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Backyard Discovery BROCKTON PERGOLA 14x10 Owner's Manual & Assembly Instructions

Backyard Discovery BROCKTON PERGOLA 14x10 Owner's Manual & Assembly Instructions

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14x10 BROCKTON PERGOLA
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2106543
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2106543-A-14x10 BROCKTON PERGOLA-ENG 07/24/20

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Summary of Contents for Backyard Discovery BROCKTON PERGOLA 14x10

  • Page 1 14x10 BROCKTON PERGOLA MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 Model # 2106543 Owner's Manual & Assembly Instructions 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con! gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ! ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • Oil all metallic moving parts monthly during the usage •...
  • Page 6 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Owner's Manual Tools Required for Installation...
  • Page 10 Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines •...
  • Page 11: Parts Identification

    Parts Identification Owner's Manual Wood Components (Not to Scale) RAFTER - W4L13562 1 3/8"x4 3/8"x112 1/4" (36x112x2852) (x9) CORBEL - W4L13558 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x8) JOIST - W4L13589 1"x5 1/4"x114" (24x134x2896) (x2) JOIST - W4L14112 1"x5 1/4"x53 3/4" (24x134x1367) (x2) JOIST - W4L14113 1"x5 1/4"x112 1/4"...
  • Page 12 Parts Identification Owner's Manual Wood Components (Not to Scale) PURLIN - W4L13565 5/8"x2 3/8"x100 3/8" (16x60x2549) (x11) PURLIN - W4L14114 5/8"x2 3/8"x67 5/8" (16x60x1719) (x11) POST - W2A03088 6"x6"x92 1/16" (152x152x2274) (x2) POST - W2A03089 (x2) 6"x6"x92 1/16" (152x152x2274)
  • Page 13: Hardware Components

    Owner's Manual Parts Identification Hardware Components H100200 SCREW PFH BLK (x262) H100456 LAG SCREW WH BLK 8x1 1/2 (x34) 1/4x2 1/2 H100198 WASHER LOCK EXT BLK (x68) 8x19 H100382 SCREW PFH BLK (x52) 8x1 3/4 H100120 SCREW CONCRETE ANCHOR H100405 WASHER LOCK EXT BLK (x18) 1/4x2...
  • Page 14 Owner's Manual Parts Identification Accessory Components (Not to Scale) A6P00433 FOOT 154 SQUARE POST (x4) A100314 A100241 "A" REVISION TAG BYD ID TAG (SMALL) WITHOUT AGES (x1) (x1) 9205413 ELECTRICAL ENCLOSURE (x1)
  • Page 15: Pre-Assembly

    PRE-ASSEMBLY JOIST - W4L13588 1"x3 3/8"x112 1/4" (24x86x2852) (x2) JOIST - W4L14113 1"x5 1/4"x112 1/4" (24x134x2852) (x2) JOIST - W4L13584 JOIST - W4L13585 1"x3 3/8"x53 3/4" (24x86x1367) (x2) 1"x3 3/8"x114" (24x86x2896) (x2) JOIST - W4L13589 JOIST - W4L14112 1"x5 1/4"x114" (24x134x2896) (x2) 1"x5 1/4"x53 3/4"...
  • Page 16 STEP 1 POST - W2A03088 CORBEL - W4L13558 6"x6"x92 1/16" (152x152x2274) (x1) 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x2) POST - W2A03089 6"x6"x92 1/16" (152x152x2274) SHORT ASSEMBLY (x1) (x1) (FROM PRE-ASSEMBLY STEP) H100880 H100205 BOLT WH BLK BOLT WH BLK (x8) (x8) 5/16x7 5/16x2-1/4...
  • Page 17 STEP 2 POST - W2A03088 CORBEL - W4L13558 (x1) 6"x6"x92 1/16" (152x152x2274) 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x2) POST - W2A03089 SHORT ASSEMBLY (x1) 6"x6"x92 1/16" (152x152x2274) (x1) (FROM PRE-ASSEMBLY STEP) H100880 H100205 BOLT WH BLK BOLT WH BLK (x8) (x8) 5/16x7 5/16x2-1/4...
  • Page 18 STEP 3 LONG ASSEMBLY CORBEL - W4L13558 (x2) (FROM PRE-ASSEMBLY STEP) 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x4) H100205 BOLT WH BLK H100198 WASHER LOCK EXT BLK H100379 T-NUT BLK (x16) (x16) (x32) 5/16x2-1/4 8x19 5/16 NOTE: 1. ASSEMBLE T-NUTS IN BOARDS FIRST. (x8) 2.
  • Page 19 STEP 4 JOIST ASSEMBLY (x2) FROM STEP 3. H100880 BOLT WH BLK (x16) 5/16x7 H100198 WASHER LOCK EXT BLK (x16) 8x19 H100456 LAG SCREW WH BLK (x4) 1/4x2 1/2 H100405 WASHER LOCK EXT BLK (x4) 6x15 NOTE: ASSEMBLE T-NUTS INTO BOARDS FIRST.
  • Page 20 STEP 5 RAFTER - W4L13562 1 3/8"x4 3/8"x112 1/4" (36x112x2852) (x9) H101008 SCREW CONFIRMAT BLK (x36) (x9) RAFTER (x36) SCREW- 3"...
  • Page 21 STEP 6 FASCIA - W4L13563 1"x5 1/4"x84 7/8" (24x134x2155) (x4) FASCIA - W4L13564 1"x5 1/4"x114 1/8" (24x134x2900) (x2) H100456 H100405 LAG SCREW WH BLK WASHER LOCK EXT BLK H100382 SCREW PFH BLK (x24) (x24) 1/4x2 1/2 6x15 (x48) 8x1 3/4 (x24) (x24) LAG SCREW - 2 1/2"...
  • Page 22 STEP 7 PURLIN - W4L13565 PURLIN - W4L14114 5/8"x2 3/8"x100 3/8" (16x60x2549) 5/8"x2 3/8"x67 5/8" (16x60x1719) (x11) (x11) H100200 SCREW PFH BLK (x242) 8x1 1/2 8 1/4 in [210 mm] 3 1/2 in 3 1/2 in TYP (10 SPCS) [89 mm] [89 mm] PURLIN SPACING CENTER RAFTER...
  • Page 23 STEP 8 A6P00433 FOOT 154 SQUARE POST (x4) NOTE: DECIDE WHERE TO PLACE THE PERGOLA. NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST.
  • Page 24 STEP 9 NOTE: USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT TO MARK THE FEET LOCATIONS.
  • Page 25 STEP 10 H100120 SCREW CONCRETE ANCHOR (x16) 1/4x2 NOTE: MOVE THE PERGOLA ASIDE AND PLACE EACH FOOT INSIDE THE LINES DRAWN IN THE PREVIOUS STEP. NOW, USE A 3/16" CONCRETE DRILL BIT TO DRILL PILOT HOLES INTO THE CONCRETE PAD. NEXT, USE THE PROVIDED CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
  • Page 26 STEP 11 H100200 SCREW PFH BLK (x16) 8x1 1/2 NOTE: MOVE THE PERGOLA BACK INTO PLACE, SETTING EACH POST INSIDE A FOOT AND MOUNT AS SHOWN USING THE PROVIDED HARDWARE. (x16) SCREW - 1 1/2" REPEAT FOR ALL POSTS.
  • Page 27 STEP 12 A100314 A100241 H100392 SCREW PWH BLK BYD ID TAG (SMALL) WITHOUT AGES "A" REVISION TAG (x4) 8x3/4 (x1) (x1) NOTE: CENTER THE REVISION TAG AND ID TAG ON THE POST AND CENTER VERTICALLY APPROX. 6-1/2" FROM THE GROUND. (x2) (x1) SCREW - 3/4"...
  • Page 28 STEP 13 H100966 SCREW RAISED HEAD 9205413 ELECTRICAL ENCLOSURE (x4) 8x1 1/2 (x1) REFER TO ELECTRICAL ENCLOSURE MOUNTING INSTRUCTIONS. (x1) ELECTRICAL ENCLOSURE (x4) SCREW - 1 1/2"...

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2106543