Fort Assembly Phase 20 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x1-1/8 CABIN WALL SLAT-M12 ITEMS FOR PHASE 20 DESCRIPTION LABEL SCREW PFH 8x1-1/8 CABIN WALL SLAT...
  • Page 58 Fort Assembly Phase 21 Phase Notes • Assemble with hardware as shown. WALL BOARD-N5 CABIN WALL SLAT-M12 SCREW PFH 8x1-1/8 ITEMS FOR PHASE 21 DESCRIPTION LABEL SCREW PFH 8x1-1/8 CABIN WALL SLAT WALL BOARD...
  • Page 59 Fort Assembly Phase 22 Phase Notes • Carefully measure and mark the center of board K7. Measure and mark the center of board K3. Align marks so that K3 is centered on K7 and attach with screws as shown. • Attach M4 and N1 as shown on both sides of K3. •...
  • Page 60 Fort Assembly Phase 23 & 24 Phase 23 Notes WALL BOARD-N3 • Assemble with hardware as shown. SCREW PFH 8x1-1/8 ITEMS FOR PHASE 23 DESCRIPTION LABEL SCREW PFH 8x1-1/8 WALL BOARD WINDOW RAIL-O3 Phase 24 Notes SCREW PFH 8x1-1/8 • Assemble with hardware as shown. •...
  • Page 61 Fort Assembly Phase 25 & 26 Phase Notes • Mark the centers of G5 and M17. Align marks to ensure that M17 is in the exact center of G5. Note flush orientation of boards as shown below. • Attach with screws as shown. SCREW PFH 8x1-1/4 ITEMS FOR PHASE 25 DESCRIPTION...
  • Page 62 Fort Assembly Phase 27 & 28 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x1-1/4 RAIL-M17 WALL SLAT-N6 ITEMS FOR PHASE 27 DESCRIPTION LABEL SCREW PFH 8x1-1/4 RAIL WALL SLAT SCREW PFH 8x1-1/4 BAY WINDOW END CAP-O1 ITEMS FOR PHASE 28 DESCRIPTION LABEL SCREW PFH 8x1-1/4...
  • Page 63 Fort Assembly Phase 29 Phase Notes • Center windows in openings and attach with screws as shown. • Repeat phases 25 through 29 and make one additional bay window assembly. SCREW PWH 8x5/8 WINDOW FRAME GREEN 343x444.5 ITEMS FOR PHASE 29 DESCRIPTION SCREW PWH 8x5/8 WINDOW FRAME GREEN 343x444.5...
  • Page 64 Fort Assembly Phase 30 Phase Notes • Most of the fort is not shown in this view for clarity. • Center one bay window assembly in the opening made by B6, B4, G4, and H2. • Using the holes in G5 as a guide, pre-drill into the edges of G4 and H2, using a 1/8" drill bit. To help hold the bay window in place, it would be best to pre-drill just two places in the top and bottom and secure the window assembly with four screws.
  • Page 65 Fort Assembly Phase 31 Phase Notes • Lay pieces on a level surface and arrange as shown. • Attach pieces with screws as shown. • Repeat two more times to make three sunburst assemblies. 13 9/16 45° 45° 14 3/4 CL BOARDS &...
  • Page 66 Fort Assembly Phase 32 Phase Notes • Assemble with hardware as shown. ROOF RAIL-H1 LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 ITEMS FOR PHASE 32 DESCRIPTION LABEL WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 ROOF RAIL...
  • Page 67 Fort Assembly Phase 33 & 34 Phase Notes • Assemble with hardware as shown. SCREW PWH 8x5/8 PLATE FORT 5 HOLE GREEN ROOF TRUSS-H10 WASHER LOCK EXT 8x19 BOLT WH 5/16x1-1/2 NUT BARREL WH 5/16x7/8 ITEMS FOR PHASE 33 DESCRIPTION LABEL WASHER LOCK EXT 12x19 PLATE FORT 5 HOLE GREEN...
  • Page 68 Fort Assembly Phase 35 Phase Notes • Repeat phase 33 and 34 and assemble to opposite side of fort. • Attach roof slats and roof support to one side as shown. • Attach roof slats and roof support to other side. ROOF SLAT-R1 THESE SURFACES...
  • Page 69 Fort Assembly Phase 36 & 37 Phase Notes • Assemble with hardware as shown. • Holes in cross brace are towards the bottom and closest to the back. AWNING LEFT REAR TRUSS-H13 AWNING RIGHT REAR TRUSS-H14 AWNING CROSS BRACE-H12 SCREW PFH 8x2-1/2 ITEMS FOR PHASE 36 DESCRIPTION LABEL...
  • Page 70 Fort Assembly Phase 38 & 39 Phase Notes • Assemble with hardware as shown. ITEMS FOR PHASE 38 DESCRIPTION SCREW PFH 8x2-1/2 SCREW PFH 8x2-1/2 LEFT AWNING SLAT-R3 SCREW PFH 8x1-1/2 ITEMS FOR PHASE 39 DESCRIPTION LABEL SCREW PFH 8x1-1/2 LEFT AWNING SLAT...
  • Page 71 Fort Assembly Phase 40 & 41 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x1-1/2 ITEMS FOR PHASE 40 RIGHT AWNING SLAT-R2 DESCRIPTION LABEL SCREW PFH 8x1-1/2 RIGHT AWNING SLAT ITEMS FOR PHASE 41 DESCRIPTION LABEL WASHER LOCK EXT 12x19 BOLT WH 5/16x1-1/2 WASHER LOCK EXT 8x19 NUT BARREL WH 5/16x7/8...
  • Page 72 Fort Assembly Phase 42 Phase Notes • Assemble awning to fort with hardware as shown. • Roof and bay windows not shown for clarity. SCREW PFH 8x1-1/4 AWNING ASSEMBLY BOLT WH 5/16x1-1/2 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x7/8 SCREW PFH 8x1-3/4 ITEMS FOR PHASE 42...
  • Page 73 Fort Assembly Phase 43 Phase Notes • Attach hand grips as shown. Repeat on opposite side of fort. WASHER FLAT 9x18 SCREW TAPPING 14x1-1/2 HAND GRIP METAL GREEN 381 c/c ITEMS FOR PHASE 43 DESCRIPTION HAND GRIP METAL GREEN 381 c/c WASHER FLAT 9x18 SCREW TAPPING 14x1-1/2...
  • Page 74 Fort Assembly Phase 44 & 45 Phase Notes • Assemble with hardware as shown. • Repeat phase 45 three times for a total of four fence assemblies. SCREW PFH 8x2-1/2 SANDBOX SEAT-Q1 ITEMS FOR PHASE 44 LABEL DESCRIPTION SCREW PFH 8x2-1/2 SANDBOX SEAT WALL RAIL-M7 SCREW PFH 8x1-1/8...
  • Page 75 Fort Assembly Phase 46 Phase Notes • Assemble with hardware as shown. FENCE ASSEMBLY FENCE ASSEMBLY BOLT WH 5/16x2-1/4 NUT BARREL WH 5/16x1-3/4 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 ITEMS FOR PHASE 46 DESCRIPTION FENCE ASSEMBLY WASHER LOCK EXT 12x19 BOLT WH 5/16x2-1/4 WASHER LOCK EXT 8x19 NUT BARREL WH 5/16x1-3/4...
  • Page 76 Fort Assembly Phase 47 Phase Notes • Assemble with hardware as shown. • Repeat on opposite side of fort. WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 FENCE ASSEMBLY ITEMS FOR PHASE 47 DESCRIPTION FENCE ASSEMBLY LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19...
  • Page 77 Fort Assembly Phase 48 Phase Notes • Assemble with hardware as shown. • Repeat on opposide side of fort. NUT BARREL WH 5/16x7/8 T-NUT 5/16 WASHER LOCK EXT 12x19 PICNIC TABLE SUPPORT-H9 NUT BARREL WH 5/16x1-3/4 WASHER LOCK EXT 8x19 BOLT WH 5/16x3-3/4 PICNIC TABLE CENTER LEG-M11 BOLT WH 5/16x2-1/2...
  • Page 78 Fort Assembly Phase 49 Phase Notes • Assemble with hardware as shown. • Locate boards according to dimensions as shown. • Repeat on opposite side of fort. SCREW PFH 8x1-3/4 FLOOR SUPPORT-J1 THESE SURFACES FLUSH SCREW PFH 8x1-1/2 PICNIC TABLE BACK LEG-M10 PICNIC TABLE FRONT LEG-M14 ITEMS FOR PHASE 49 DESCRIPTION...
  • Page 79 Fort Assembly Phase 50 & 51 Phase Notes SCREW PFH 8x1-3/4 • Assemble with hardware as shown. PICNIC TABLE BOARD-Y3 ITEMS FOR PHASE 50 DESCRIPTION LABEL SCREW PFH 8x1-3/4 PICNIC TABLE BOARD SCREW PFH 8x1-3/4 PICNIC TABLE BOARD-K4 ITEMS FOR PHASE 51 LABEL DESCRIPTION SCREW PFH 8x1-3/4...
  • Page 80 Fort Assembly Phase 52 & 53 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x1-3/4 PICNIC TABLE SEAT-H4 ITEMS FOR PHASE 52 LABEL DESCRIPTION SCREW PFH 8x1-3/4 PICNIC TABLE SEAT PICNIC TABLE SUPPORT-O2 ITEMS FOR PHASE 53 DESCRIPTION LABEL SCREW PFH 8x1-1/8 PICNIC TABLE SUPPORT...
  • Page 81 Fort Accessory Attachment Rock Wall & Ladder Phase Notes • From underneath main floor, attach rock wall assembly as shown. • Attach ladder using same hardware to opposite side of fort. LADDER GOES HERE (NOT SHOWN FOR CLARITY) ITEMS FOR ROCK WALL ATTACHMENT DESCRIPTION WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2...
  • Page 82 Fort Accessory Attachment Swing Beam ITEMS FOR SWING BEAM ATTACHMENT DESCRIPTION Phase Notes T-NUT 5/16 • Attach swing beam assembly as shown. WASHER FLAT 9x18 • Secure with ground stakes as shown. (See Phase 5.) METAL GROUND STAKE GREEN BOLT PTH 1/4x1 WASHER LOCK INT 8x15 BOLT HEX 5/16x1-1/4 WASHER FLAT 8x27...
  • Page 83 Fort Accessory Attachment Slide Phase Notes • Position slide assembly approximately 4 1/2" onto deck. • Using holes in slide bed as a guide, drill three 7/16" diameter holes in deck board. • Attach using hardware as shown. BOLT WH 5/16x1/2 WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x5/8 ITEMS FOR SLIDE ATTACHMENT...
  • Page 84 Fort Accessory Attachment Final Items Phase Notes • Attach ID Plate approximately where shown. • Telescope and Steering Wheel can be placed where shown or any other suitable location of your choice. Final Items DESCRIPTION CENTER CAP LAG SCREW HEX 5/16x2 WASHER FLAT 8x27 TELESCOPE SCREW PFH 8x1-1/4...
  • Page 85 Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.