Related Manuals for Galanz AUS-09C(H)53R130Dx
Summary of Contents for Galanz AUS-09C(H)53R130Dx
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Page 1: Service Manual
Split air conditioner Wall mounted Type Service manual AUS-09C(H)53R130Dx AUS-12C(H)53R130Dx AUS-18C(H)53R220Dx AUS-18C(H)53R120Dx AUS-18H53R230Dx (X=1,2,3... -
Page 2: Table Of Contents
CONTENTS Contents Safety precautions Installation Block diagram Trouble shooting Fault diagnosis by symptom Control specification To disassemble mechanical parts Exploded views and parts list Wiring diagrams... -
Page 3: Safety Precautions
SAFETY PRECAUTIONS The following safety precautions must be taken when using your air conditioner. 1. Warning: Prior to repair, disconnect the power cord. 2. Use proper parts: use only exact replacement parts. (Also, we recommend replacing parts rather than repairing them.) 3. -
Page 4: Installation Diagram Of Indoor Unit And Outdoor Unit
INSTALLATION Installation diagram of indoor unit and outdoor unit Confirm the installation position by the mark of the indoor mounting plate. The copper pipe can be led Notice: do not elevate the from back, right, underside, drain hose. or left-back side. front back right... - Page 5 INSTALLATION Securing the mounting plate and drill on the wall Secure the mounting plate The mounting plate should be attached to the structural part of wall (post etc). Fasten string at the central hole fasten string at the central hole mounting plate Tapping screw plumb...
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Page 6: Installation Of The Drain Hose
INSTALLATION Wiring Diagram Open the front grille; Remove the screw from electrical box cover, pull the Screw electrical box cover away from the unit and set aside. Remove the screw from fastener, pull the fastener away from the unit and set aside. Connecting cable Connect the cable. -
Page 7: Arrangement Of The Drain Hose
INSTALLATION Arrangement of the drain hose To drain the condensate water easily, the drain hose should be declined downwards. The following 5 arrangement methods are incorrect. Decline Decline Dip hose Standing water 50mm or less downward downward into water above floor Water Water Water... - Page 8 INSTALLATION Installation diagram of indoor unit and outdoor unit Wiring Outdoor unit terminal Outdoor unit terminal Connecting Connecting cable cable Wiring For Above 6000W Model (Above 21000BTU/h Model) 1 Remove the self-tapping screws (2 pcs) The cable wire can be led from the back hole on the maintenance board and take out the of the piping hole or ejecting hole.
- Page 9 INSTALLATION Notice: If the signal wire has to be bought separately, choose electric wire above 0.75mm. If the interconnection cord for power supply has to be replaced, please see the following table for reference. MODEL SPECS (Interconnection cord) 1.0mm 2700W(10000BTU/h) 3000W(11000BTU/h) -4000W(15000BTU/h) 1.5mm 4500W(18000BTU/h) -8000W(28000BTU/h)
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Page 10: Air Exhausting
INSTALLATION Installation of the drain joint(only for heat pump type) Insert the outdoor double-channel drain joint in one of the bottom holes of the suitable size then connect drain hose Bottom and joint together. Double-channel drain joint Drain hose Joint of the connecting pipe Put some seal oil to cover the joint and the flare. -
Page 11: Adding Refrigerant
INSTALLATION Adding refrigerant If the connecting pipe is longer than 7 metres, add refrigerant as needed. (Cool only type) added amount A=(Lm-7m) 15g/m ; (Heat pump type)added amount A= (Lm-7m) 50g/m. ( A: amount of added refrigerant, L: the length of connecting pipe) The length of connecting pipe (m) (Cool only type)added amount (g) (Heat pump type)added amount (g) -
Page 12: Operation Test
INSTALLATION Operation test Before test operation, wiring safety inspection must be carried out carefully again. 1. Emergency switch operation: Every press of emergency switch, the air conditioner runs as in the following order: Cool only type: Cool Shut off Heat pump type: Cool Heat Shut off 2. -
Page 13: Trouble Shooting
TROUBLE SHOOTING Items to be checked first 1. Is the voltage of the power correct? The input voltage shall be rating voltage 10%. The air conditioner may not operate properly if the voltage is out of this range. 2. Is the link cable connecting the indoor unit and the outdoor unit linked properly? Please refer to the “wiring diagram”... -
Page 14: Fault Diagnosis By Symptom
FAULT DIAGNOSIS BY SYMPTOM Fan motor or its capacitor faults. Fan motor Loose connection or badly contact. error No cooling Control circuit error. Voltage may appear a little lower or higher. compressor Loose or wrong connection. does not operate Compressor faults or jumps for overloading. No cooling effect at all Control circuit error. - Page 15 FAULT DIAGNOSIS BY SYMPTOM Fan motor or its capacitor faults. Fan motor Loose connection or badly contact. error No heating Control circuit error. Voltage may appear a little lower or higher. compressor Loose or wrong connection. does not operate Compressor faults or jumps for overloading. No heating effect at all Control circuit error.
- Page 16 FAULT DIAGNOSIS BY SYMPTOM Fixing bolts somewhere may loose or rub, some Collision sound spare parts may not match very well. of the machine Noisy Refrigerant circulation or pressure change of Flowing sound refrigerant while switch on/off. of the liquid Noise from indoor unit Vane imbalance or distortion, rupture;...
- Page 17 FAULT DIAGNOSIS BY SYMPTOM Switching on the air conditioner Junction wire looses and collides with the outer The current leakage switch cover. jumps to turn off Degraded capability of wire insulation. Check the resistance Insulation capability of of every component some components has by multimeter lowered.
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Page 18: Control Specification
CONTROL SPECIFICATION ABBREVIATION ST: Setting Temperature PT: Indoor coil Pipe Temperature RT: Room Temperature OT: Outdoor coil pipe temperature OFAN: Outdoor fan IFAN: Indoor fan COMP: Compressor OPERATION OF MAIN BOARD COOL MODE The ST at cool mode is adjustable within16 -31 . When RT ST, both the compressor and the outdoor fan start;... -
Page 19: Heat Mode
CONTROL SPECIFICATION HEAT MODE If the air conditioner is off and then turned on while set at COOL ,HEAT or DRY mode, it will take approximately 3 minutes for the compressor to start. The ST at heat mode is adjustable within16 -31 . When RT ST, the compressor stops;... -
Page 20: Dry Mode
CONTROL SPECIFICATION DRY MODE In this mode, the air conditioner automatically sets the room temperature and this temperature is incontrollable by remote controller. The initial ST =RT-2 . Control during dry mode: a. When RT<15 , dry mode is not available; when RT 15 , the compressor intermittently runs under the influence of TS and RT. -
Page 21: Fan Mode
CONTROL SPECIFICATION FAN MODE Indoor fan runs at the set speed while compressor and outdoor fan are turned off. Indoor fan speed can be adjusted for low, medium and high. SLEEP MODE Sleep mode in cooling and drying running. A. The indoor fan runs at low speed. B. -
Page 22: To Disassemble Mechanical Parts
TO DISASSEMBLE MECHANICAL PARTS Stop operation of the air conditioner and remove the power cord before repairing the unit. The following pictures taking AUS-09C(H)53R130D1 series as an example are presented just for the purpose of illustration. Indoor unit Parts Procedure Remark Front grille 1.Stop the air conditioner... - Page 23 TO DISASSEMBLE MECHANICAL PARTS Parts Procedure Remark 1.Loosen the earth screw in Electrical evaporator. parts 2.Loosen the s tepping motor line, and p ull softly the indoor pipe temperature sensor out from the pipe casing. 3.Push the hook outside to take the electrical box out easily.
- Page 24 TO DISASSEMBLE MECHANICAL PARTS Parts Procedure Remark 2.Separete the ass’y tray drain from the body. 1.Push the left hook and separate the left part out of evaporator. 2.Push the right hook and separate the right part out of evaporator. Evaporator 3.Separate the evaporator from the indoor unit.
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Page 25: Outdoor Unit
TO DISASSEMBLE MECHANICAL PARTS Outdoor unit Parts Procedure Remark Cabinet 1.Turn off the unit and remove the power cable. 2.Remove the upper cabinet, the front cabinet and back cabinet. 1.Remove the nut flange. Fan motor & propeller fan (Turn to the right to remove as it a left turned screw ) 2.separate the propeller fan from fan motor. -
Page 26: Exploded Views And Parts List
Exploded Views and Parts List AUS-09C(H)53R130Dx AUS-12C(H)53R130Dx AUS-18C(H)53R220Dx Indoor unit AUS-18H53R230Dx AUS-18C(H)53R120Dx (X=1,2,3... - Page 27 Exploded Views and Parts List AUS-09C(H)53R130Dx AUS-12C(H)53R130Dx AUS-18C(H)53R220Dx Indoor unit AUS-18H53R230Dx AUS-18C(H)53R120Dx (X=1,2,3 No. English Part Name qty. remark English Part Name qty. remark 1 Mounting plate 24 Air filter assembly 2 Pipe fixing plate 1 25 Evaporator 3 Bottom enclosure...
- Page 28 Exploded Views and Parts List Outdoor unit AUS-09C53R130Dx AUS-12C53R130Dx...
- Page 29 Exploded Views and Parts List Outdoor unit AUS-09C53R130Dx AUS-12C53R130Dx No. English Part Name Quantity No. English Part Name Quantity Air outlet grille Front panel Outdoor unit fan Outdoor fan motor Outdoor fan motor supporter Left handle Left back side board Condenser Back cover 10 Fixed board...
- Page 30 Exploded Views and Parts List Outdoor unit AUS-09H53R130Dx AUS-12H53R130Dx...
- Page 31 Exploded Views and Parts List Outdoor unit AUS-09H53R130Dx AUS-12H53R130Dx No. English Part Name Quantity No. English Part Name Quantity Air outlet grille Left handle Front panel Outdoor unit fan Partition Top cover Left back side plate Condenser Right back side plate 10 Right handle 11 Fan motor capacitor 12 Capacitor for Compressor...
- Page 32 Exploded Views and Parts List Outdoor unit AUS-18C53R220Dx (X=1,2,3...
- Page 33 Exploded Views and Parts List Outdoor unit AUS-18C53R220Dx (X=1,2,3 No. English Part Name Quantity No. English Part Name Quantity Top cover Left front plate Air outlet grille Right front plate Outdoor unit fan Outdoor fan motor Outdoor fan motor supporter Condenser Left back side plate 10 Right back side plate...
- Page 34 Exploded Views and Parts List Outdoor unit AUS-18H53R220Dx (X=1,2,3...
- Page 35 Exploded Views and Parts List Outdoor unit AUS-18H53R220Dx (X=1,2,3 No. English Part Name Quantity No. English Part Name Quantity Air outlet grille Left front plate Right front plate Top cover Outdoor unit fan Outdoor fan motor Outdoor fan motor supporter Condenser Left back side plate 10 Right back side plate...
- Page 36 Exploded Views and Parts List Outdoor unit AUS-18C53R120Dx (X=1,2,3...
- Page 37 Exploded Views and Parts List Outdoor unit AUS-18C53R120Dx (X=1,2,3 No. English Part Name Quantity No. English Part Name Quantity Air outlet grille Handle Front panel Outdoor unit fan Partition Outdoor fan motor supporter Power supply cord clip Outdoor unit terminal block Electrical install board 10 Capacitor for compressor 11 Capacitor fixing clip...
- Page 38 Exploded Views and Parts List Outdoor unit AUS-18H53R120Dx (X=1,2,3...
- Page 39 Exploded Views and Parts List Outdoor unit AUS-18H53R120Dx (X=1,2,3 No. English Part Name Quantity No. English Part Name Quantity Air outlet grille Handle Front panel Outdoor unit fan Partition Outdoor fan motor supporter Power supply cord clip Outdoor unit terminal block Electrical install board 10 Capacitor for Compressor 11 Capacitor fixing clip...
- Page 40 Exploded Views and Parts List Outdoor unit AUS-18H53R230Dx (X=1,2,3...
- Page 41 Exploded Views and Parts List Outdoor unit AUS-18C53R230Dx (X=1,2,3 No. English Part Name Quantity No. English Part Name Quantity Right front plate Rubber shock absorption Left front plate Air outlet grille Top cover Outdoor unit fan Outdoor fan motor Outdoor fan motor supporter Terminal cover cushion Compressor terminal cover 10 Condenser...
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Page 42: Wiring Diagrams
Wiring Diagrams AUS-09C53R130Dx (X=1,2,3 Indoor unit AUS-12C53R130Dx(X=1,2,3 ROOM THERMISTOR PIPE THERMISTOR AUS-09C53R130Dx(X=1,2,3 Outdoor unit AUS-12C53R130Dx(X=1,2,3 OUTDOOR UNIT WIRING DIAGRAM... - Page 43 Wiring Diagrams AUS-09H53R130Dx(X=1,2,3 Indoor unit AUS-12H53R130Dx(X=1,2,3 IFAN AUS-09H53R130Dx(X=1,2,3 Outdoor unit AUS-12H53R130Dx(X=1,2,3...
- Page 44 Wiring Diagrams Indoor unit AUS-18C53R220Dx(X=1,2,3 ROOM THERMISTOR PIPE THERMISTOR Outdoor unit AUS-18C53R220Dx (X=1,2,3...
- Page 45 Wiring Diagrams Indoor unit AUS-18H53R220Dx (X=1,2,3 IFAN Outdoor unit AUS-18H53R220Dx (X=1,2,3...
- Page 46 Wiring Diagrams Indoor unit AUS-18C53R120Dx (X=1,2,3 ROOM THERMISTOR PIPE THERMISTOR AUS-18C53R120Dx Outdoor unit (X=1,2,3...
- Page 47 Wiring Diagrams Indoor unit AUS-18H53R120Dx (X=1,2,3 IFAN AUS-18H53R120Dx Outdoor unit (X=1,2,3...
- Page 48 Wiring Diagrams Indoor unit (X=1,2,3 AUS-18H53R230Dx IFAN (X=1,2,3 Outdoor unit AUS-18H53R230Dx...