Backyard Discovery 10x10 ABILENE PERGOLA Owner's Manual & Assembly Instructions
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Backyard Discovery 10x10 ABILENE PERGOLA Owner's Manual & Assembly Instructions

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10x10 ABILENE PERGOLA
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 1905511
Owner's Manual & Assembly Instructions
800-856-4445
Before you begin
average 2 person assembly time
FOR QUICK &
EASY ASSEMBLY
4
FIND 3D INSTRUCTIONS
FOR THIS PRODUCT IN
DOWNLOAD THE FREE APP
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE
EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.
Para obtener instrucciones en español, visite www.backyarddiscovery.com
Made in China | INS-1905511-A-ABILENE 10x10 PERGOLA-ENG 1-9-19

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Summary of Contents for Backyard Discovery 10x10 ABILENE PERGOLA

  • Page 1 10x10 ABILENE PERGOLA MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 Model # 1905511 Owner’s Manual & Assembly Instructions 800-856-4445 Before you begin average 2 person assembly time FOR QUICK & EASY ASSEMBLY FIND 3D INSTRUCTIONS FOR THIS PRODUCT IN...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 8 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Owner’s Manual Tools Required for Installation (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Phillips Screw Driver) (3/16" Concrete (Tape Measure) Drill Bit) (Drill Attachments: Phillips (Socket Attachments: 1/4"...
  • Page 10 Owner’s Manual Owner’s Manual Basic Setup Dimensions & Assembly Notes Tools Required for Installation It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly.

  • Page 11: Parts Identification

    Important Note: In the event the INK STAMP identifier is not easy to read or is missing from a wood component, match the unique geometric shape and dimensions of the wood component found in a specific assembly step to the PARTS IDENTIFICATION section when required.
  • Page 12 Important Note: Backyard Discovery recommends taking all the hardware out of the box and arranging them by type before you begin assembly. This will allow for faster assembly and easy identification of any hardware that may be missing or damaged so they can be replaced before assembly.
  • Page 13 Parts Identification Accessories (NOT TO SCALE) - GROUND STAKE REBAR - A4M00527 - L BRACKET 2.5x38x50x55 BLK - A4M00615 (14) - L BRACKET - A4M00986 - TIE STRAP - A4M00992 - FOOT 118 SQUARE POST - A6P00311 - STAIN MARKER - A6P00173 - "A"...
  • Page 14 SP2 - POST - W4L12253 K2 - TRIM - W4L12264 3 3/8"x3 3/8"x89 3/8" (86x86x2271) 5/8"x5 1/4"x4" (16x134x102) STEP 1 REPEAT THIS STEP 2 TIMES SCREW PFH (16) 8x1-1/2 BLK H100200 NOTE ORIENTATION OF HOLES SCREW PFH 8x1-1/2 BLK (8 PLCS)
  • Page 15 SP1 - POST - W4L12252 3 3/8"x3 3/8"x89 3/8" (86x86x2271) K2 - TRIM - W4L12264 5/8"x5 1/4"x4" (16x134x102) STEP 2 REPEAT THIS STEP 2 TIMES SCREW PFH (16) 8x1-1/2 BLK H100200 NOTE ORIENTATION OF HOLES SCREW PFH 8x1-1/2 BLK (8 PLCS)
  • Page 16 - FOOT 118 SQUARE POST - A6P00311 STEP 3 REPEAT THIS STEP 2 TIMES SCREW PFH 8x2-1/2 BLK H100201 STEP 1 ASSEMBLY MAKE SURE HOLES ALIGN WHEN PLACED INTO FOOT NOTE: PRE DRILL HOLES INTO WOODEN POST FOR 8x2-1/2 SCREWS USING AN 1/8" DRILL BIT SCREW PFH 8x2-1/2 BLK FOOT 118 SQUARE POST (4 PLC)
  • Page 17 - FOOT 118 SQUARE POST - A6P00311 STEP 4 REPEAT THIS STEP 2 TIMES SCREW PFH 8x2-1/2 BLK H100201 NOTE ORIENTATION OF HOLES STEP 2 ASSEMBLY SCREW PFH 8x2-1/2 BLK (4 PLCS) MAKE SURE HOLES ALIGN WHEN PLACED INTO FOOT NOTE: PRE DRILL HOLES INTO WOODEN POST FOR 8x2-1/2 SCREWS USING AN 1/8"...
  • Page 18 AL1 - RAIL CENTER - W4L12257 AL6 - RAIL END - W4L12262 1 3/8"x4 3/8"x89 1/2" (36x112x2274) - TIE STRAP - A4M00992 1 3/8"x4 3/8"x15 3/8" (36x112x390) STEP 5 REPEAT THIS STEP 2 TIMES TIE STRAP (2 PLCS) SCREW PFH 8X1 1/2 BLK (8 PLCS) WASHER LOCK (16)
  • Page 19 AL5 - RAIL CENTER - W4L12261 1 3/8"x4 3/8"x89 1/2" (36x112x2274) AL2 - RAIL END - W4L12258 1 3/8"x4 3/8"x15 3/8" (36x112x390) STEP 6 NUT BARREL WH 5/16x1-1/2 BLK (16 PLCS) WASHER LOCK EXT 8x19 BLK (16 PLCS) BOLT WH 5/16x3 3/4 BLK (16 PLCS) WASHER LOCK EXT 12x19 BLK (16 PLCS)
  • Page 20 AL3 - SHORT BRACE - W4L12259 AL4 - LONG BRACE - W4L12260 1 3/8"x4 3/8"x29 7/8" (36x112x760) 1 3/8"x4 3/8"x36 3/4" (36x112x935) STEP 7 TIP: FOR BETTER ALIGNMENT, HAND TIGHTEN THE HARDWARE UNTIL THE LAG SCREWS ARE SECURE. LAG SCREW WH 5/16x3 BLK H100206 WASHER LOCK...
  • Page 21 E2 - RAFTER - W4L12263 1 3/8"x3 3/8"x60 1/8" (36x86x1526) - L BRACKET - A4M00986 STEP 8 REPEAT THIS STEP 2 TIMES SCREW PWH (16) 8x3/4 BLK H100392 NUT BARREL WH 5/16x7/8 BLK H100192 NOTE HOLES BOLT WH 5/16x 3 (2 PLCS) SCREW PWH 8x3/4 BLK (8 PLCS)
  • Page 22 E1 - RAFTER - W4L12255 (10) 1 3/8"x3 3/8"x60 1/8" (36x86x1526) (10) - L BRACKET - A4M00986 STEP 9 SCREW PWH REPEAT THIS STEP 5 TIMES (40) 8x3/4 BLK H100392 NUT BARREL WH (10) 5/16x7/8 BLK H100192 BOLT WH 5/16x3 BLK (2 PLCS) SCREW PWH 8x3/4 BLK (8 PLCS)
  • Page 23 (5) STEP 9 ASSEMBLY NOTE HOLES (2) STEP 8 ASSEMBLY - L BRACKET 2.5x38x50x55 BLK - A4M00615 STEP 10 LAG SCREW WH NOTE: FOR A BETTER END APPEARANCE, (14) 5/16x5-1/2 BLK PLACE THE RAFTERS SO THE BRACKETS H100204 FACE THE SAME DIRECTION. BOLT WH 5/16x1 BLK LAG SCREW WH NUT BARREL WH 5/16x7/8...
  • Page 24 P1 - PURLIN - W4L12254 (12) 1 3/8"x1 3/8"x60 7/8" (36x36x1545) STEP 11 NOTE: USES PILOT HOLES FOR SPACING SCREW PFH 8X2 1/2 BLK (36 PLCS) NOTE: ANGLE FACING UP...
  • Page 25 P1 - PURLIN - W4L12254 (12) 1 3/8"x1 3/8"x60 7/8" (36x36x1545) STEP 12 NOTE: ANGLE FACING DOWN SCREW PFH 8X2 1/2 BLK (48 PLCS)
  • Page 26 - BYD ID TAG (SMALL) WITHOUT AGES - A100241 - "A" REVISION TAG - A100314 STEP 13 SCREW PWH 8x3/4 BLK H100392 FRONT "A" REVISION TAG (1 PLC) REAR SCREW PWH 8x3/4 BLK (2 PLCS) SCREW PWH 8x3/4 BLK (2 PLCS) REAR BYD ID TAG (SMALL) WITHOUT AGES (1 PLC)
  • Page 27 - GROUND STAKE REBAR - A4M00527 STEP 14 INSTALLATION ON GRASS AS SHOWN. IF INSTALLING ON HARD SURFACE SKIP TO NEXT STEP. LAG SCREW WH 5/16x3 BLK H100206 REAR FRONT LAG SCREW WH 5/16x3 BLK (4 PLCS) GROUND STAKE REBAR (4 PLCS)
  • Page 28 STEP 15 IF INSTALLING ON A HARD SURFACE, PRE-DRILL HOLES FOR ANCHORS USING A 3/16"CONCRETE BIT. CONCRETE ANCHOR 1/4" x 2" H100120 REAR FRONT CONCRETE ANCHOR 1/4"x2" (8 PLCS)

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1905511

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